2012 Polaris Phoenix 200 Owners Manual
2012 Polaris Phoenix 200 Manual
2012 Polaris Phoenix 200 manual content summary:
- 2012 Polaris Phoenix 200 | Owners Manual - Page 1
PMS 419 Phoenix 200 for Maintenance and Safety Owner's Manual Read this manual carefully. It contains important safety information. Adult supervision is required for children under 16 years of age. Operation is prohibited for children under 14 years of age. - 2012 Polaris Phoenix 200 | Owners Manual - Page 2
the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800342-3764 for assistance. - 2012 Polaris Phoenix 200 | Owners Manual - Page 3
on hills and rough terrain and in turns. S avoid paved surfaces - pavement may seriously affect handling and control. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55 - 2012 Polaris Phoenix 200 | Owners Manual - Page 4
operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner's manual. Help them also learn to show respect for our environment and for the rights of others while operting the ATV. Never - 2012 Polaris Phoenix 200 | Owners Manual - Page 5
's why you need to read and understand the information in your owner's manual. You must also take an ATV training course before you begin riding. anything you don't understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most - 2012 Polaris Phoenix 200 | Owners Manual - Page 6
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master - 2012 Polaris Phoenix 200 | Owners Manual - Page 7
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original - 2012 Polaris Phoenix 200 | Owners Manual - Page 8
TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...24 Operation ...32 Emission Control Systems ...51 Maintenance ...52 Adjustments ...87 Troubleshooting ...93 Specifications ...96 POLARIS Products...98 Warranty ...99 Maintenance Log ...106 Index ...108 3 - 2012 Polaris Phoenix 200 | Owners Manual - Page 9
on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in - 2012 Polaris Phoenix 200 | Owners Manual - Page 10
. Understand all safety warnings, precautions and operating procedures before operating a POLARIS ATV. Keep this manual with the ATV. • Never operate an ATV without proper instruction. Take a training course. • Adult supervision is required for children under age 16. • NEVER allow anyone under 14 - 2012 Polaris Phoenix 200 | Owners Manual - Page 11
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of - 2012 Polaris Phoenix 200 | Owners Manual - Page 12
of this vehicle in your area. We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals. FOR - 2012 Polaris Phoenix 200 | Owners Manual - Page 13
SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Long Sleeves Gloves Long Pants Helmet Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS - 2012 Polaris Phoenix 200 | Owners Manual - Page 14
SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings - 2012 Polaris Phoenix 200 | Owners Manual - Page 15
. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how - 2012 Polaris Phoenix 200 | Owners Manual - Page 16
ATV before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual. 11 - 2012 Polaris Phoenix 200 | Owners Manual - Page 17
SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles - 2012 Polaris Phoenix 200 | Owners Manual - Page 18
SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are - 2012 Polaris Phoenix 200 | Owners Manual - Page 19
improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster - 2012 Polaris Phoenix 200 | Owners Manual - Page 20
. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 42. Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as - 2012 Polaris Phoenix 200 | Owners Manual - Page 21
side, or to either side if ATV is pointed straight uphill. • Turn the ATV around and remount, following the procedure described in the owner's manual. See page 44. If the ATV begins rolling downhill: • Keep body weight uphill. • Apply the front brakes gradually. • Never apply the rear brake while - 2012 Polaris Phoenix 200 | Owners Manual - Page 22
or accident. Always use the size and type of tires specified for your ATV. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or - 2012 Polaris Phoenix 200 | Owners Manual - Page 23
over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual. See page 46. Skidding or Sliding Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On - 2012 Polaris Phoenix 200 | Owners Manual - Page 24
Allow a greater distance for braking. • Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. Poor Visibility in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but - 2012 Polaris Phoenix 200 | Owners Manual - Page 25
