2010 Polaris Ranger XP Owners Manual

2010 Polaris Ranger XP Manual

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2010 Polaris Ranger XP manual content summary:

  • 2010 Polaris Ranger XP | Owners Manual - Page 1
  • 2010 Polaris Ranger XP | Owners Manual - Page 2
    . Make sure passenger reads and understands all safety labels. Watch for branches or other hazards that could enter vehicle. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy
  • 2010 Polaris Ranger XP | Owners Manual - Page 3
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2010 Polaris Ranger XP | Owners Manual - Page 4
    The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • 2010 Polaris Ranger XP | Owners Manual - Page 5
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2010 Polaris Ranger XP | Owners Manual - Page 6
    depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2010 RANGER XP/HD / RANGER 6X6 / RANGER CREW Owner's Manual P/N 9922522 2
  • 2010 Polaris Ranger XP | Owners Manual - Page 7
    TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...22 Operation ...41 Emission Control Systems ...61 Maintenance ...62 Specifications ...110 Polaris Products...116 Troubleshooting ...117 Declaration of Conformity ...121 Warranty ...122 Maintenance Log ...129 Index ...132 3
  • 2010 Polaris Ranger XP | Owners Manual - Page 8
    your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING
  • 2010 Polaris Ranger XP | Owners Manual - Page 9
    on hills or over obstacles, if you fail to take proper precautions. • Read this owner's manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle. • This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if
  • 2010 Polaris Ranger XP | Owners Manual - Page 10
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of
  • 2010 Polaris Ranger XP | Owners Manual - Page 11
    of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your Polaris dealer to purchase a replacement
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    box. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the box. Read Owner's Manual for more detailed loading information. 7175214 8
  • 2010 Polaris Ranger XP | Owners Manual - Page 13
    Safety Labels and Locations Age 16 Warning Shift Caution Discretionary Warning SAFETY Clutch Cover Warning Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch.
  • 2010 Polaris Ranger XP | Owners Manual - Page 14
    sudden braking. • Make sure passenger reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7176128 10
  • 2010 Polaris Ranger XP | Owners Manual - Page 15
    sudden braking. • Make sure passenger reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS 7176321 11
  • 2010 Polaris Ranger XP | Owners Manual - Page 16
    Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under age
  • 2010 Polaris Ranger XP | Owners Manual - Page 17
    or make sudden gear changes. Never go over the top of a hill at high speed. • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill
  • 2010 Polaris Ranger XP | Owners Manual - Page 18
    exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always engage the park brake before getting out of the
  • 2010 Polaris Ranger XP | Owners Manual - Page 19
    Operator Safety Equipment Modifications SAFETY We strongly recommend that consumers do not install on a Polaris RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment
  • 2010 Polaris Ranger XP | Owners Manual - Page 20
    vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely
  • 2010 Polaris Ranger XP | Owners Manual - Page 21
    sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual. Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always
  • 2010 Polaris Ranger XP | Owners Manual - Page 22
    -ventilated areas. Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. Operating at
  • 2010 Polaris Ranger XP | Owners Manual - Page 23
    Operator Safety Operating on Public Roads SAFETY Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate
  • 2010 Polaris Ranger XP | Owners Manual - Page 24
    hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the owner's manual. See page 48. Stalling While Climbing a Hill Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady
  • 2010 Polaris Ranger XP | Owners Manual - Page 25
    control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Frozen Bodies of Water Severe injury or death can result if the vehicle and/or the operator fall through
  • 2010 Polaris Ranger XP | Owners Manual - Page 26
    FEATURES AND CONTROLS Component Locations Not all models come with all features. Refer to the specifications section beginning on page 110. Hip Bar Cargo Box Console Fuel Tank Cap ROPS Cab Frame Headlights Radiator Front Bumper/Brush Guard 22
  • 2010 Polaris Ranger XP | Owners Manual - Page 27
    Component Locations FEATURES AND CONTROLS 6X6 Storage Box Storage Compartment Tailgate Tailgate Latch Release Receiver Hitch CV Boot/Rear Caliper Muffler (Spark Arrestor) 23
  • 2010 Polaris Ranger XP | Owners Manual - Page 28
    FEATURES AND CONTROLS Console Park Brake Lever Gear Selector (Shifter) Mode Button Instrument Cluster 12V Auxiliary Outlets Storage Tray Cup Holder Storage Compartment Auxiliary Outlets The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or
  • 2010 Polaris Ranger XP | Owners Manual - Page 29
    the engine is at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. 25
  • 2010 Polaris Ranger XP | Owners Manual - Page 30
    FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. OFF ON START The engine is off. Electrical circuits are off,
  • 2010 Polaris Ranger XP | Owners Manual - Page 31
    (AWD) • Differential Lock (2WD) • Differential Unlock Press the top of the rocker switch to engage All Wheel Drive (AWD). See page 59 for operating instructions. Move the rocker switch to the center position to lock the differential and operate in rear wheel drive. Press the bottom of the switch to
  • 2010 Polaris Ranger XP | Owners Manual - Page 32
    FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 54-56. Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply
  • 2010 Polaris Ranger XP | Owners Manual - Page 33
    tension after the first 25 hours of operation and every 100 hours thereafter to ensure proper cable tension. See page 92. Always apply the service brakes before engaging or releasing the park brake. 1. Apply the brakes. 2. Pull the park brake lever downward as far as possible. 3. To release the
  • 2010 Polaris Ranger XP | Owners Manual - Page 34
    twisted. 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self-tighten. Tip: The center belt must be tightened manually by pulling on the strap. 4. To release the seat belt, press the square red button in the buckle's center. 30
  • 2010 Polaris Ranger XP | Owners Manual - Page 35
    Seat Belts FEATURES AND CONTROLS Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the
  • 2010 Polaris Ranger XP | Owners Manual - Page 36
    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle
  • 2010 Polaris Ranger XP | Owners Manual - Page 37
    Instrument Cluster FEATURES AND CONTROLS The instrument cluster measures distance traveled by the vehicle, as well as time, hours of operation and engine RPM. Park Brake Indicator Speedometer Needle Speedometer Rider Information Center Tip: In addition to showing vehicle speed, the speedometer
  • 2010 Polaris Ranger XP | Owners Manual - Page 38
    Reverse Gear) 2 2. AWD Indicator - This indicator illuminates when the AWD switch is in the AWD posi1 tion. 3. Engine Hour Display Indicator 4. Service Interval/Diagnostic Mode Indicator 5. Low Battery and Over Voltage - This warning usually indicates that the vehicle is operating at an RPM too low
  • 2010 Polaris Ranger XP | Owners Manual - Page 39
    Instrument Cluster FEATURES AND CONTROLS Rider Information Center Standard Modes Use the yellow mode button located under the speedometer to toggle through the mode options. See page 24. Odometer Mode The odometer records the miles traveled by the vehicle. Trip Meter Mode The trip meter records
  • 2010 Polaris Ranger XP | Owners Manual - Page 40
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode The wrench icon will display when the gauge is in the diagnostic mode. To exit the diagnostic mode, turn the key switch off and on. Any movement of the tires will also cause the gauge to exit the diagnostic mode. To
  • 2010 Polaris Ranger XP | Owners Manual - Page 41
    the gauge. This screen is for informational purposes only. Please see your dealer for all major repairs. Programmable service interval When the hours of engine operation equal the programmed service interval setting, the wrench icon will flash for 5 seconds each time the engine is started. When this
  • 2010 Polaris Ranger XP | Owners Manual - Page 42
    the button until the hours cycle back to zero. 5. When the desired setting is displayed, wait until the wrench icon stops flashing. The new service interval is now programmed. Miles/Kilometers toggle The display in the tripmeter and odometer can be changed to display either standard or metric units
  • 2010 Polaris Ranger XP | Owners Manual - Page 43
    Instrument Cluster FEATURES AND CONTROLS Rider Information Center Accessing Blink Codes The EFI diagnostic mode is for informational purposes only. Please see your Polaris dealer for all major repairs. See page 40 for Blink Codes and Failure Descriptions. Use the following procedure to access
  • 2010 Polaris Ranger XP | Owners Manual - Page 44
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Blink Code Descriptions Blink Code -21 45 46 22 22 23 42 42 51 51 51 52 52 52 53 53 53 54 54 54 55 55 55 56 56 56 57 57 57 58 58 58 41 41 61 Failure Description No RPM Signal Loss of Synchronization Barometric Pressure Sensor:
  • 2010 Polaris Ranger XP | Owners Manual - Page 45
    , accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new Polaris RANGER is the first twenty hours of operation, or the time it takes to
  • 2010 Polaris Ranger XP | Owners Manual - Page 46
    OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. Review the gasoline warnings on page 17. 2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the normal (safe) operating range. 3. Drive slowly at first. Select an open
  • 2010 Polaris Ranger XP | Owners Manual - Page 47
    Pre-Ride Inspection OPERATION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front
  • 2010 Polaris Ranger XP | Owners Manual - Page 48
    OPERATION 1. 2. 3. 4. 5. Starting the Engine Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Apply the brakes. Engage the park brake. Shift the transmission to neutral. Do not press the throttle pedal while starting the engine. Turn
  • 2010 Polaris Ranger XP | Owners Manual - Page 49
    Stopping the Engine OPERATION 1. Release the throttle pedal completely and brake to a complete stop. 2. Turn the engine off. 3. Engage the park brake. WARNING! A rolling vehicle can cause serious injury. Always engage the park brake after stopping the engine. Braking 1. Release the throttle pedal
