Brother International BAS-511 Instruction Manual - English
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- Brother International BAS-511 | Instruction Manual - English - Page 1
BAS-511 INSTRUCTION MANUAL Please read this manual before using the machine. Please keep this manual within easy reach for quick reference. AUTOMATIC LOCKSTITCH BUTTON HOLER - Brother International BAS-511 | Instruction Manual - English - Page 2
Stacker height adjustment 2 3-3. Spool stand installation 3 3-4. Bodice support 3 3-5. Air perssure adjustment 4 3-6. Threading 5 3-7. Lubrication -up 11 4-3. Inputting programs 12 4-3-1. Inputting a program for sewing regular-interval buttonholes 12 4-3-2. Inputting a program for - Brother International BAS-511 | Instruction Manual - English - Page 3
Troubleshooting 28 4-10-1. Using the emergency stop function 28 4-10-2. If a TROUBLE indicator illuminates 30 4-11. Setting the thread counter 31 4-12 34 4-14. Leading edge guide timing adjustment 35 4-14-1. Edge guide operation 35 4-14-2. Setting the edge guide timing 35 4-15. Using - Brother International BAS-511 | Instruction Manual - English - Page 4
and correct operation before operating the machine so that you will know how to use the machine correctly. SAFETY INSTRUCTIONS ID Safety indications and their meanings This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe - Brother International BAS-511 | Instruction Manual - English - Page 5
abnormal noises or smells are noticed, immediately turn off the power switch. Then contact your nearest Brother dealer or a qualified technician. • If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. - Brother International BAS-511 | Instruction Manual - English - Page 6
original positions and check that they • When replacing consumable parts such as operate correctly before using the machine. the rotary hook and knife ® • Any problems in machine operation which result from unauthorized modifications to the machine will not be covered by the warranty. - Brother International BAS-511 | Instruction Manual - English - Page 7
2 Warning labels * The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are difficult to read, please contact your nearest - Brother International BAS-511 | Instruction Manual - English - Page 8
B A A D1 D2 C D3 Pattern storage capacity 20 patterns 134 Workpiece feed Clamp feed Presser bar stroke 10 mm Needle SY1906 * Always refer to the user's manual for LH4-B816NP. * The value above in oarentheses applies for sewina a lona aarment. - Brother International BAS-511 | Instruction Manual - English - Page 9
3. SET-UP 3-1. Positioning the machine 3-2. Stacker height adjustment 3. SET-UP A CAUTION (s) • Machine installation should only be carried out by a qualified technician. 0 • Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done. 0 • The sewing - Brother International BAS-511 | Instruction Manual - English - Page 10
3. SET-UP 3-3. Spool stand installation 3-3. Spool stand installation 3-4. Bodice support Insert column pipe 0 into column pipe D 0, and then tighten the two screws 0. 3-4. Bodice support Install the bodice support 0 with four Allen bolts 0. - Brother International BAS-511 | Instruction Manual - English - Page 11
3. SET-UP 3-5. Air pressure adjustment 3-5. Air pressure adjustment A CAUTION A • If the power switch and air need to be left on when carrying out some adjustment, be extremely careful to observe all safety precautions. A • Disconnect the air hoses from the air supply and wait for the needle on - Brother International BAS-511 | Instruction Manual - English - Page 12
3. SET-UP 3-6. Threading 3-6. Threading A CAUTION A • Turn off the power switch at the following times, otherwise the machine may operate if the start switch or the foot switch is pressed by mistake, which could result in injury. • When replacing the needle • Threading • Thread the machine as - Brother International BAS-511 | Instruction Manual - English - Page 13
3. SET-UP 3-7. Lubrication 3-8. Adding oil 3-9. Adjusting the rotary hook lubrication amount 3-7. Lubrication A CAUTION A • Turn off the power switch before starting any cleaning work, otherwise the machine may operate if the start switch or the foot switch is pressed by mistake, which could - Brother International BAS-511 | Instruction Manual - English - Page 14