have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label - 2012 Polaris Phoenix 200 | Owners Manual - Page 26
SAFETY Safety Labels and Locations Discretionary Warning General Warning Discretionary Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can be - 2012 Polaris Phoenix 200 | Owners Manual - Page 27
SAFETY Safety Labels and Locations "No Passenger" Warning Tire Pressure/Load Warning Clutch Cover Warning Age Warning "No Passenger" Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Tire Pressure/Load Warning - 2012 Polaris Phoenix 200 | Owners Manual - Page 28
SAFETY Safety Labels and Locations Age Warning WARNING Operation of this ATV by children under the age of 14 increases the risk of severe injury or death. Adult supervision is required for children under age 16. NEVER permit children under age 14 to operate this ATV. Clutch Cover Warning WARNING • - 2012 Polaris Phoenix 200 | Owners Manual - Page 29
FEATURES AND CONTROLS Switches Override Switch Light Switch ON OFF Main Key Switch Start Button Engine Stop Switch Light Switch Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The key must be in the ON position to operate the headlights - 2012 Polaris Phoenix 200 | Owners Manual - Page 30
controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Always contact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle - 2012 Polaris Phoenix 200 | Owners Manual - Page 31
loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. WARNING Aggressively applying the rear brakes when backing down a hill may cause rear tipover, which could result in serious - 2012 Polaris Phoenix 200 | Owners Manual - Page 32
FEATURES AND CONTROLS Brakes Rear Brakes (Left Lever) Squeeze the left brake lever toward the handlebar to apply the mechanical rear wheel brakes. This lever does not apply the front brakes. Rear Brakes Rear Brakes (Foot Brake) The foot brake operates the rear brakes. The foot brake is located on - 2012 Polaris Phoenix 200 | Owners Manual - Page 33
FEATURES AND CONTROLS Brakes Parking Brake 1. Place the transmission in gear. 2. Squeeze and release the left brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock down to engage the lock. 4. Release the brake lever. 5. To release the parking brake lock, squeeze and - 2012 Polaris Phoenix 200 | Owners Manual - Page 34
FEATURES AND CONTROLS Brakes Brake Fluid WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, - 2012 Polaris Phoenix 200 | Owners Manual - Page 35
FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throttle settings during starting. Fuel Tank Cap Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level - 2012 Polaris Phoenix 200 | Owners Manual - Page 36
-Start Lever If the battery is too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced. 1. Position the vehicle on a level surface. Lock the parking brake. Place the transmission in neutral. 2. Fold out the kick-start lever on the left side - 2012 Polaris Phoenix 200 | Owners Manual - Page 37
, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new POLARIS ATV is the first ten hours of operation, or the time it takes to - 2012 Polaris Phoenix 200 | Owners Manual - Page 38
type of tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged ATV. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage. 11. Never operate the ATV on a frozen body of water. 12. Do not touch hot - 2012 Polaris Phoenix 200 | Owners Manual - Page 39
OPERATION Know Your Riding Area/Tread Lightly Familiarize yourself with all laws and regulations concerning the operation of this off-road vehicle in your area. Respect the environment in which you ride. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding - 2012 Polaris Phoenix 200 | Owners Manual - Page 40
OPERATION Pre-Ride Checklist Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Item Brake system/lever travel Brake fluid Foot brake Front - 2012 Polaris Phoenix 200 | Owners Manual - Page 41
OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a well-ventilated area. 2. Place the transmission in neutral. 3. Lock the parking brake. 4. Turn the fuel valve on. 5. Sit on the vehicle. Tip: Do not use the choke if starting a warm engine. Excessive use of the - 2012 Polaris Phoenix 200 | Owners Manual - Page 42
OPERATION Starting the Engine 10. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. 11. If - 2012 Polaris Phoenix 200 | Owners Manual - Page 43
OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of - 2012 Polaris Phoenix 200 | Owners Manual - Page 44
OPERATION Turning the Vehicle To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. The same leaning technique should be used for turning in reverse. Practice making turns at slow speeds before attempting - 2012 Polaris Phoenix 200 | Owners Manual - Page 45
