Schwinn Airdyne AD2 2012 model Service Manual

Schwinn Airdyne AD2 2012 model Manual

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  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 1
    Airdyne® AD2 (Model Year '12) Service Manual 004-4755.103012.B Table of Contents Important Safety Instructions Safety Warning Labels and Serial Number Reading the Serial Number Specifications Maintenance Leveling/Moving the Machine Troubleshooting Mechanical Procedures Fan Tension
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 2
    Safety Warning Labels and Serial Numbers 250lbs. (113kg). • • 250lbs. (113kg). • • Reading the Serial Number The instructions below show how to decode the information contained on the serial number. SERIAL NO. FORMAT (Crank '09 bikes) EVB - NLS Vendor code YYWK - year/week
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 3
    Maintenance Read all maintenance instructions fully before you start any repair work. In some conditions, is done. Worn or damaged components must be replaced immediately or the equipment removed from service until the repair is made. Only manufacturer supplied components can be used to maintain and
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 4
    Leveling Your Machine If your workout area is uneven, you must level your machine. To adjust: 1. Loosen the upper locking nut. 2. Turn the leveler to adjust the height. 3. Tighten the upper locking nut to lock the leveler. Do not adjust the levelers to such a height that they detach or unscrew from
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 5
    Troubleshooting Condition/Problem Console will not power up/turn on/start Speed is cracked or otherwise damaged. Replace Console if damaged. If the above steps do not resolve the problem, contact Customer Care for further assistance. Change display units. Make sure the data cable is connected
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 6
    Adjustmennt D isconnect the data cable from the console before you service this machine. Note: Your machine may not match the tension is correct. Refer to the "Belt Tension Adjustment" A procedure in this manual. B 6. Final Inspection Inspect your machine to ensure that all hardware is tight
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 7
    D isconnect the data cable from the console before you service this machine. Note: Your machine may not match the the Right Rear Fan Cover. Refer to the "Replacing the Fan Covers" procedure in this manual. Set the hardware safely aside for reassembly. Note: It may also be necessary to remove
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 8
    ). 1. When the Console is in Workout Mode or Pause Mode, push and hold down the button for 5 seconds to go into Service Mode. Note: T ap the button to move through the Service Mode Menu options. When the Console display shows "dOnE", push and hold the button for 3 seconds to reset the workout
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 9
    or repairing the machine. For instructions to replace the following parts, please refer to the Assembly Manual for your bike: • Seat • Seat Post • Front Stabilizer • Rear Stabilizer Replacing the Pedals Disconnect the data cable from the console before you service
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 10
    Replacing the Console Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. 1. Be sure the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 10 X2 + -
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 11
    Replacing the Handlebars and Footpegs Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. For reference only. Tools required: assembled and inspected for correct performance in accordance with the Owner's Manual. X4 6 mm 11
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 12
    Pivots Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the and Footpeg. Refer to the "Replacing the Handlebars and Footpegs" procedure in this manual. Set the hardware safely aside for reassembly. 4. Loosen and remove the hardware that
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 13
    and Vent Cover Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. 1. Remove the Pedals. Refer to the "Replacing the Pedals" procedure in this manual. 2. Using a #2 Phillips Screwdriver, remove the hardware that attaches the Left
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 14
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 14
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 15
    Arms Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the socket and wrench 1. Remove the Pedals. Refer to the "Replacing the Pedals" procedure in this manual. 2. Loosen and remove the Hardware (A1, A2) that attaches the Crank Arm (A) to
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 16
    Connector Arms Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the the Pedals" procedure in this manual. 2. Carefully remove the Shrouds. Refer to the "Replacing the Shrouds" procedure in this manual. Set the hardware safely aside for
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 17
    6. Align the holes in the Spindle Removal Plate (G1) on the 2 screw holes (C1) near the Spindle (H) in the Connector Arm (C). Carefully tighten the 2 Spindle Removal Bolts (G2) through the holes into the Connector Arm until the Connector Arm (C) disengages from the Drive Pulley (I). NOTICE: Turn
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 18
    Cover (B) in position on the Connector Arm (C). Install the Shrouds with the hardware from step 2. Refer to the "Replacing the Shrouds" procedure in this manual. Note: Make sure that the 2 small holes in the Crank Cover are aligned with the 2 screw holes (C2) farthest from the Spindle (H) in the
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 19
    the Fan Covers Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image. the Pedals. Refer to the "Replacing the Pedals" procedure in this manual. 2. Carefully remove the Shrouds. Refer to the "Replacing the Shrouds and Vent Cover"
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 20
