2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition Owners Manual
2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition Manual
2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition manual content summary:
- 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR7FB YXR7FHB YXR7FSPB LIT-11626-25-24 1RB-F8199-10 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 2
EBU00776 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation vehicle, please consult a Yamaha dealer. WARNING Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 4
CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 5
vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. YXR7FB / YXR7FHB / YXR7FSPB OWNER'S MANUAL ©2011 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2011 All rights reserved. Any reprinting or unauthorized use without the written permission - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator lights and warning lights ...4-2 Multi-function meter unit...4-6 Light switch...4-12 Accelerator pedal ...4-14 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 7
reverse driving...6-4 On-Command four-wheel-drive switch and differential gear lock switch ...6-6 Parking ...6-8 Loading ...6-9 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 7 Protective structure - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 8
23 Loose terrain/slippery terrain...7-24 Brush or wooded areas ...7-25 Encountering obstacles...7-25 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 9
beam adjustment ...8-57 Tail/brake light bulb replacement ...8-58 Troubleshooting ...8-60 Troubleshooting charts ...8-61 9 CLEANING AND STORAGE...9-1 A. Cleaning...9-1 B. -5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 6 8 1 3 2 3 4 7 6 5 0 A 9 5 1-1 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 ! 1 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 12
4 5 YXR7FSPB 6 ! WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. YAMAHA 5B4-K7764-00 1-3 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 13
7 8 MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 1-4 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 14
9 0 ü ü ü ü Head to Toe Safety Checklist Head Body Hands Feet Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handholds or steering wheel. On floorboard, ready to brace, and door closed. 5B4-F1558-00 YAMAHA 1-5 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 15
A 1-6 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 16
you are responsible for the safe and proper operation of your Rhino. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating the Rhino. Also use these two chapters and the labels on the vehicle - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 17
Before you operate the Rhino G Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 • This vehicle is designed to carry the driver and one passenger. Never carry - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 18
Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See pages 5-1-5-2 for a list of pre-operation checks. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 19
While using the Rhino G Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure the passenger is seated, belted, and holding onto the handholds. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 20
G Avoid rollovers: • Use care when turning: • Turning the steering wheel too far or too fast can result in a rollover. • Avoid sideways sliding, skidding, or fishtailing, and never do donuts. • Slow down before entering a turn and avoid hard braking in a turn. • When making tight turns from a stop - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 21
G G G • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 22
G G When loaded with cargo or towing a trailer: • Reduce speed, operate in low gear only, and allow more room to stop. • Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines. • Load trailer properly and use extra care when towing or pulling. Do not tow or - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 23
Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 24
Genuine Yamaha Accessories Choosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Rhino. Many companies with no connection to Yamaha manufacture parts - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 25
Aftermarket tires and rims The tires and rims that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to pages 8-43-8-46 for tire - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 26
EVU00080 1- DESCRIPTION 9 E F G H IJ K L M 8 D C 1. Headlights 2. Front shock absorber assembly 3. Brake fluid reservoir 4. Air filter element 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock absorber assembly 11. Cargo bed release levers 12. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 27
P Q RS T U V W The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 Z Y X H 8 9 10 11 12 13 14 26. Light switch 27. Steering wheel 28. Main switch 29. On-Command four-wheel-drive and differential gear lock switches - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 28
EVU00130 1- INSTRUMENT AND CONTROL FUNCTIONS EVU00140 Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power. TIP The helmet/seat belt indicator light comes on and stays on while the key is turned to "ON". TIP OFF OFF O ON - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 29
Parking brake indicator light "P" 7. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. Coolant temperature warning light " " 9. Engine trouble warning light " " DIFF. LOCK 7 8 9 10 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 30
EBU29621 On-Command four-wheel-drive indicator " ", On-Command differential gear lock indicator " " and indicator light "DIFF. LOCK" The On-Command four-wheel-drive indicator " " comes on when the On-Command fourwheel-drive switch is set to the "4WD" position. DIFF. LOCK TIP G G The On-Command - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 31
5B410002 Coolant temperature warning light " " If the coolant temperature reaches a specific level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 32
5B410003 Engine trouble warning light " " This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. When this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-11 for an - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 33