. PROGRAM NO. MODE O O VI AUTOMATIC TROUBLE L*tAtt O THREAD BREAKAGE g,egg'it EMERGENCY O brother BAS-511 O ffi SEWING ONLY O FEED ONLY #R Set here for automatic sewing. [ SEWING ONLY Set here for trial sewing or manual sewing. [ FEED ONLY Set here to operate the clamp only. [ PROGRAM - Brother International BAS-511 | Instruction Manual - English - Page 15
EVY5L1.No. PROGRAM NO. MODE O gi AUTOMATIC O EIS SEWING ONLY O FEED ONLY a V2 SELECT O PROGRAM SET TROUBLE `---" THREAD BREAKAGE BOBBIN EMPTY 4g7gPit. EMERGENCY O brother BAS-511 RESET Xi CD POWER PROGRAMMING ERROR • NO. OF HOLES 1 2 3 4 5 6 7 8 9 10 ENTER • 'AVM DISTANCE 1nl, 1n1. n rm - Brother International BAS-511 | Instruction Manual - English - Page 16
SELECT 0 VIDV5L PROGRAM SET 1.- -3711/ TROUBLE `--/ THREAD BREAKAGE *Ifftl, O BOBBIN EMPTY 4r,gfq1L EMERGENCY 0 brother BAS-511 27 - 1 RESET X X 0 POWER to change the number in the LED sidplay (distance, thread counter). 12. DISTANCE ENTER switch • This switch is used to accept the values - Brother International BAS-511 | Instruction Manual - English - Page 17
operation (refer to page 27), it can also be used for foot switch operations. 15. Handle • This handle is used when you would like to manually feed the material through the sewing machine. However, if the handle is turned while the power is turned on, error E6 will be displayed. 16 - Brother International BAS-511 | Instruction Manual - English - Page 18
50-Hz power supply areas - 4 Body only specifications Full garment specifications - 5 Two-pedal operation One-pedal operation - 6 Edge guide lowering occurs later Edge guide lowering occurs earlier - 7 Minimum distance Afor men's garments: 55 mm Minimum distance Afor men's garments: 45 mm - Brother International BAS-511 | Instruction Manual - English - Page 19
4. OPERATIONS 4-3. Inputting programs 4-3. Inputting programs 4-3-1. Inputting a program for sewing regular-interval buttonholes n AUTOMATIC P.11 fiB SEWING ONLY R O FEED ONLY SELECT PROGRAM SET I5-LVA RESET gt POWER 4 1 2 3 4 5 ENTER io 5.rEw DISTANCE 1_I1. Ln_I.,1_I1. CORRECT •yi39 - Brother International BAS-511 | Instruction Manual - English - Page 20
4. OPERATIONS 4-3. Inputting programs 8. Press the DISTANCE ENTER switch 01). (This will accept the distance setting.) The CORRECT indicator will start flashing. 9. Press the LED display setting switches fiD to set the correction amount. (Refer to page 15.) 10. Press the DISTANCE ENTER switch e. ( - Brother International BAS-511 | Instruction Manual - English - Page 21
a program for sewing irregular-interval buttonholes 4-3. Inputting programs 7D 5A PROGRAM NO. MODE O AUTOMATIC TROUBLE ±4f:t1341. THREAD BREAKAGE rgridh EMERGENCY U brother BAS-511 O °A E13 SEWING ONLY O PEED ONLY SELECT O BOBBIN EMPTY RESET C P- OWER O PROGRAM SET PROGRAMMING ERROR - Brother International BAS-511 | Instruction Manual - English - Page 22
4. OPERATIONS 4-3. Inputting programs 6. Press ENTER p to store the number of holes. The NUMBER OF HOLES indicator will light steady, and the DISTANCE indicator and the indicator for the gap between holes 1-2 will blink. 7. Press the LED display setting switches el to set the feed amount to - Brother International BAS-511 | Instruction Manual - English - Page 23
TROUBLE tAttlIt. THREAD 0R6644r. E • Poi O sEw.w oar O FTC Oar • rear~Iut SET O -FMI BOwNN.EWfr CT FIESE ko) pooGRAulANG Ep.OR NO OF HOLES 2 3 4 5 6 7 6 9 10 rit 1- T . VCE ID , CORRECT 2.92344:i2/ STACKER TWIG FX/Y2',5T O RODIN T.COUNTER N.2 6. ENTER 1 I X IR SELECT I I brother BAS-511 - Brother International BAS-511 | Instruction Manual - English - Page 24
is turned off and the clamps return to the material setting position, the edge guide may drop down and clamp the material. If this happens, press the MODE switch € to switch to sewing only mode. This will cause the edge guide to be raised so that the material can then be removed. (The same - Brother International BAS-511 | Instruction Manual - English - Page 25
the clamp to the desired position and sewing 4-4. Table feed 7iTY5L.No. PROGRAM NO. ' MODE AUTOMATIC 1, 571, TROUBLE ±06G8D. O THREAD BREAKAGE EMERGENCY O brOther BAS-511 SEWING ONLY 41 5-17i ONLY 71:II .3 1.% O PROGRAM SET ill F.SELECT BOBBIN EMPTY O PROGRAMMING ERROR RESET O P4OW4ER - Brother International BAS-511 | Instruction Manual - English - Page 26
