2016 Polaris Sportsman XP 1000 Owners Manual - Page 120

2016 Polaris Sportsman XP 1000 Manual

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MAINTENANCE Lights Headlight Housing Replacement (SP/XP Models) 1. Remove the seven (7) headlight pod screws. 2. Pull the pod cover forward. 3. Unplug the headlamp from the wiring harness. Headlight 4. Use a small Housing screwdriver to remove the o-rings from the headlight mounting tabs. 5. Pull the headlight housing up from the bracket for removal. 6. Reverse the steps to install the new housing and reassemble the pod. Headlight Housing Replacement (Non-SP/XP Models) 1. Remove the five (5) headlight pod screws. 2. Lift the pod cover and disconnect the speedometer harnesses from the speedometer. 3. Unplug the headlamp from the wiring harness. 4. Use a small screwdriver to remove the o-rings from the headlight mounting tabs. 5. Pull the headlight housing up to release it from the locking tabs. 6. Carefully pull the assembly up and out of the pod. 7. Reverse the steps to install the new housing and reassemble the pod. 118

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118
MAINTENANCE
Lights
Headlight Housing Replacement (SP/XP Models)
1.
Remove the seven (7)
headlight pod screws.
2.
Pull the pod cover
forward.
3.
Unplug the headlamp
from the wiring
harness.
4.
Use a small
screwdriver to remove
the o-rings from the
headlight mounting
tabs.
5.
Pull the headlight housing up from the bracket for removal.
6.
Reverse the steps to install the new housing and reassemble the pod.
Headlight Housing Replacement (Non-SP/XP Models)
1.
Remove the five (5)
headlight pod screws.
2.
Lift the pod cover and
disconnect the speedometer
harnesses from the
speedometer.
3.
Unplug the headlamp from
the wiring harness.
4.
Use a small screwdriver to
remove the o-rings from the
headlight mounting tabs.
5.
Pull the headlight housing up
to release it from the locking
tabs.
6.
Carefully pull the assembly up and out of the pod.
7.
Reverse the steps to install the new housing and reassemble the pod.
Headlight
Housing