2009 Polaris Trail Blazer Owners Manual

2009 Polaris Trail Blazer Manual

Get 2009 Polaris Trail Blazer PDF manuals and user guides View all 2009 Polaris Trail Blazer manuals

2009 Polaris Trail Blazer manual content summary:

  • 2009 Polaris Trail Blazer | Owners Manual - Page 1
  • 2009 Polaris Trail Blazer | Owners Manual - Page 2
    For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9921773 Rev 01 Printed in USA
  • 2009 Polaris Trail Blazer | Owners Manual - Page 3
    the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-3423764 for assistance.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 4
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2009 Polaris Trail Blazer | Owners Manual - Page 5
    or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2009 Trail Blazer 330 Owner's Manual P/N 9921773 2
  • 2009 Polaris Trail Blazer | Owners Manual - Page 6
    TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...26 Operation ...37 Emission Control Systems ...58 Maintenance ...59 Polaris Products...103 Troubleshooting ...104 Specifications ...108 Warranty ...110 Maintenance Log ...116 Index ...118 3
  • 2009 Polaris Trail Blazer | Owners Manual - Page 7
    on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in
  • 2009 Polaris Trail Blazer | Owners Manual - Page 8
    . Understand all safety warnings, precautions and operating procedures before operating a Polaris ATV. Keep this manual with the ATV. • Never operate an ATV without proper instruction. Take a training course. Purchasers of a new Polaris ATV and their eligible family members are entitled to take
  • 2009 Polaris Trail Blazer | Owners Manual - Page 9
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of
  • 2009 Polaris Trail Blazer | Owners Manual - Page 10
    priority for Polaris. When you purchased your new ATV, your dealer instructed you on the authorized ATV RiderCoursesm available to you and your strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all
  • 2009 Polaris Trail Blazer | Owners Manual - Page 11
    SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Gloves Long Pants Helmet Long Sleeves Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris
  • 2009 Polaris Trail Blazer | Owners Manual - Page 12
    SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings
  • 2009 Polaris Trail Blazer | Owners Manual - Page 13
    . Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how
  • 2009 Polaris Trail Blazer | Owners Manual - Page 14
    ATV before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual. 11
  • 2009 Polaris Trail Blazer | Owners Manual - Page 15
    SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles
  • 2009 Polaris Trail Blazer | Owners Manual - Page 16
    SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are
  • 2009 Polaris Trail Blazer | Owners Manual - Page 17
    improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
  • 2009 Polaris Trail Blazer | Owners Manual - Page 18
    . Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 48. Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as
  • 2009 Polaris Trail Blazer | Owners Manual - Page 19
    side, or to either side if ATV is pointed straight uphill. • Turn the ATV around and remount, following the procedure described in the owner's manual. See page 50. If the ATV begins rolling downhill: • Keep body weight uphill. • Never apply engine power. • Never apply the auxiliary rear brake while
  • 2009 Polaris Trail Blazer | Owners Manual - Page 20
    SAFETY Safety Warnings Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain. Always use extra
  • 2009 Polaris Trail Blazer | Owners Manual - Page 21
    Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 54. Before shifting into reverse gear, always check for obstacles or people behind the ATV. When it's safe to proceed, back
  • 2009 Polaris Trail Blazer | Owners Manual - Page 22
    over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual. See page 51. Skidding or Sliding Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On
  • 2009 Polaris Trail Blazer | Owners Manual - Page 23
    and securely attached. • Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. • Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. Operating on Frozen Bodies of Water Operating on frozen bodies of water may result in
  • 2009 Polaris Trail Blazer | Owners Manual - Page 24
    Safety Warnings Operating a Damaged ATV Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. Physical Skills Safe
  • 2009 Polaris Trail Blazer | Owners Manual - Page 25
    have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label
  • 2009 Polaris Trail Blazer | Owners Manual - Page 26
    SAFETY Safety Labels and Locations Discretionary Warning + + General Warning Discretionary Warning WARNING • Never operate this ATV on HILLS steeper than 25 degrees 25°. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can be
  • 2009 Polaris Trail Blazer | Owners Manual - Page 27
    SAFETY Safety Labels and Locations Age 16 Warning "No Passenger" Warning + + ++ Tire Pressure/Load Warning Clutch Cover Warning "No Passenger" Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Tire Pressure/Load
  • 2009 Polaris Trail Blazer | Owners Manual - Page 28
    SAFETY Safety Labels and Locations Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 7175374 Clutch Cover Warning WARNING • Moving parts hazard under belt-clutch guard. To prevent
