Stihl TS 500i STIHL Cutquik174 Product Instruction Manual - Page 14

Wet Cutting with Abrasive Wheels, WARNING, Reactive Forces including Kickback, Pull-away, Climbing,

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002BA553 AM English Wet Cutting with Abrasive Wheels Before wet cutting, make sure water will not damage the floor or building. WARNING To reduce the risk of electrocution to you or bystanders, do not allow water or sludge to contact live electric wires. WARNING To reduce the risk of injury from wheel breakage when wet cutting with any composite wheel: 1. Make certain water does not flow on a wheel that is not running, since the wheel will absorb water, which will affect wheel balance. 2. Be certain water is applied to both sides of wheel, since uneven distribution can cause "one sided" wear. 3. After finishing work, run the cutting wheel at normal operating speed for about 3 to 6 seconds without water so that the remaining water is flung off. WARNING To reduce the risk of injury from wheel breakage when wet cutting with a composite wheel that is not specifically designed for wet cutting, never store and reuse such a wheel that has been used with water. Use these wheels up the same day. Reactive Forces including Kickback WARNING Reactive forces may occur at any time the cutting wheel on a cut-off machine is rotating. The powerful force used to cut through a workpiece can be reversed and work against the operator. If the wheel is slowed or stopped by frictional contact with any solid object or by a pinch or binding, reactive forces can occur instantly and may result in the operator losing control of the cut-off machine, which, in turn, may result in serious or fatal injury. An understanding of the causes of these reactive forces may help you avoid loss of control. Reactive forces are exerted in a direction opposite to the direction in which the wheel is moving at the point of contact or of pinching/binding. If the wheel is slowed solely by frictional contact with a solid object, such as the workpiece, the resulting reactive forces are normally moderate and readily controllable by an operator who is holding the machine properly. If, however, the wheel is abruptly slowed or stopped by a pinch or severe bind, the reactive forces may be substantially greater. The greater the force generated, the more difficult it will be for the operator to control the cut-off machine. Loss of control can result in severe personal injury or death. Pull-away, Climbing, Pinching and Rotational Kickback Forces The most common reactive forces are pull-away and climbing. If the contact is at the bottom of the wheel, a cut-off machine will try to pull away from the operator (pull-away.) If the contact is at the front of the wheel, the wheel may attempt to climb the object being cut (climbing.) Pinching occurs when the piece being cut closes on the wheel. A severe binding may also occur if the wheel is substantially sideloaded in the kerf or if an improper or damaged diamond wheel begins or ceases to wobble in the kerf. If the wheel is severely pinched or bound in the upper quadrant, the wheel may be instantly thrown up and back towards the operator with great force in a rotational kickback motion. Such kickback situations can and should always be avoided. Pinching of the wheel can be prevented by proper support of the workpiece. (See below.) Severe binding of the wheel can be prevented by proper cutting techniques, e.g., not sideloading the wheel, and by the use of properly designed, manufactured and maintained wheels. 12 TS 480i, TS 500i

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TS 480i, TS 500i
English
12
Wet Cutting with Abrasive Wheels
Before wet cutting, make sure water will
not damage the floor or building.
WARNING
To reduce the risk of electrocution to you
or bystanders, do not allow water or
sludge to contact live electric wires.
WARNING
To reduce the risk of injury from wheel
breakage when wet cutting with any
composite wheel:
1.
Make certain water does not flow on
a wheel that is not running, since the
wheel will absorb water, which will
affect wheel balance.
2.
Be certain water is applied to both
sides of wheel, since uneven
distribution can cause "one sided"
wear.
3.
After finishing work, run the cutting
wheel at normal operating speed for
about 3 to 6 seconds without water
so that the remaining water is flung
off.
WARNING
To reduce the risk of injury from wheel
breakage when wet cutting with a
composite wheel that is not specifically
designed for wet cutting, never store and
reuse such a wheel that has been used
with water. Use these wheels up the
same day.
Reactive Forces including Kickback
WARNING
The powerful force used to cut through a
workpiece can be reversed and work
against the operator. If the wheel is
slowed or stopped by frictional contact
with any solid object or by a pinch or
binding, reactive forces can occur
instantly and may result in the operator
losing control of the cut-off machine,
which, in turn, may result in serious or
fatal injury.
An understanding of the causes of these
reactive forces may help you avoid loss
of control. Reactive forces are exerted in
a direction opposite to the direction in
which the wheel is moving at the point of
contact or of pinching/binding. If the
wheel is slowed solely by frictional
contact with a solid object, such as the
workpiece, the resulting reactive forces
are normally moderate and readily
controllable by an operator who is
holding the machine properly. If,
however, the wheel is abruptly slowed or
stopped by a pinch or severe bind, the
reactive forces may be substantially
greater. The greater the force
generated, the more difficult it will be for
the operator to control the cut-off
machine. Loss of control can result in
severe personal injury or death.
Pull-away, Climbing, Pinching and
Rotational Kickback Forces
The most common reactive forces are
pull-away and climbing. If the contact is
at the bottom of the wheel, a cut-off
machine will try to pull away from the
operator (pull-away.) If the contact is at
the front of the wheel, the wheel may
attempt to climb the object being cut
(climbing.)
Pinching occurs when the piece being
cut closes on the wheel. A severe
binding may also occur if the wheel is
substantially sideloaded in the kerf or if
an improper or damaged diamond wheel
begins or ceases to wobble in the kerf. If
the wheel is severely pinched or bound
in the upper quadrant, the wheel may be
instantly thrown up and back towards
the operator with great force in a
rotational kickback motion. Such
kickback situations can and should
always be avoided. Pinching of the
wheel can be prevented by proper
support of the workpiece. (See below.)
Severe binding of the wheel can be
prevented by proper cutting techniques,
e.g., not sideloading the wheel, and by
the use of properly designed,
manufactured and maintained wheels.
Reactive forces may
occur at any time the cut
-
ting wheel on a cut-off
machine is rotating.
002BA553 AM