OPERATION Driving on Slippery Surfaces Sideways skid Turn in direction of skid Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when - 2012 Polaris Phoenix 200 | Owners Manual - Page 46
OPERATION Driving Uphill 25 Maximum Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (25 maximum). 3. Always - 2012 Polaris Phoenix 200 | Owners Manual - Page 47
OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2. - 2012 Polaris Phoenix 200 | Owners Manual - Page 48
OPERATION Driving Downhill 25 Maximum When driving downhill, follow these precautions: 1. Avoid steep hills (25 maximum). 2. Shift body weight uphill. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Squeeze the rear (left) brake - 2012 Polaris Phoenix 200 | Owners Manual - Page 49
OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 1. 1. 2. 3. 4. 5. 6. 7. 8. Squeeze the front (right) brake lever to stop the vehicle. Lock the parking brake while keeping body weight - 2012 Polaris Phoenix 200 | Owners Manual - Page 50
if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 72, then see - 2012 Polaris Phoenix 200 | Owners Manual - Page 51
OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use - 2012 Polaris Phoenix 200 | Owners Manual - Page 52
OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle - 2012 Polaris Phoenix 200 | Owners Manual - Page 53
with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when - 2012 Polaris Phoenix 200 | Owners Manual - Page 54
Maximum 70 lbs. (31.7 kg) Never exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual. Always read and understand the load distribution warnings listed on the accessory rack and hitch warning labels. Never carry cargo on the front of - 2012 Polaris Phoenix 200 | Owners Manual - Page 55
OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off. 50 - 2012 Polaris Phoenix 200 | Owners Manual - Page 56
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle - 2012 Polaris Phoenix 200 | Owners Manual - Page 57
conditions and an average vehicle speed of approximately 10 miles per hour (16 km/h). Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy - 2012 Polaris Phoenix 200 | Owners Manual - Page 58
a could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized POLARIS dealer perform these services. Maintenance Chart Key Perform these operations more often for vehicles subjected to severe use. E Emission-related - 2012 Polaris Phoenix 200 | Owners Manual - Page 59
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Have an authorized POLARIS dealer perform these - 2012 Polaris Phoenix 200 | Owners Manual - Page 60
MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar E Choke cable Remarks Miles (Km) 500 (800) 500 (800 500 (800) Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed 50 - 2012 Polaris Phoenix 200 | Owners Manual - Page 61
MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Items not listed in the chart should - 2012 Polaris Phoenix 200 | Owners Manual - Page 62
MAINTENANCE Engine Oil Oil Recommendations POLARIS recommends the use of POLARIS PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 2W-50 oil. Follow the manufacturer's recommendations - 2012 Polaris Phoenix 200 | Owners Manual - Page 63
MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Always change the oil filter whenever changing oil. NOTICE: If the ATV is left without oil in the system for extended periods, the oil pump may lose - 2012 Polaris Phoenix 200 | Owners Manual - Page 64
MAINTENANCE Oil and Filter Change 8. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 9. Using a clean, dry cloth, clean the filter sealing surface on the crankcase. 10. Lubricate the gasket on the new filter with a film of engine oil. - 2012 Polaris Phoenix 200 | Owners Manual - Page 65
MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level between 1/4 and 3/4 on the sight glass. See page 98 for the part numbers of POLARIS products. Transmission Oil - 2012 Polaris Phoenix 200 | Owners Manual - Page 66
MAINTENANCE Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level at the bottom of the check plug hole. We recommend the use of POLARIS Premium ATV Angle Drive Fluid. Use of other oils - 2012 Polaris Phoenix 200 | Owners Manual - Page 67
MAINTENANCE Brakes Front Brake Inspections The front (right lever) brakes are hydraulic disc brakes, activated by moving the brake lever toward the handlebar. This brake system is selfadjusting. The following checks are recommended to keep the brake system in good operating condition. Check more - 2012 Polaris Phoenix 200 | Owners Manual - Page 68