  • 2009 Polaris Trail Blazer | Owners Manual - Page 29
    FEATURES AND CONTROLS Switches Headlight Switch Engine Stop Switch Override Switch Main Key Switch Override Switch This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and press the override switch. WARNING! Pressing the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 30
    FEATURES AND CONTROLS Switches Headlight Switch Use the headlight switch to turn the lights on and off. The key must be in the ON position and the engine stop switch must be in the RUN position to operate the headlights. Indicator Lights With the engine running, verify the function of all indicator
  • 2009 Polaris Trail Blazer | Owners Manual - Page 31
    controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Always contact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle
  • 2009 Polaris Trail Blazer | Owners Manual - Page 32
    in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Squeeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated
  • 2009 Polaris Trail Blazer | Owners Manual - Page 33
    FEATURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in gear. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever. 5. To release the parking brake
  • 2009 Polaris Trail Blazer | Owners Manual - Page 34
    FEATURES AND CONTROLS Auxiliary Foot Brake WARNING Aggressively applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Never back down a hill. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary
  • 2009 Polaris Trail Blazer | Owners Manual - Page 35
    FEATURES AND CONTROLS Brake Fluid WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it
  • 2009 Polaris Trail Blazer | Owners Manual - Page 36
    FEATURES AND CONTROLS Brake Fluid Hand Brake Master Cylinder Check the brake fluid level in the master cylinder before each use of the vehicle. The master cylinder is located on the left handlebar. Maintain the fluid level 1/4" (6 mm) below the top edge of the master cylinder. Do not overfill. 1.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 37
    FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 42 for correct choke and throttle settings during starting. Fuel Tank Cap Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level
  • 2009 Polaris Trail Blazer | Owners Manual - Page 38
    FEATURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 42, cranking the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly. 2. Pull slowly so you
  • 2009 Polaris Trail Blazer | Owners Manual - Page 39
    FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. NOTICE: Shifting gears
  • 2009 Polaris Trail Blazer | Owners Manual - Page 40
    , accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new Polaris ATV is the first ten hours of operation, or the time it takes to
  • 2009 Polaris Trail Blazer | Owners Manual - Page 41
    OPERATION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 34. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level on the dipstick. See page 64. Add oil if necessary to maintain the level in the safe operating range. 3. Drive
  • 2009 Polaris Trail Blazer | Owners Manual - Page 42
    type of tires specified for your vehicle. Always maintain proper tire pressure. 11. Never operate a damaged ATV. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage. 12. Never operate the ATV on a frozen body of water. 13. Do not touch hot
  • 2009 Polaris Trail Blazer | Owners Manual - Page 43
    OPERATION Know Your Riding Area/Tread Lightly Familiarize yourself with all laws and regulations concerning the operation of this off-road vehicle in your area. Respect the environment in which you ride. Find out where the designated riding areas are by contacting your Polaris dealer, a local riding
  • 2009 Polaris Trail Blazer | Owners Manual - Page 44
    OPERATION Pre-Ride Checklist Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Item Brake system/lever travel Brake fluid Auxiliary brake
  • 2009 Polaris Trail Blazer | Owners Manual - Page 45
    OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a well-ventilated area. 2. Place the transmission in neutral. 3. Lock the parking brake. Tip: The starter interlock will prevent the engine from starting if the transmission is in gear and the brake is not
  • 2009 Polaris Trail Blazer | Owners Manual - Page 46
    OPERATION Starting the Engine 9. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the engine to
  • 2009 Polaris Trail Blazer | Owners Manual - Page 47
    OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of
  • 2009 Polaris Trail Blazer | Owners Manual - Page 48
    tire must slip traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
  • 2009 Polaris Trail Blazer | Owners Manual - Page 49
    OPERATION Driving on Slippery Surfaces Sideways skid Turn in direction of skid Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when
  • 2009 Polaris Trail Blazer | Owners Manual - Page 50
    OPERATION Driving Uphill 25° Maximum Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (25° maximum). 3. Always
  • 2009 Polaris Trail Blazer | Owners Manual - Page 51
    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 52
    OPERATION Driving Downhill When driving downhill, follow these precautions: 1. Avoid steep hills (25° maximum). 2. Shift body weight uphill. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Squeeze the brake lever gradually. Applying