5B410004 Multi-function meter unit G 1 2 G G G an hour meter (which shows the total time the engine has been running) a voltage display (which shows the battery voltage) a fuel meter a self-diagnosis device 8 7 6 1. 3. 5. 6. 7. 3 4 5 Speedometer 2. Fuel meter "H" button 4. "M" button Clock/ - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 34
Odometer and tripmeter modes To reset a tripmeter, select it by pushing the "TRIP/ODO" button, and then hold the "TRIP/ ODO" button for at least three seconds. The tripmeters can be used to estimate the distance that can be traveled with a full tank of fuel. This information enables you to plan - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 35
Clock, hour meter and voltage display modes 1 2 3 4 To set the clock 1. Set the display to the clock. 2. Push the " / " button until the clock starts flashing. 3. Set the hours by pushing the "H" button. 4. Set the minutes by pushing the "M" button. 5. Push the " / " button, and then release it - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 36
Voltage display mode NOTICE If the voltage display indicates "LO" or "HI", there may be trouble with the battery charging circuit or the battery may be faulty. If this occurs, have a Yamaha dealer check or repair the vehicle. This display shows - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 37
Fuel meter 1 2 3 1. Fuel level warning indicator 2. Fuel meter 3. "E" segment TIP This fuel meter is equipped with a self-diagnosis system. If a problem is detected in an electrical circuit, all the display segments and fuel level warning indicator start flashing. If this occurs, have a Yamaha - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 38
warning light " 2. Error code display " This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light comes on or flashes, and the multi-function display indicates an error code. If the multi - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 39
EVU00240 Light switch "OFF/ L / H " NOTICE Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. 1. Light switch " - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 40
EVU01183 On-Command four-wheel-drive and differential gear lock switches G G "4WD" (four-wheel drive): Power is supplied to the rear and front wheels. "LOCK" (four-wheel drive with the differential gear locked): Power is supplied to the rear and front wheels with the differential gear locked. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 41
EVU00260 EVU00270 Accelerator pedal Press the accelerator pedal down to increase engine speed. Spring tension returns the pedal to the rest position when released. Always check that the accelerator pedal returns normally before starting the engine. Brake pedal Press the brake pedal to slow or - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 42
EVU00280 EVU00290 Parking brake lever The parking brake lever is located at the right side of the driver's seat. Setting the parking brake lever will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 43
EVU00300 Fuel tank cap Doors To open a door, pull the latch outward. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. 1. Fuel tank cap To open Remove the fuel tank cap by turning it counterclockwise. 1. Latch 1 2 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 44
EVU00330 Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. 1 To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Make sure the seats are securely - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 45
EVU00340 EVU01191 Seat belts This vehicle is equipped with three-point seat belts for both the operator and the passenger. Always wear the seat belts properly while riding in the vehicle. See pages 7-6-7-9 for more information. Glove compartment NOTICE To protect from damage, do not put metal - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 46
5B410005 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder. Some plastic bottles may not fit into the cup holders depending on their size and shape. 1 2 WARNING G G Never ride with any open or glass containers in the cup holders; otherwise, - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 47
EVU00351 Cargo bed Opening and closing the tailgate WARNING Do not exceed the specified maximum load limits. Heavier cargo could cause loss of control because of improper weight balance. 1. Tailgate 2. Latch (× 2) To open Unhook the latches, and then lower the tailgate. To close Lift the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 48
NOTICE The tailgate is not designed to hold heavy loads when open. The tailgate could collapse if you put heavy cargo or sit on it. Lifting and lowering the cargo bed 1. Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of the vehicle, and then slowly - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 49
5B410006 To lower With hands and fingers clear of pinch points, lower the cargo bed slowly to its original position and be sure it is locked into place. WARNING! Keep hands, body, and other people away from pinch points when lowering bed. Do not hold onto the cage/frame while closing the bed. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 50
The rear wheels need to be removed to adjust the rear shock absorber assemblies. (See pages 8-43-8-46 for wheel removal and installation procedures.) Adjust the spring preload as follows: To increase the spring preload, turn the spring preload adjusting ring in direction a. To decrease the spring - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 51
Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. The spring preload, rebound damping and compression damping forces of the front shock absorber assemblies can be adjusted to suit the operating conditions - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 52
Spring preload 1. Loosen the locknut. 2. Turn the spring preload adjusting nut in direction a to increase the spring preload and thereby harden the suspension, and in direction b to decrease the spring preload and thereby soften the suspension. TIP G G A special wrench can be obtained at a Yamaha - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 53
Spring preload setting: Minimum (soft): Distance A = 62 mm (2.44 in) Standard: Distance A = 67 mm (2.64 in) Maximum (hard): Distance A = 77 mm (3.03 in) 3. Tighten the locknut to the specified torque. Tightening torque: Locknut: 12.5 Nm (1.25 m·kgf, 9.04 ft·lbf) Rebound damping force Turn the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 54