MAINTENANCE Brakes Rear Brake Adjustments The rear (left lever) brakes 2 1/2" (65 mm) are mechanical brakes, activated by moving the brake lever toward the handlebar. The foot brake is also a mechanical rear brake. Adjust the rear brakes when brake lever travel reaches 2 1/2" (65 mm). Always adjust - 2012 Polaris Phoenix 200 | Owners Manual - Page 69
record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your POLARIS dealer for service. 64 - 2012 Polaris Phoenix 200 | Owners Manual - Page 70
of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat. 2. Remove the three fasteners securing the side panel to the vehicle. 3. Pull the side - 2012 Polaris Phoenix 200 | Owners Manual - Page 71
injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer. 66 - 2012 Polaris Phoenix 200 | Owners Manual - Page 72
on a level surface. Place the transmission in gear. Stop the engine. Lock the parking brake. Loosen the wheel nuts slightly. WARNING! Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 5. Place a suitable stand under the footrest frame to raise the wheel slightly - 2012 Polaris Phoenix 200 | Owners Manual - Page 73
MAINTENANCE Air Filter 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the seat. 5. Release the air box cover clips, and remove the air box cover. 6. Loosen the clamp and remove the air filter. 7. Remove the pre-filter from the main - 2012 Polaris Phoenix 200 | Owners Manual - Page 74
MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Headlamp Replacement - 2012 Polaris Phoenix 200 | Owners Manual - Page 75
MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 96 for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use - 2012 Polaris Phoenix 200 | Owners Manual - Page 76
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion - 2012 Polaris Phoenix 200 | Owners Manual - Page 77
the fuel valve on. Screw 10. Attempt to start the engine. If necessary, repeat the drying procedure. 11. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the transmission, follow the procedure on - 2012 Polaris Phoenix 200 | Owners Manual - Page 78
of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. Use the following procedure to periodically remove - 2012 Polaris Phoenix 200 | Owners Manual - Page 79
maintenance procedures. See your dealer as outlined in the owner's manual. • This CVT system is intended for use on POLARIS water is accidently ingested into the CVT system. Use the following instructions to dry it out before operating. 1. Remove the CVT drain service as soon as possible. 74 - 2012 Polaris Phoenix 200 | Owners Manual - Page 80
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last - 2012 Polaris Phoenix 200 | Owners Manual - Page 81
MAINTENANCE Battery Battery Removal 1. Remove the seat. 2. Disconnect the battery hold-down strap. 3. On conventional batteries, remove the battery vent tube. 4. Disconnect the black (negative) battery cable first. 5. Disconnect the red (positive) battery cable last. 6. Lift the battery out of the - 2012 Polaris Phoenix 200 | Owners Manual - Page 82
has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 79 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With - 2012 Polaris Phoenix 200 | Owners Manual - Page 83
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to - 2012 Polaris Phoenix 200 | Owners Manual - Page 84
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less - 2012 Polaris Phoenix 200 | Owners Manual - Page 85
MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in - 2012 Polaris Phoenix 200 | Owners Manual - Page 86
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, - 2012 Polaris Phoenix 200 | Owners Manual - Page 87
the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always - 2012 Polaris Phoenix 200 | Owners Manual - Page 88
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the - 2012 Polaris Phoenix 200 | Owners Manual - Page 89
. See page 81. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons - 2012 Polaris Phoenix 200 | Owners Manual - Page 90
Chart beginning on page 52. Battery Storage See pages 78-79 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover - 2012 Polaris Phoenix 200 | Owners Manual - Page 91
MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to prevent loss during transporting. - 2012 Polaris Phoenix 200 | Owners Manual - Page 92
ADJUSTMENTS Camber and Caster The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Accessory springs are available through your POLARIS dealer. Adjuster - 2012 Polaris Phoenix 200 | Owners Manual - Page 93
handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see your POLARIS dealer for service. The handlebars can be adjusted for rider preference. 1. Remove the handlebar cover. Cover 2. Loosen (do not remove) the four handlebar clamp bolts - 2012 Polaris Phoenix 200 | Owners Manual - Page 94