  • 2009 Polaris Trail Blazer | Owners Manual - Page 53
    OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 1. Stop and lock the parking brake while keeping body weight uphill. 2. Leave the transmission in forward and shut off the engine. 3.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 54
    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
  • 2009 Polaris Trail Blazer | Owners Manual - Page 55
    OPERATION Driving Through Water Maximum Depth Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both
  • 2009 Polaris Trail Blazer | Owners Manual - Page 56
    if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 85, then see
  • 2009 Polaris Trail Blazer | Owners Manual - Page 57
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle
  • 2009 Polaris Trail Blazer | Owners Manual - Page 58
    OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off. 55
  • 2009 Polaris Trail Blazer | Owners Manual - Page 59
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2009 Polaris Trail Blazer | Owners Manual - Page 60
    OPERATION Hauling Cargo Never exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible. When operating over rough
  • 2009 Polaris Trail Blazer | Owners Manual - Page 61
    Public Lands in the U.S.A. Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands. Operation of
  • 2009 Polaris Trail Blazer | Owners Manual - Page 62
    conditions and an average vehicle speed of approximately 10 miles per hour (16 km/h). Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy
  • 2009 Polaris Trail Blazer | Owners Manual - Page 63
    a „ could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services. Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related
  • 2009 Polaris Trail Blazer | Owners Manual - Page 64
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever comes first) Hours Calendar Q Steering Remarks Miles (Km) 100 (160) 200 (320) 250 (400)
  • 2009 Polaris Trail Blazer | Owners Manual - Page 65
    M - Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Headlight aim X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these
  • 2009 Polaris Trail Blazer | Owners Manual - Page 66
    MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Items not listed in the chart should
  • 2009 Polaris Trail Blazer | Owners Manual - Page 67
    MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use 2W-50 oil. Follow the manufacturer's recommendations
  • 2009 Polaris Trail Blazer | Owners Manual - Page 68
    MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. Place the transmission in neutral. Lock the parking
  • 2009 Polaris Trail Blazer | Owners Manual - Page 69
    MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Polaris recommends the use of Polaris Premium AGL Synthetic Gearcase Lube. See page 103 for the part numbers of Polaris products. Transmission
  • 2009 Polaris Trail Blazer | Owners Manual - Page 70
    MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level Adjuster Jam surface. Bolt Nut 2. Place a drain pan beneath the transmission oil drain plug area. 3. Loosen the jam nut. 4. Turn the adjuster bolt in to allow the removal of the drain plug. 5. Remove the drain plug and wipe
  • 2009 Polaris Trail Blazer | Owners Manual - Page 71
    housing is completely dry before reinstalling the drain plug. Water will enter the recoil housing if the starter handle is disengaged from the rope guide when under water. 1. Place the transmission in gear. 2. Lock the parking brake. 3. Stop the engine. 4. Remove the drain screw on the bottom of the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 72
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. The auxiliary foot brake is also hydraulic. Both brake systems are self-adjusting. Brake Inspections The following checks are recommended to keep the brake system
  • 2009 Polaris Trail Blazer | Owners Manual - Page 73
    record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your Polaris dealer for service. 70
  • 2009 Polaris Trail Blazer | Owners Manual - Page 74
    the handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Remove the handlebar cover to Handlebar Bolts access the handlebar bolts. 2. Loosen the four handlebar bolts. 3. Adjust the handlebar to the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 75
    assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. 72
  • 2009 Polaris Trail Blazer | Owners Manual - Page 76
    injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer. 73
  • 2009 Polaris Trail Blazer | Owners Manual - Page 77
    the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Loosen the wheel nuts slightly. WARNING! Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 3. Place a suitable stand under the footrest frame to raise the wheel slightly
  • 2009 Polaris Trail Blazer | Owners Manual - Page 78
    MAINTENANCE Tires Wheel Nut Torque Specifications Front 27 ft. lbs. (37 Nm) Rear 50 ft. lbs. (68 Nm) Check the wheel nut torques occasionally and when they've been loosened for service. Item Front Wheel Nuts Rear Wheel Nuts Torque Specification 27 ft. lbs. (37 Nm) 50 ft. lbs. (68 Nm) 75
  • 2009 Polaris Trail Blazer | Owners Manual - Page 79
    MAINTENANCE Air Filter 1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Remove the seat. Pre-Filter 3. Release the air box cover clips, and remove the air box cover. Main Filter 4. Loosen the clamp and remove the filter. 5. Remove the pre-filter