  • 2010 Polaris Ranger XP | Owners Manual - Page 50
    inspection. See page 43. Sit in the driver's seat and fasten the seat belt. Start the engine and allow it to warm up. Apply the service brakes and shift the transmission into gear. Check your surroundings and determine your path of travel. Release the park brake. Keeping both hands on the
  • 2010 Polaris Ranger XP | Owners Manual - Page 51
    Driving on Slippery Surfaces WARNING OPERATION Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2010 Polaris Ranger XP | Owners Manual - Page 52
    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15° maximum). 3. Keep both feet on the floor. 15° maximum 4. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively
  • 2010 Polaris Ranger XP | Owners Manual - Page 53
    Driving on a Sidehill (Sidehilling) OPERATION Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
  • 2010 Polaris Ranger XP | Owners Manual - Page 54
    pressure to the pedal repeatedly until braking action is normal. NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 62. Give special attention to engine oil, transmission oil, all gearcase fluids, and
  • 2010 Polaris Ranger XP | Owners Manual - Page 55
    Driving Over Obstacles OPERATION Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
  • 2010 Polaris Ranger XP | Owners Manual - Page 56
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
  • 2010 Polaris Ranger XP | Owners Manual - Page 57
    Parking on an Incline OPERATION 15° maximum Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Apply the brakes. 2. Place the transmission in gear. 3. Engage the park brake. 4. Turn the engine off. 5. Block the rear wheels on the downhill side. 53
  • 2010 Polaris Ranger XP | Owners Manual - Page 58
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2010 Polaris Ranger XP | Owners Manual - Page 59
    Hauling Cargo OPERATION The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity
  • 2010 Polaris Ranger XP | Owners Manual - Page 60
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 mph (16
  • 2010 Polaris Ranger XP | Owners Manual - Page 61
    Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5. Dismount the vehicle. 6. Ensure that the cargo is positioned evenly or
  • 2010 Polaris Ranger XP | Owners Manual - Page 62
    OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights. 3.
  • 2010 Polaris Ranger XP | Owners Manual - Page 63
    in reverse for at least 10 feet (3 m). 3. Stop completely. 4. Shift into low gear and drive forward. 5. If the front gearcase remains locked after following these instructions, see your dealer for service. 59
  • 2010 Polaris Ranger XP | Owners Manual - Page 64
    OPERATION All Wheel Drive (AWD) Locking the Differential NOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Locking the differential
  • 2010 Polaris Ranger XP | Owners Manual - Page 65
    Noise Emission Control System EMISSION CONTROL SYSTEMS Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Polaris warrants
  • 2010 Polaris Ranger XP | Owners Manual - Page 66
    riding conditions and an average vehicle speed of approximately ten (10) miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy
  • 2010 Polaris Ranger XP | Owners Manual - Page 67
    Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Q Have an authorized Polaris dealer perform these services. WARNING! Improperly performing the procedures marked with a Q could result in component failure and lead to serious injury or death. Have an
  • 2010 Polaris Ranger XP | Owners Manual - Page 68
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval ( X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these
  • 2010 Polaris Ranger XP | Owners Manual - Page 69
    (if applicable) Park brake cable tension X Engine oil change X Oil filter change X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these
  • 2010 Polaris Ranger XP | Owners Manual - Page 70
    Spark arrestor Idle speed Q Toe adjustment Q Auxiliary brake (if X equipped) Headlight aim X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these
  • 2010 Polaris Ranger XP | Owners Manual - Page 71
    Lubrication Recommendations MAINTENANCE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 62, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general
  • 2010 Polaris Ranger XP | Owners Manual - Page 72
    MAINTENANCE Engine Intake Restrictor Plate Some RANGER 800 models are equipped with an intake restrictor plate in order to meet vehicle class regulations. This plate MUST NOT be removed for any reason. Removal of the intake restrictor plate will void the warranty on the vehicle. Engine Oil Always
  • 2010 Polaris Ranger XP | Owners Manual - Page 73
    Engine Oil MAINTENANCE Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Always use the recommended engine oil. Oil Check The oil dipstick and fill tube is located on the engine. 1. Position the vehicle on a level surface. 2. Lift
  • 2010 Polaris Ranger XP | Owners Manual - Page 74
    MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minutes
  • 2010 Polaris Ranger XP | Owners Manual - Page 75
    Engine Oil Oil and Filter Change MAINTENANCE 13. Remove the dipstick and fill the sump with two quarts (1.9 l) of recommended oil. 14. Shift the transmission to neutral. 15. Apply the brakes. Engage the park brake. 16. Start the engine. Allow it to idle for one to two minutes. 17. Stop the engine.