Rebound damping setting: Minimum (soft): 12 click(s) in direction b* Standard: 10 click(s) in direction b* Maximum (hard): 9 click(s) in direction b* * With the adjusting screw fully turned in direction a TIP Make sure that the position indicator mark is aligned with the match mark when the shock - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 55
Compression damping setting: Minimum (soft): 12 click(s) in direction b* Standard: 10 click(s) in direction b* Maximum (hard): 9 click(s) in direction b* * With the adjusting screw fully turned in direction a TIP Make sure that the position indicator mark is aligned with the match mark when the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 56
5UG1B002 WARNING G G Suspension components become hot during operation. Never touch the compression damping force adjusting screw, the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled. Always adjust the shock absorber - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 57
. Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. Spring preload 1. Loosen the locknut. 2. Turn the spring preload adjusting nut in direction a to increase the spring preload and thereby harden the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 58
TIP G G A special wrench can be obtained at a Yamaha dealer to make this adjustment. The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the lower the spring preload; the longer distance A is, the higher the spring preload. With - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 59
Rebound damping force Turn the rebound damping force adjusting screw in direction a to increase the rebound damping force and thereby harden the damping, and in direction b to decrease the rebound damping force and thereby soften the damping. Rebound damping setting: Minimum (soft): 20 click(s) in - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 60
Compression damping force Turn the compression damping force adjusting screw in direction a to increase the compression damping force and thereby harden the damping, and in direction b to decrease the compression damping force and thereby soften the damping. 1 2 3 Compression damping setting: - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 61
TIP Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 62
EVU00370 EVU00380 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for a standard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer. (See pages 6-9-6-11 for precaution information.) Auxiliary DC jack The - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 63
4. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. NOTICE G G G Do not use accessories requiring more than the maximum capacity stated above. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running, the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 64
inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 65
ITEM Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Instruments, lights and switches Wheels and tires Axle boots • Check for leakage. ROUTINE PAGE 5-7, 8-15-8-21 5-7 5-7 5-8 5-8 5-8, 8-55-8-59 5-8-5-10, 8-43-8-46 8-23 1 2 3 4 5 6 7 8 9 10 11 12 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 66
EVU00390 Front and rear brakes Brake pedal Check that there is no free play in the brake pedal. If there is free play, have a Yamaha dealer check the brake system. (See page 8-37.) Check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the brakes are - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 67
WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting in the vehicle. Never refuel while smoking, or while in - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 68
not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. Recommended fuel: Unleaded gasoline only Fuel tank capacity: 30.0 L (7.93 US gal, 6.60 Imp.gal) Portable fuel containers If you carry a portable - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 69
EVU00410 EVU00420 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-10- 8-15.) Coolant Check the coolant level in the coolant reservoir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 70
EVU00430 EVU00450 Final gear oil Make sure the final gear oil is at the specified level. Add oil as necessary. (See pages 8-15- 8-18 for details.) Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W-90 hypoid gear oil may be used for all conditions. TIP GL-4 is a quality and - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 71
damage. Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. 5-8 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 72
EVU00510 Tire pressure Use the tire pressure gauge to check and adjust tire pressures when the tires are cold. Tire pressures must be equal on both sides. WARNING! Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or rollover. Tire pressure - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 73
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-10 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 74
EVU00530 1- OPERATION Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. Engine break-in There - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 75
normally. Starting the engine 1. Turn the key to "ON". 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTICE The coolant temperature warning light and engine trouble warning light should come on, then go off. If a warning light does not go off, see pages 4-4-4-5 for the corresponding warning light circuit - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 76
The engine can be started in any gear if the brake pedal is applied. However, it is recommended to shift into neutral before starting the engine. 4. With your foot off the accelerator pedal, start the engine by turning the key to "START". G TIP For maximum engine life, never accelerate hard when - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 77
your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by moving the drive select lever along the shift guide. Make sure that the drive select lever is completely shifted into position. 2 3 4 5 1. Drive select lever 3. H (High-range) 5. R (Reverse) 2. L (Low-range) 4. N (Neutral - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 78