  • 2009 Polaris Trail Blazer | Owners Manual - Page 80
    MAINTENANCE Carburetor Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine
  • 2009 Polaris Trail Blazer | Owners Manual - Page 81
    MAINTENANCE Drive Chain Drive Chain Lubrication Polaris ATV drive chains are equipped with o-ring-sealed, permanently greased pins and rollers. However, the outer surfaces of the roller must be lubricated. Always inspect the drive chain prior to operating the vehicle. Check for damaged or missing o-
  • 2009 Polaris Trail Blazer | Owners Manual - Page 82
    1 3/16"-3/8" (5 mm - 10 mm) Use the following procedure if adjustment is required. 1. Remove the chain guard. Pin Punch 2. Loosen the chain guide. 3. Loosen the two eccentric locking bolts. 4. Loosen the caliper mounting bolt located on the left side of the swing arm. Locking Bolts 5. Insert a pin
  • 2009 Polaris Trail Blazer | Owners Manual - Page 83
    several places around the chain. Tip: The chain is adjusted correctly when the tightest portion of the chain has approximately 3/8" (10mm) deflection. 6. Position the chain guide to allow 1/8" (3 mm) clearance and tighten the retaining bolt to 5 ft. lbs. (7 Nm). 7. Reinstall the chain guard. 80
  • 2009 Polaris Trail Blazer | Owners Manual - Page 84
    head screw, and carefully remove the bulb from the housing. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 4. Insert the new bulb into the housing and reinstall the retention screw. Reinstall the rubber cap. 5. Reconnect the light harness and reinstall the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 85
    MAINTENANCE Lights Taillight/Brakelight Lamp Replacement 1. Remove the taillight lens cover mounting screws. Remove the lens cover and gasket and set aside for reassembly. 2. Remove the lamp. 3. Apply dielectric grease to the socket and install the new lamp. 4. Test the taillight/brake light for
  • 2009 Polaris Trail Blazer | Owners Manual - Page 86
    MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 108 for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use
  • 2009 Polaris Trail Blazer | Owners Manual - Page 87
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
  • 2009 Polaris Trail Blazer | Owners Manual - Page 88
    fuel valve on. 10. Attempt to start the engine. If necesDrain Screw sary, repeat the drying procedure. 11. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the PVT, follow the procedure on
  • 2009 Polaris Trail Blazer | Owners Manual - Page 89
    of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before proceeding. Use the following procedure to periodically purge
  • 2009 Polaris Trail Blazer | Owners Manual - Page 90
    PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury safe: • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on Polaris products only. Do not install it
  • 2009 Polaris Trail Blazer | Owners Manual - Page 91
    MAINTENANCE PVT System The basic operation of the Polaris PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 92
    There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Move the vehicle out of the water. 2. Remove the slips, repeat the process. 7. Take the vehicle to your dealer for service as soon as possible. 89
  • 2009 Polaris Trail Blazer | Owners Manual - Page 93
    MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last
  • 2009 Polaris Trail Blazer | Owners Manual - Page 94
    MAINTENANCE Battery Battery Removal 1. 2. 3. 4. 5. 6. 7. 8. Place the transmission in gear. Lock the parking brake. Disconnect the battery hold-down strap. Remove the battery cover. On conventional batteries, remove the battery vent tube. Disconnect the black (negative) battery cable first.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 95
    has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 94 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With
  • 2009 Polaris Trail Blazer | Owners Manual - Page 96
    MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to
  • 2009 Polaris Trail Blazer | Owners Manual - Page 97
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2009 Polaris Trail Blazer | Owners Manual - Page 98
    MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% 75%-100% Voltage 12.8-13.0 volts 12.5-12.8 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge
  • 2009 Polaris Trail Blazer | Owners Manual - Page 99
    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose,
  • 2009 Polaris Trail Blazer | Owners Manual - Page 100
    the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
  • 2009 Polaris Trail Blazer | Owners Manual - Page 101
    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2009 Polaris Trail Blazer | Owners Manual - Page 102
    . See page 96. Stabilize the Fuel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2009 Polaris Trail Blazer | Owners Manual - Page 103
    two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean. See page 99. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Remove the spark plug. Pour 2-3 tablespoons (30-40 ml) of
  • 2009 Polaris Trail Blazer | Owners Manual - Page 104
    Chart beginning on page 59. Battery Storage See pages 93-94 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine Polaris cover
  • 2009 Polaris Trail Blazer | Owners Manual - Page 105
    MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to prevent loss during transporting.