  • 2010 Polaris Ranger XP | Owners Manual - Page 76
    MAINTENANCE Gearcases Gearcase Specification Chart RANGER 4X4 Gearcase Specifications Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant Premium AGL Synthetic Gearcase Lube Premium Demand Drive Hub Fluid Capacity 34 oz. (1000 ml) 9.3 oz. (275 ml) Fill Plug Torque 12 ft. lbs. (16.3 Nm)
  • 2010 Polaris Ranger XP | Owners Manual - Page 77
    Gearcases MAINTENANCE Transmission (Main Gearcase) (4X4/Crew) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Maintain the oil level even with the bottom of the fill plug hole threads. Refer to the Gearcase
  • 2010 Polaris Ranger XP | Owners Manual - Page 78
    MAINTENANCE Gearcases Transmission (Main Gearcase) (6X6) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Maintain the oil level even with the bottom of the fill plug hole. Refer to the Gearcase Specifications Chart on
  • 2010 Polaris Ranger XP | Owners Manual - Page 79
    . Check the oil level. Fill 3. Add the recommended oil as Plug needed. Drain Plug 4. Reinstall the fill plug. Torque to specification. Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the
  • 2010 Polaris Ranger XP | Owners Manual - Page 80
    MAINTENANCE Gearcases Middle Gearcase (6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page
  • 2010 Polaris Ranger XP | Owners Manual - Page 81
    Gearcases Rear Gearcase (6X6) MAINTENANCE Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Refer to the Gearcase Specifications Chart on page 72 for recommended lubricants, capacities and torque specifications. See page
  • 2010 Polaris Ranger XP | Owners Manual - Page 82
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments
  • 2010 Polaris Ranger XP | Owners Manual - Page 83
    Cooling System MAINTENANCE The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess
  • 2010 Polaris Ranger XP | Owners Manual - Page 84
    MAINTENANCE Cooling System Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the
  • 2010 Polaris Ranger XP | Owners Manual - Page 85
    Cooling System Radiator Coolant Level 1. Lift the hood. CAUTION! Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap. MAINTENANCE 2. Slowly remove the radiator cap. 3. View the coolant level
  • 2010 Polaris Ranger XP | Owners Manual - Page 86
    Transmission (PVT) System Failure to comply with the instructions in this warning can result in severe injury or • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on Polaris products only. Do not install
  • 2010 Polaris Ranger XP | Owners Manual - Page 87
    water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on seconds. 7. Allow the engine RPM to settle to idle speed. Apply the service brakes. Release the park brake and shift the transmission to the lowest available
  • 2010 Polaris Ranger XP | Owners Manual - Page 88
    and reinstall, or replace with new plugs. 6. Attempt to start the engine. If necessary, repeat the drying procedure. 7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the PVT follow the procedure on page
  • 2010 Polaris Ranger XP | Owners Manual - Page 89
    Filter Systems Air Filter MAINTENANCE Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 62. Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle openings for extended periods. 1. Lift the
  • 2010 Polaris Ranger XP | Owners Manual - Page 90
    MAINTENANCE Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool
  • 2010 Polaris Ranger XP | Owners Manual - Page 91
    Spark Arrestor MAINTENANCE Use the following procedure to periodically purge accumulated carbon from the exhaust pipe. 1. Remove the arrestor clean-out plugs located on the bottom of the muffler. 2. Place the transmission in neutral. 3. Engage the park brake. 4. Start the engine. 5. Purge
  • 2010 Polaris Ranger XP | Owners Manual - Page 92
    operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Throttle Freeplay If the throttle pedal has excessive play due to cable stretch or misadjustment, it will cause a delay
  • 2010 Polaris Ranger XP | Owners Manual - Page 93
    Throttle System Throttle Body/Idle RPM MAINTENANCE Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your Polaris dealer for adjustment. Throttle Freeplay Adjustment 1. Remove the seat. 2. Locate the throttle cable adjuster. 3. Squeeze the end of the
  • 2010 Polaris Ranger XP | Owners Manual - Page 94
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 28. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any
  • 2010 Polaris Ranger XP | Owners Manual - Page 95