, and check behind you. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. G When in reverse, the reverse indicator light should be on. Due to the synchronizing mechanism in the engine, the light may not come on until - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 79
5B410009 On-Command four-wheel-drive switch and differential gear lock switch You may notice that the vehicle handles differently in "2WD", "4WD", and "LOCK". For example, you should expect that the vehicle will require more effort to turn in "LOCK". Always stop the vehicle before changing between - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 80
On-Command differential gear lock switch "4WD"/"LOCK" 1. On-Command differential gear lock switch "4WD"/"LOCK" 2. Differential gear lock lever To lock the differential gear in four-wheel drive, stop the vehicle, make sure the OnCommand four-wheel-drive switch is set to "4WD", move the differential - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 81
EVU01210 G Driving before the differential gear is properly engaged or disengaged (e.g., when the indicator and indicator light are flashing) will cause the engine speed to be limited until the differential gear is completely engaged or disengaged. Parking When parking, stop the engine and shift - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 82
EVU00630 Loading Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. Prepare your load or trailer G G G WARNING Improper loading or towing can - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 83
Use the hooks equipped on the cargo bed to tie down loads. Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-35 for more information.) You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 84
. If you need to move an object a short distance use a winch and follow the winch manufacturer's instructions. If you choose to use something other than a winch use extreme caution, follow the manufacturer's instructions for that product, and only attach to the hitch or hitch bracket of the Rhino - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 85
5B410010 1- BASIC GUIDE FOR SAFE USE As a Rhino owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety instructions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 86
Doing things with a Rhino that some people do for thrills in other vehicles (such as sideways sliding, skidding, fishtailing, or donuts) have led to side rollovers. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. As the owner/operator, it is - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 87
Driver requirements G This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 16 The driver must be able to place both feet flat on the floorboard while seated upright with his/her back against the backrest. G Do not drive after using drugs - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 88
Passenger requirements This vehicle is designed for the operator and one passenger. Allowing passengers to ride improperly can lead to serious injury or death. As the operator, you are responsible for your passenger. G Your passenger must be able to place both feet on the floorboard while seated - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 89
1 2 3 The Rhino comes with a variety of features to help reduce the risk of driver and passenger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an accident. If these features are not used properly, they can cause injury. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 90
Protective structure The vehicle cage/frame provides a protective structure that helps limit intrusions by branches or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehicle can - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 91
An unbelted occupant may strike the interior of the vehicle, the protective structure, or other objects in an accident or during operation. You may also fall completely out or be partially ejected from the vehicle, which may lead to being crushed between the ground and the vehicle. Wearing the seat - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 92
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more easily adjust its location up or down along the length of the belt. 1 2 3 1. Buckle 3. Release button 2. Latch plate 3. Push the latch - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 93
6. Check if the seat belt shoulder position suits the size of the driver and passenger. To lower the belt, insert the belt into the seat belt height adjuster slot as shown. To raise the belt, remove the belt from the height adjuster slot. 1 2 Doors The doors are designed to reduce the likelihood - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 94
Passenger handholds Handholds are provided to grip during operation to maintain proper position and balance. Holding onto the handholds helps to reduce the likelihood that the passenger puts a hand outside the vehicle if the vehicle begins to tip. There are two handholds on the protective structure - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 95
Seat and hip restraints The seat and hip restraints are designed to help keep you in the vehicle. Do not hold onto hip restraint when the vehicle is moving. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover. Floorboard The floorboard allows - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 96
Steering wheel Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs inside the rim. Keep your palms on the outside of the steering wheel. Similar to other offroad vehicles, if the Rhino hits a deep rut or large obstacle, the steering wheel could briefly jerk in one - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 97
LEARNING TO OPERATE YOUR VEHICLE Personal protective equipment 1 2 3 4 5 6 Both driver and passenger should wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the- - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 98
Wear eye protection when operating or riding the vehicle to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. Practice for new Rhino users You should become - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 99
Getting ready to ride Perform the Pre-Operation Checks on pages 5-1-5-10. Follow the instructions starting on pages 6-2-6-3 to start the engine. Turning Use care in turns - turning the steering wheel too far or too fast can result in loss - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 100