4. OPERATIONS 4-4. Table feed 4-5. Trial sewing 6. Press the MODE switch 4. The FEED ONLY indicator will illuminate and the SEWING ONLY indicator will flash, and the machine will switch to the sewing standby condition. 7. Press the start switch m. One buttonhole will then be sewn. The cloth - Brother International BAS-511 | Instruction Manual - English - Page 27
ON, and then turn on the power. No 1-1 Align the material with the leading edge guide 0, and then press the foot switch. Clamps L @ and R @ will hold the Not 0 0 Install the ladies' garment guide @ to the clamp (L) support plate © with the two screws 0 so that it is aligned with the reference - Brother International BAS-511 | Instruction Manual - English - Page 28
) • Be careful to ensure that the ruler 0 remains straight at this time. 4. Loosen the screw 0. 5. Measure the distance Y1 with a steel ruler ©. 6. Set the body guide 0 so that Y1 = Y2 = Y3. 7. Securely tighten the screw 0. @ - Brother International BAS-511 | Instruction Manual - English - Page 29
4. OPERATIONS 4-7. Adjusting 4-7-2. Adjusting the guider. 1. Turn on the power switch. 2. Place the front of the material under the weaving pattern brush 0. 3. Depress the foot switch. The weaving pattern brush 0 will be lowered. * If the foot switch is pressed once more, the weaving pattern - Brother International BAS-511 | Instruction Manual - English - Page 30
hand to a position where clamp (L) 0 and clamp (R) 0 will not interfere with the machine head G. 4. Remove the screw ® , and then remove the rear body support 0. 5. Move belt cover 0 in the direction of the arrow to remove. 6. Tilt the head. (NOTE) • Be sure to replace clamp (L) after returning the - Brother International BAS-511 | Instruction Manual - English - Page 31
which could result in injury. • If the machine develops a problem, contact your nearest Brother dealer or a qualified technician. 4-8-1. Standard Refer to page 34). 2. Align the material with the material positioning guide and bodice guide, and under the material clamp. 3. Press the foot switch 1 - Brother International BAS-511 | Instruction Manual - English - Page 32
• Women's garments When sewing women's garments, set the material in the position opposite to that used when sewing men's garments.(The edge guide should be raised.) Note also that the standard position of the buttonhole at dimension A is different for men's and women's garments. 0 0 4-8-2. When - Brother International BAS-511 | Instruction Manual - English - Page 33
4. OPERATIONS 4-8. Sewing 4-8-3. Setting servo feed When sewing in automatic mode, the movement of the clamps which are holding the material is synchronized with the movement of the upper clamping foot. It is necessary to make the setting which matches the sewing conditions at this time. • If - Brother International BAS-511 | Instruction Manual - English - Page 34
4. OPERATIONS 4-9. One-pedal specifications 4-9. One-pedal specifications No 1-5 No 2 0 0 0 7/ • One-pedal operation can be enabled by setting DIP switch No.1-5 on the operation panel to ON. (NOTE) • All DIP switches are set to OFF at the time of shipment from the factory. • During one-pedal - Brother International BAS-511 | Instruction Manual - English - Page 35
4-10. EMERGENCY switch/troubleshooting 4-10. EMERGENCY switch/troubleshooting 4-10-1. Using the I J X5, 3/191EIV/ O STACKER TIMM° TEMO.r:.., 5, O t •R DOER I I brother BAH -511 M• POWER 07111111k EMERGING? To restart 1. If the EMERGENCY switch ((5 is pressed while the clamps are moving ( - Brother International BAS-511 | Instruction Manual - English - Page 36
4. OPERATIONS 4-10. EMERGENCY switch/troubleshooting 2. If the EMERGENCY switch ((5 is pressed *ES 297n94,71, 0 LI LI LI I I, I I. I I. FSdrY.,9 EWER ift SELECT II brother BAS-511 *ROIL EISIERGUCT 0 • If you would like to continue sewing from the stopped position, press the RESET switch 0 - Brother International BAS-511 | Instruction Manual - English - Page 37
4. OPERATIONS 4-10. EMERGENCY switch/troubleshooting 4-10-2. !fa TROUBLE indicator illuminates 1. Needle thread breakage If the needle thread breaks while sewing, the UPPER THREAD the PROGRAMMING ERROR indicator will illuminate. (NOTE) or further details, refer to "4-3. Program input" on page 12. - Brother International BAS-511 | Instruction Manual - English - Page 38