    , Console and Vent Cover. Refer to the "Replacing the Shrouds and Vent Cover" procedure in this manual. Set the hardware safely aside for reassembly. 3. Loosen and remove the hardware that attaches each Rear Fan assembled and inspected for correct performance in accordance with the Owner's Manual. 20
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 21
    Speed Sensor Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image wire 1. Remove the Pedals. Refer to the "Replacing the Pedals" procedure in this manual. B 2. Carefully remove the Shrouds and Console. Refer to the "Replacing the
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 22
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. D A 22
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 23
    Belt Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image and Footpeg. Refer to the "Replacing the Handlebars and Footpegs" procedure in this manual. Set the hardware safely aside for reassembly. 4. Loosen and remove the hardware
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 24
    15. Before you reinstall the Fan Covers, make sure that the belt tension is correct. Refer to the "Belt Tension Adjustment" section in this manual. 16. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 25
    Assembly) Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image Rear Fan Cover. Refer to the "Replacing the Fan Covers" procedure in this manual. Set the hardware safely D aside for reassembly. Note: It may also be necessary
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 26
    10. Before you reinstall the Fan Covers, make sure that the belt tension is correct. Refer to the "Belt Tension Adjustment" section B in this manual. 11. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. C D Do not use until the
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 27
    Tensioner Assemblies Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the and Rear Fan Covers. Refer to the "Replacing the Fan Covers" procedure in this manual. Set the hardware safely aside for reassembly. 4. Make a note of the setting
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 28
    components are properly assembled. H1 Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. G E G X2 G H H2 28
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 29
    Crank Bearing Disconnect the data cable from the console before you service this machine. Note: Your machine may not match the image Replacing the Pedals" procedure and "Replacing the Crank Arms" procedure in this manual. Set the hardware safely aside for reassembly. 2. Carefully remove the Shrouds
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 30
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. H F G F H H 30
  • Schwinn Airdyne AD2 2012 model | Service Manual - Page 31
    Maintenance Parts Exploded View Your machine may differ. Use only as a guide. A Console B Handlebars C Fan Assembly D Fan Covers E Footpegs F Arm Pivots G Connector Arms H Crank Arms I Crank Covers J Pedals K Shroud, Right L Shroud, Left M Drive Pulley N Drive Belt O
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Schwinn
®
Airdyne
®
AD2 (Model Year ’12)
004-4755.103012.B
Service Manual
Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and
understand all Warnings on this machine.
Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, outside U.S. +01-360-859-5180 | Printed in USA | © 2012
Nautilus, Inc., All rights reserved. ™ and ® indicate a trademark or registered trademark. Nautilus, Inc. (www.nautilus.com) trademarks include NAUTILUS®, BOWFLEX®, SCHWINN®
and UNIVERSAL® and respective logos. Other trademarks are the property of their respective owners.
Before servicing or using this equipment, obey the following warnings:
Read and understand the Service Manual before working on the machine.
Failure to obey the instructions and safety
warnings could cause injury to the service technician or bystanders.
DANGER
Disconnect all power and allow to sit for 5 minutes before you service this machine.
•
Keep bystanders and children away from the product being serviced at all times.
•
Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders.
•
Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance
steps involving these components. Do not try to do heavy or awkward steps on your own.
•
Use only replacement parts and hardware that are supplied or approved by Nautilus. Failure to use Nautilus-approved replacement
parts can adversely affect the safety and functionality of the equipment creating a risk to users.
•
Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing
maintenance or replacing components. If necessary, request replacement warning stickers or placards from Nautilus customer
service.
•
Do not try to change the design or functionality of the machine being serviced as this can adversely effect user safety.
•
Do not put the machine back in service until all shrouds, instructions, warning labels and correct functionality have been verified
and tested for correct performance.
•
This product contains magnets. Magnetic fields can interfere with the normal use of certain medical devices at a close range. Users
may come into proximity of the magnets in the assembly, maintenance, and/or use of the product. Given the obvious importance of
these devices, such as a pacemaker, it is important that you consult with your medical provider in connection with the use of this
equipment. Please consult the “Safety Warning Labels and Serial Number” section to determine the location of the magnets on this
product.
Important Safety Instructions
1
Safety Warning Labels and Serial Number
2
Reading the Serial Number
2
Specifications
2
Maintenance
3
Leveling/Moving the Machine
4
Troubleshooting
5
Mechanical Procedures
6
Fan Tension Adjustment
6
Belt Tension Adjustment
7
Electronics Procedures
8
Service Mode
8
Part Replacement
9
Pedals
9
Console
10
Handlebars and Footpegs
11
Arm Pivots
12
Shrouds and Vent Cover
13
Crank Arms
15
Crank Covers and Connector Arms
16
Fan Covers
19
Speed Sensor
21
Drive Belt
23
Belt Tensioner Assembly (Idler Assembly)
25
Fan Assembly and Fan Tensioner Assembly
27
Drive Pulley, Pulley Shaft and Crank Bearing
29
Maintenance Parts Exploded View
31
Table of Contents