If you think or feel that the vehicle may tip or roll, keep your body completely inside the protective structure of the vehicle: G Brace yourself by pressing your feet firmly on the floorboards and keep a firm grip on the steering wheel or handholds. G Do not put your hands or feet outside of the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 101
Braking When slowing down or stopping, take your foot off the accelerator pedal and press the brake pedal smoothly. Improper use of the brakes can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident. Braking ability is affected by type of - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 102
of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions: 1. Bring the vehicle to a stop by applying the brake pedal. 2. Put the vehicle in "LOCK". 3. Turn the key to "OFF". 7-18 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 103
4. With the brake pedal applied, set the parking brake. 5. Block the front and rear wheels with rocks or other objects. Loading The total weight of operator, passenger, accessories, cargo, trailer tongue weight, and the vehicle itself must not exceed 907 kg (2000 lb). Vehicle loading can affect - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 104
Hills Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 105
Uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Drive straight up hills, and avoid crossing the side of a hill, which increases your risk of rollover. Practice first on gentle slopes before attempting steeper hills. Always check the terrain carefully - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 106
Downhill Check the terrain carefully before going downhill. When possible, choose a path that lets you drive your vehicle straight downhill. Choose your path carefully and drive slowly enough to be able to react to obstacles that you encounter. For more traction and control, before going down - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 107
Rough terrain Operation over rough terrain should be done with caution. G Look for and avoid obstacles that could cause damage to the vehicle or could lead to a rollover or accident. G Do not drive in a way that will get the Rhino airborne, as injury, loss of control, and damage to the vehicle could - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 108
NOTICE After driving your vehicle in water, be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case and air duct, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug. Wash the vehicle in fresh water if - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 109
Brush or wooded areas When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident. Watch for brush that might enter the vehicle as you pass and strike you or the passenger. Never hold - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 110
has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. G Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-8 for more information about carbon monoxide - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 111
space beside the battery. 1 2 1 2 3 4 5 6 1. Owner's tool kit 2. Tire pressure gauge 7 8 9 10 11 12 13 14 1. Owner's manual The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 112
If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. 8-3 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 113
EVU01640 Periodic maintenance chart for the emission control system G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 114
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1200 (750) 75 6 2400 (1500) 150 EVERY 6 12 2400 4800 (1500) (3000) 150 300 ITEM ROUTINE Cooling system* Air filter element Engine oil Engine oil filter cartridge Final gear oil - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 115
fasteners. Correct if necessary. TIP G Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full throttle. G Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 116
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Hood latch (× 2) 8-7 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 117
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the rear of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. NOTICE G G Make sure that all cables and - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 118
5B410011 Console To remove 1. Remove the seats. (See page 4-17 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console forward and upward (the drive select lever boot will come loose). To ease removal of the console, shift the drive select lever - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 119
5B410012 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter cartridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Park the vehicle on a level surface. 2. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 120
5. Insert the dipstick completely into the oil filler hole, and then remove it again to check the oil level. TIP The engine oil should be between the minimum and maximum level marks. 7. Insert the dipstick completely into the oil filler hole. 8. Reinstall the console. 1 2 1. Maximum level mark 2. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 121
To change the engine oil (with or without oil filter cartridge replacement) 1. Park the vehicle on a level surface. 2. Remove the console. (See page 8-9 for console removal and installation procedures.) 3. Start the engine, warm it up for several minutes, and then turn it off. 4. Place an oil pan - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 122
7. Remove the oil filter cartridge with an oil filter wrench. Make sure that the O-ring is removed together with the oil filter cartridge. If the O-ring remains attached to the crankcase, oil leakage may occur. TIP An oil filter wrench is available from a Yamaha dealer. TIP Make sure that the O- - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 123
1 12. Refill with the specified amount of recommended engine oil, and then insert the dipstick completely into the oil filler hole. Recommended engine oil: See page 10-1. Oil quantity: Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt) With oil filter cartridge replacement: - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 124