    Brakes Brake Inspection 1. Check the brake system for fluid leaks. 2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear, damage and looseness. 4. Inspect the brake disc spline and pad wear surface for excessive wear. 5. Change pads when worn to 3/64" (1
  • 2010 Polaris Ranger XP | Owners Manual - Page 96
    occurs, move the park brake lever to the forward-most position, then inspect and adjust park brake cable tension. Tip: If performing this service is difficult due to conditions or location, open the hood and temporarily disconnect the park brake connector. This will inactivate the limiting function
  • 2010 Polaris Ranger XP | Owners Manual - Page 97
    Suspension Adjustments MAINTENANCE The front and rear suspensions can be adjusted to provide a stiffer suspension, if necessary. 1. Remove the top shock mounting bolts from the inside mounting holes. 2. Reposition the shocks to the outside mounting holes. 3. Reinstall the shock mounting bolts.
  • 2010 Polaris Ranger XP | Owners Manual - Page 98
    Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut Location
  • 2010 Polaris Ranger XP | Owners Manual - Page 99
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 5. Attach the wheel nuts and washers and finger tighten. 6. Carefully lower the
  • 2010 Polaris Ranger XP | Owners Manual - Page 100
    shorten the life of the lamp. Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. Wiring Harness 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp
  • 2010 Polaris Ranger XP | Owners Manual - Page 101
    Lights Headlight Beam Adjustment MAINTENANCE X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Place the transmission in gear. Engage the park brake. 3. Measure the distance from the floor to the center of the
  • 2010 Polaris Ranger XP | Owners Manual - Page 102
    resistor (if equipped) is used by your Polaris dealer for power steering diagnostics. Fuse 15A 15A 15A 15A 20A 30A Feature Supported Accessories, 12V Power Receptacle Electronic Fuel Injection Engine Control Module Lights Main Fuse - Ignition, Instrument Cluster Power Steering (if equipped) 98
  • 2010 Polaris Ranger XP | Owners Manual - Page 103
    Battery WARNING MAINTENANCE Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or
  • 2010 Polaris Ranger XP | Owners Manual - Page 104
    MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (
  • 2010 Polaris Ranger XP | Owners Manual - Page 105
    has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 102 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With
  • 2010 Polaris Ranger XP | Owners Manual - Page 106
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2010 Polaris Ranger XP | Owners Manual - Page 107
    Battery Battery Charging (Sealed Battery) MAINTENANCE Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% 75%-100% Charge Time Voltage 12.8-13.0 volts 12.5-12.8 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if
  • 2010 Polaris Ranger XP | Owners Manual - Page 108
    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose
  • 2010 Polaris Ranger XP | Owners Manual - Page 109
    the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
  • 2010 Polaris Ranger XP | Owners Manual - Page 110
    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2010 Polaris Ranger XP | Owners Manual - Page 111
    . See page 104. Stabilize the Fuel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2010 Polaris Ranger XP | Owners Manual - Page 112
    any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine
  • 2010 Polaris Ranger XP | Owners Manual - Page 113
    Removal from Storage MAINTENANCE 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. Fill the fuel tank
  • 2010 Polaris Ranger XP | Owners Manual - Page 114
    SPECIFICATIONS RANGER 4X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min.
  • 2010 Polaris Ranger XP | Owners Manual - Page 115
    SPECIFICATIONS RANGER 4X4 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Rear Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake,
  • 2010 Polaris Ranger XP | Owners Manual - Page 116
    SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. Turning Radius Engine
  • 2010 Polaris Ranger XP | Owners Manual - Page 117
    SPECIFICATIONS RANGER 6X6 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Center/Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear
  • 2010 Polaris Ranger XP | Owners Manual - Page 118
    SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min.