ADJUSTMENTS Carburetor Your POLARIS ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine - 2012 Polaris Phoenix 200 | Owners Manual - Page 95
ADJUSTMENTS Speed Control System This vehicle is delivered in a limited mode to have a maximum speed at or below 20 MPH (32 km/h). The vehicle contains a means for limiting the maximum speed to 20 MPH (32 km/h) and 30 MPH (48 km/h) or less. The maximum unrestricted speed capability is 38 MPH (61 km - 2012 Polaris Phoenix 200 | Owners Manual - Page 96
ADJUSTMENTS Speed Control System Throttle Stop Speed Control System The speed control system has two options for limiting speed. Adjusting the speed limit screw allows you to control vehicle speed between 0 and 30 MPH (48 km/h). This adjustment controls how far the throttle opens. To remove the - 2012 Polaris Phoenix 200 | Owners Manual - Page 97
ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Slide the boots off the inline cable adjuster sleeve. Loosen the adjuster locknut. 2. Turn the adjuster until 1/16" to 1/8" (1.5-3 mm) of freeplay is achieved at the thumb lever. While adjusting freeplay, be sure - 2012 Polaris Phoenix 200 | Owners Manual - Page 98
TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Tripped circuit breaker Low battery voltage Loose battery connections Loose solenoid connections Solution Reset the breaker Recharge the battery - 2012 Polaris Phoenix 200 | Owners Manual - Page 99
TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too - 2012 Polaris Phoenix 200 | Owners Manual - Page 100
TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Overuse of choke Fouled - 2012 Polaris Phoenix 200 | Owners Manual - Page 101
SPECIFICATIONS Phoenix 200 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning - 2012 Polaris Phoenix 200 | Owners Manual - Page 102
SPECIFICATIONS Phoenix 200 Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front Brakes, Rear Brake, Foot Brake, Parking Headlight Taillight Brake Light Battery Electric Start DC Plug-In (rear) Windshield Neutral Indicator Reverse Indicator Tool - 2012 Polaris Phoenix 200 | Owners Manual - Page 103
POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2873602 2873603 2870465 2871653 2872276 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil ( - 2012 Polaris Phoenix 200 | Owners Manual - Page 104
WARRANTY LIMITED WARRANTY POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the POLARIS All Terrain Vehicle (ATV) against defects in material or workmanship. POLARIS also gives a one year limited warranty on the final drive chain (if - 2012 Polaris Phoenix 200 | Owners Manual - Page 105
for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing - 2012 Polaris Phoenix 200 | Owners Manual - Page 106
WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty also excludes failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, - 2012 Polaris Phoenix 200 | Owners Manual - Page 107
maintenance and installation are in accordance with POLARIS recommendations. Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does - 2012 Polaris Phoenix 200 | Owners Manual - Page 108
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle - 2012 Polaris Phoenix 200 | Owners Manual - Page 109
WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it - 2012 Polaris Phoenix 200 | Owners Manual - Page 110
responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that - 2012 Polaris Phoenix 200 | Owners Manual - Page 111
MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 106 - 2012 Polaris Phoenix 200 | Owners Manual - Page 112
MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 107 - 2012 Polaris Phoenix 200 | Owners Manual - Page 113
INDEX A Air Filter ...68 D Drivetrain Break-In ...32 Driving Downhill...43 Driving in Reverse...47 Driving on a Sidehill ...42 Driving on Slippery Surfaces ...40 Driving Over Obstacles ...46 Driving Procedures ...38 Driving Through Water ...45 Driving Uphill ...41 B Battery ...75-80 Charging ( - 2012 Polaris Phoenix 200 | Owners Manual - Page 114
Jetting Chart ...97 Key Switch ...24 Kick-Start Lever ...31 K-Turn ...44 Lights ...69 Headlamp Replacement ...69 Taillight/Brakelight...69 Lubrication Guide ...56 Maintenance Chart ...52-55 Modifications ...9 Noise Emission Control System ...51 S Spark Plugs ...70-71 Speed Control System...90-91
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PMS 419
Read this manual carefully. It contains important safety information.
Adult supervision is required for children under 16 years of age.
Operation is prohibited for children under 14 years of age.
Owner's Manual
for Maintenance and Safety
Phoenix 200