5B410013 NOTICE G Final gear oil Checking the final gear oil level 1. Park the vehicle on a level surface. 2. Remove the final gear oil filler bolt and its O-ring, and then check the oil level in the final gear case. The oil level should be at the brim of the filler hole. G In order to prevent - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 125
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise it to the correct level. NOTICE: Be sure no foreign material enters the final gear case. 4. Reinstall the oil filler bolt and its new O-ring, and then tighten the bolt to the specified torque. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 126
3. Place an oil pan under the final gear case to collect the used oil. 4. Remove the final gear oil filler bolt and its O-ring, the final gear oil drain bolt and its gasket to drain the oil. 6. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE: Be sure no foreign - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 127
5B410014 9. Install the final gear case guard by installing the bolts and the collars, and then tightening the bolts to the specified torque. Tightening torque: Final gear case guard bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Differential gear oil Checking the differential gear oil level 1. Park the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 128
Changing the differential gear oil 1. Park the vehicle on a level surface. 2. Remove the differential gear case guard by removing the bolts and the collars. 21 3 4 1. Differential gear oil filler bolt 2. Gasket 3. Differential gear oil 4. Correct oil level 2 4. Check the gasket for damage, and - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 129
6. Refill the differential gear case with the recommended oil. NOTICE: Be sure no foreign material enters the differential gear case. 2 1 1. Differential gear oil drain bolt 2. Gasket Recommended oil: SAE 80 API GL-4 Hypoid gear oil Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt) 7. Check the oil - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 130
5B410015 10. Install the differential gear case guard by installing the bolts and the collars, and then tightening the bolts to the specified torque. Tightening torque: Differential gear case guard bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Coolant The coolant level should be checked before each ride. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 131
distilled water only. However, if distilled water is not available, soft water may be used for refilling. If your vehicle overheats, see page 8-62 for instructions. 8-22 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 132
EVU00740 Axle boots Check the axle boots for holes or tears. If any damage is found, have them replaced by a Yamaha dealer. 1 1 1. Rear axle boot (× 2 each side) 1. Front axle boot (× 2 each side) 8-23 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 133
EVU00750 Spark plug inspection Removal 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Remove the spark plug cap. 1 1. Spark plug wrench 1 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-24 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 134
Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-tolight tan for a vehicle that is being ridden normally. You - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 135
5B410016 Installation 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2. Install the spark plug and tighten it to the specified torque. If a torque wrench is not available when you are installing the spark plug, a good - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 136
1 1. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the air intake duct shroud by removing the quick fastener screws. 1 2 1. Air duct check hose 1. Quick fastener screw (× 2) 2. Air intake duct shroud 8-27 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 137
3. Remove the air filter case cover by unhooking the holders. 4. Remove the air filter element. 2 1 1 1 1. Air filter element 1. Air filter case cover holder (× 5) 2. Air filter case cover 8-28 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 138
5. Remove the sponge material from the air filter frame. 1 2 1. Air filter frame 2. Sponge material 6. Wash the sponge material gently but thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air filter element can cause a fire or explosion, which - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 139
8. Wash the sponge material in warm soapy water to remove remaining solvent, then rinse thoroughly with plain warm water. 9. Squeeze excess water out of the sponge material. NOTICE: Do not twist the sponge material when squeezing it. 10. Allow the sponge material to dry thoroughly. Inspect the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 140
2P512001 The air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas. Each time air filter element maintenance is performed, check the air inlet to the air filter case for obstructions. Check the air - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 141
5B410017 EVU00780 V-belt cooling duct check hose The V-belt cooling duct check hose is located under the cargo bed. If dust or water collects in the V-belt cooling duct check hose, remove the hose and clean it. 1 V-belt case drain plug The V-belt case drain plug is located under the driver seat. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 142
5B410018 Cleaning the spark arrester WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the engine is stopped and the exhaust system is cool before cleaning the spark arrester. Do not start the engine while cleaning the exhaust system. 1. Remove the tailpipe bolts. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 143
. This adjustment however, should be left to a professional Yamaha service technician. Brakes Replacement of brake components requires professional knowledge. Brake service should be performed by a Yamaha dealer. WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 144
5B410020 The wheels need to be removed to check the brake pads. (See pages 8-43-8-46 for wheel removal and installation procedures.) 1 Checking the parking brake pads Each brake pad is provided with two wear indicator grooves, which allow you to check the brake pad wear without having to - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 145