  • 2009 Polaris Trail Blazer | Owners Manual - Page 106
    POLARIS PRODUCTS Part # 2870791 2876244 2876245 2873602 2873603 2871653 2872276 2870465 2871654 2872277 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 PLUS Performance
  • 2009 Polaris Trail Blazer | Owners Manual - Page 107
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low
  • 2009 Polaris Trail Blazer | Owners Manual - Page 108
    TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Tripped circuit breaker Low battery voltage Loose battery connections Loose solenoid connections Solution Reset the breaker Recharge the battery
  • 2009 Polaris Trail Blazer | Owners Manual - Page 109
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too
  • 2009 Polaris Trail Blazer | Owners Manual - Page 110
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Overuse of choke Fouled
  • 2009 Polaris Trail Blazer | Owners Manual - Page 111
    SPECIFICATIONS Trail Blazer 330 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity (Accessory) Rear Rack Capacity (Accessory) Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall
  • 2009 Polaris Trail Blazer | Owners Manual - Page 112
    SPECIFICATIONS Trail Blazer 330 Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight
  • 2009 Polaris Trail Blazer | Owners Manual - Page 113
    WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain for
  • 2009 Polaris Trail Blazer | Owners Manual - Page 114
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2009 Polaris Trail Blazer | Owners Manual - Page 115
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2009 Polaris Trail Blazer | Owners Manual - Page 116
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2009 Polaris Trail Blazer | Owners Manual - Page 117
    where it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was
  • 2009 Polaris Trail Blazer | Owners Manual - Page 118
    WARRANTY U.S.A. EPA Emissions Limited Warranty This All Terrain Vehicle (ATV) or Off Road Utility Vehicle (ORUV) emissions limited warranty is in addition to the Polaris standard limited warranty for this vehicle. Polaris warrants that this vehicle is; (1) designed, built, and equipped to conform at
  • 2009 Polaris Trail Blazer | Owners Manual - Page 119
    MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 116
  • 2009 Polaris Trail Blazer | Owners Manual - Page 120
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 117
  • 2009 Polaris Trail Blazer | Owners Manual - Page 121
    INDEX A Air Filter ...76 E Electromagnetic Interference...58 Emissions Limited Warranty ...115 Engine Break-In...38 Engine Fogging ...100 Engine Idle RPM Adjustment ...77 Engine Oil ...64 Equipment Modifications ...9 Etiquette, Trail Riding ...40 Exhaust Emission Control System . . 58 Eye
  • 2009 Polaris Trail Blazer | Owners Manual - Page 122
    INDEX L Lights ...81-82 Headlamp Replacement ...81 Indicator Lamp Replacement . . 82 Taillight/Brakelight...82 Lubrication Guide ...63 S Safety Training ...7 Safety Warnings ...10-21 Severe Use ...59 Sidehilling...48 Signal Words ...4 Spark Arrestor...86 Spark Plugs ...83-84 Spring Adjustments,
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122