  • 2010 Polaris Ranger XP | Owners Manual - Page 119
    SPECIFICATIONS RANGER CREW Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake,
  • 2010 Polaris Ranger XP | Owners Manual - Page 120
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2873602 2873603 2871653 2872276 2870465 2871654 2872277 2871323 2871534 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2872189 2871956 2871076 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 PLUS
  • 2010 Polaris Ranger XP | Owners Manual - Page 121
    in high range Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low ambient temperatures TROUBLESHOOTING Solution Use low range during loading. Use low range. See warnings on page 48. Drive at a higher speed or use low range more frequently
  • 2010 Polaris Ranger XP | Owners Manual - Page 122
    TROUBLESHOOTING Park Brake Engine Limiting Feature Fails to Disengage Possible Cause Park brake Disconnect the connector if temporary continued operation is necessary, see your dealer promptly for service Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose
  • 2010 Polaris Ranger XP | Owners Manual - Page 123
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with
  • 2010 Polaris Ranger XP | Owners Manual - Page 124
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Fouled or defective spark
  • 2010 Polaris Ranger XP | Owners Manual - Page 125
    DECLARATION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. Telephone 763-542-0500 We, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles. APPLICABLE EUROPEAN
  • 2010 Polaris Ranger XP | Owners Manual - Page 126
    and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not
  • 2010 Polaris Ranger XP | Owners Manual - Page 127
    WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are
  • 2010 Polaris Ranger XP | Owners Manual - Page 128
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2010 Polaris Ranger XP | Owners Manual - Page 129
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2010 Polaris Ranger XP | Owners Manual - Page 130
    WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the Polaris standard limited warranty for your vehicle. Polaris Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it
  • 2010 Polaris Ranger XP | Owners Manual - Page 131
    responsible for performing the scheduled maintenance identified in the owner's manual. Polaris may deny warranty claims for failures that have been recommends that you contact an authorized Polaris dealer to perform any service that may be necessary for your vehicle. Polaris also recommends that
  • 2010 Polaris Ranger XP | Owners Manual - Page 132
    the performance of the required maintenance listed in your owner's manual. Polaris Industries Inc. recommends that you retain all receipts covering engine to a Polaris Industries Inc. distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of
  • 2010 Polaris Ranger XP | Owners Manual - Page 133
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 129
  • 2010 Polaris Ranger XP | Owners Manual - Page 134
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 130
  • 2010 Polaris Ranger XP | Owners Manual - Page 135
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 131
  • 2010 Polaris Ranger XP | Owners Manual - Page 136
    INDEX A Accessory Outlets ...24 Air Filter ...85 Air Filter Cleaning...85 All Wheel Drive ...59-60 Disengaging AWD...59 Engaging AWD ...59 Locking the Differential ...60 All Wheel Drive Switch...27 Arrestor, Spark, Purging ...87 Arrestor, Spark, Warning...86 Auxiliary Outlets ...24 AWD Diagnostics
  • 2010 Polaris Ranger XP | Owners Manual - Page 137
    INDEX E Electromagnetic Interference ...61 Emission Control, Crankcase ...61 Emission Control, Exhaust ...61 Emission Control, Noise ...61 Emissions Limited Warranty . 126-127 Engaging AWD...59 Engine Break-In ...42 Engine Fogging...108 Engine Idle Speed ...89 Engine Oil ...68-71 Engine Speed
  • 2010 Polaris Ranger XP | Owners Manual - Page 138
    24 Plugs, Fouled ...78 Plugs, Spark ...78 Polaris Products ...116 Polishing the Vehicle...105 Pre-Ride Inspection ...43 Product Part Numbers ...116 Programmable Service Interval ...37 Public Lands ...61 PVT Break-In ...42 PVT Drying ...83 PVT System...82 PVT Warning...82 M Main Gearcase (4X4/Crew
  • 2010 Polaris Ranger XP | Owners Manual - Page 139
    INDEX S Shock Spring Adjustment ...93 Signal Words...4 Spark Arrestor Purging ...87 Spark Arrestor Warning ...86 Spark Plug Gap ...78 Spark Plug Inspection ...78 Spark Plug Recommendations ...78 Spark Plug Torque ...78 Spark Plugs ...78 Spark Plugs, Fouled ...78 Specifications, 4X4 ...110-111
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