NO MODE O gi AUTOMATIC O ir SONNG ONLY O FEED owl, IR SELECT O PROGRAM SET - 1 '-TROUBLE O _UAISTL THREAD BRF O TWILL, 8088N EMPTY ESIERGENC O FESET PROGRAMING AMOR brother BAS-511 O POWER OF HOLES r-014 1 1 74J4)7 ENTER • DISTANCE t I. t t. O NiTif CORRECT - 73.0,94B.:2, 7 STACKER TIMING - Brother International BAS-511 | Instruction Manual - English - Page 39
Setting the correction value 4-12. Setting the correction value In cases where the finished sewing dimensions may become smaller than the dimensions which have been input into the program as a - Brother International BAS-511 | Instruction Manual - English - Page 40
O PROGRAM SET TROUBLE O THREAD BREAKAGE gr41-4± EMERGENCY O O BOBBIN EMPTY 25-ik,t1 RESET A7DI51, O PROGRAMMING ERROR • NO.OF HOLES 1 2 3 4 5 6 7 8 9 10 F ENTER • 7c10:7 DISTANCE r MEN O -CORRECT --' STACKER TIMING BOBBIN T. COUNTER ENTER X IR SELECT broCher BAS-511 X X POWER EMERGENCY - Brother International BAS-511 | Instruction Manual - English - Page 41
feed only mode after the power has been turned on or after a program has been changed. 4MtVit brother EMERGENCY O 0 BAS-511 0 RESET 0 POWER 1. Install the ladies' garment guide 0. (Refer to page 20.) 2. Set clamp (L) @ to the indicated position. (For example, if the display reads "[-0-]", set - Brother International BAS-511 | Instruction Manual - English - Page 42
is sewn when in the MEN'S garment mode and the MODE selector is at AUTOMATIC. The leading edge guide will descend again when: * The stacker switch m is turned on The leading edge guide will descend after the stacker roller carries the material to the stacker and material is placed under the leading - Brother International BAS-511 | Instruction Manual - English - Page 43
4. OPERATIONS 4-15. Using the stacker 4-15. Using the stacker O No 2-8 • AUTOMATIC o 7E:NO ONLY O LE o ;-;;;; :701N' LY SELECT O PROGRAM SET • 10.846° 't t." ENiPA 1. When using the stacker, set DIP switch No.2-8 on the operation panel to ON and then turn on the power. Turn the stacker - Brother International BAS-511 | Instruction Manual - English - Page 44
4. OPERATIONS 4-15. Using the stacker MODE • AltUTI LATX CRetRrt C I THREAD BREAKAGE ERGE CY 0 brother BAS -511 ° SEWING ONLY Fit ARV ill IR BOBBIN EMPTY I I ° FEED ONLY ZOO= SELECT PROGRAMMING HERO 4 2.;.• • NO OF HOLES -Ick-Vol,)07,-AU A ENTER 1 • 7YCIPN- DISTANCE ri - Brother International BAS-511 | Instruction Manual - English - Page 45
5711, TROUBLE O _t*tzti. THREAD BREAKAGE 4PWOIL O 0 T.4oNt BOBBIN EMPTY 0 PROGRAMMING ERROR 1:5-NA RESET I 1 • 7V. HOOF HOLES 1 2 3 4 5 6 7 8 9 10 1C.1 ENTER • 7MUN DISTANCE Ze CORRECT /ntit n11. O STACKER TIMING TA)) BOBBIN T. COUNTER r.7 ENTER 31R SELECT brother BAS-511 ;X POWER - Brother International BAS-511 | Instruction Manual - English - Page 46
2-4 A+C* 1 11.11 MM • 7/16 inch Small 55 mm 600 mm ON (15.71 mm) (12.7mm) (45 mm) 655 mm (645 mm) 2 12mm Medium 55 mm 600 mm ON (16 mm 13mm Medium 55 mm 600 mm (17 mm) (16 mm) (45mm) 655 mm ON (645mm) 4 12.7 mm • 1/2 inch Medium 55 mm 600 mm (17.3 mm) (16 mm) (45mm) 655 mm ON - Brother International BAS-511 | Instruction Manual - English - Page 47
below to change gauge parts. 1. Loosen screw 0, and remove needle 0. 2. Remove screw 0, and remove cutter 0. 3. Remove presser foot adjustment screw 0. 4. Manually raise length feed arm ®, and place a block under the arm O. 5. Remove screw ®, and remove material clamp O. (Be careful not to lose - Brother International BAS-511 | Instruction Manual - English - Page 48
4. OPERATIONS 4-18. Changing the clamp (R) installation position 4-18. Changing the clamp (R) installation position A CAUTION • Turn off the power switch before starting any cleaning work, otherwise the machine may operate if the start switch or the foot switch is pressed by mistake, which could - Brother International BAS-511 | Instruction Manual - English - Page 49
switch is on when power is turned on. Turn power off EMERGENCY switch is on when power is turned on. Turn power off Feed motor problem (communication error with motor circuit board) Turn power off Incorrect cutter or gauge size setting Turn power off Stop sensor does not turn on when - Brother International BAS-511 | Instruction Manual - English - Page 50
INSTRUCTION MANUAL BROTHER INDUSTRIES, LTD. NAGOYA,JAPAN Printed in Japan 151-511 S93511-002 1995. 12. H
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BAS
-511
INSTRUCTION
MANUAL
Please
read
this
manual
before
using
the
machine.
Please
keep
this
manual
within
easy
reach
for
quick
reference.
AUTOMATIC
LOCKSTITCH
BUTTON
HOLER