EVU00850 Checking the brake fluid level The brake fluid reservoir is located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid level with the top of the reservoir level. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 146
a Yamaha dealer check the brake system if necessary. Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 147
EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear "L". 2. Remove the seats. (See page 4-17 for seat removal and installation procedures.) 3. Remove the console. (See page - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 148
EVU00880 1 b a 3 2 1. Rubber cover 2. Locknut 3. Adjusting nut 8. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play. 9. Tighten the locknut, and then slide the rubber cover to its original. 10. Reinstall the console. 11. Reinstall the seats - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 149
EVU00890 Cable inspection and lubrication WARNING 1 a 2 b Damaged cables could restrict operation, which may cause an accident or injury. Inspect control cables frequently and replace damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables can also - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 150
EVU00900 5B410021 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease Rear knuckle upper and lower pivot lubrication (left and right) 1. Remove the lower arm protector by removing the bolts. 1 2 1. Bolt (× 3) 2. Lower arm - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 151
2. Lubricate the knuckle upper and lower pivots with a grease gun. 3. Install the lower arm protector by installing the bolts and tightening them to the specified torque. Tightening torque: Lower arm protector bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Recommended lubricant: Lithium-soap-based grease 8- - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 152
EVU00920 EVU00930 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Wheel - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 153
Tire replacement Always use the same size and type of tires recommended in this owner's manual. The tires that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 154
EVU00940 Wheel installation 1. Install the wheel and the nuts. G The arrow mark on the tire must point toward the rotating direction of the wheel. G Tapered nuts are used for both the front and rear wheels. Install the nuts with their tapered side towards the wheel. 2. Lower the vehicle so that the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 155
EVU00950 Wheel nut torque: Front: 55 Nm (5.5 m·kgf, 40 ft·lbf) Rear: 55 Nm (5.5 m·kgf, 40 ft·lbf) Battery The battery is located under the hood. (See pages 8-7-8-8 for hood opening and dosing procedures.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 156
WARNING Avoid battery contact with skin, eyes, or clothing. Shield eyes when working near batteries. Keep out of reach of children. You could be poisoned or severely burned by the sulfuric acid in battery electrolyte. In case of accidental contact with battery electrolyte: EXTERNAL: Flush with water - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 157
2 1 2 1 3 1. Quick fastener screw (× 2) 2. Battery compartment cover 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery band 5. Unhook the battery band. 6. Disconnect the negative battery lead first, then the positive battery lead by removing their bolt. NOTICE: When - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 158
To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. NOTICE Always keep the battery charged. Storing a - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 159
To install the battery TIP Be sure the battery is fully charged. 1. Place the battery in its compartment. 2. Connect the positive battery lead first, then the negative battery lead by installing their bolt. NOTICE: When installing the battery, the main switch must be off, and the positive lead must - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 160
5B410022 Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. WARNING To avoid battery explosion and/or serious damage to the electrical system: G Do not connect the negative lead of the jumper cable to the negative terminal of the battery. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 161
1 1 1. Jumper cable positive lead 1. Jumper cable negative lead 6. Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal surface of the crankcase to be started. 7. Start the engine. (Refer to " - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 162
5B410023 Fuse replacement The main fuse, the fuel injection system fuse, and the fuse box are located under the hood. If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off the electrical circuit in question. 2 1 NOTICE To prevent accidental short-circuiting, turn off - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 163
1 2 3 4 567 8 @ 9 0 A 1. Fuel injection system spare fuse 2. Fuel injection system fuse 3. Main fuse 4. Headlight fuse "HEAD" 5. Signaling system fuse "SIGNAL" 6. Auxiliary DC jack fuse "TERMINAL" 7. Four-wheel-drive motor fuse "DIFF" 8. Ignition fuse "IGNITION" 9. Backup fuse "BACK UP" (for - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 164
EVU01670 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the cover at the rear of the headlight by pulling it off. 3. Remove the headlight bulb holder cover by pulling it off. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 165
4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 5. Wait for the headlight bulb to cool before touching or removing it. Remove the bulb by pulling it out. 6. Insert a new headlight bulb into the bulb holder. NOTICE: Do not touch the glass part of the headlight - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 166
EVU00990 Headlight beam adjustment NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the headlight beam adjusting screw in direction a. To lower the beam, turn the headlight beam adjusting screw in direction b. 1. Do not touch the glass part of the bulb. - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 167
EVU01000 Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: 1. Remove the quick fastener screws, nuts and bolts from panel A (if replacing the left tail/brake light bulb) or panel B (if replacing the right tail/brake light bulb). 1. Panel B 1. Panel A - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 168
2. Lift the cargo bed up. (See pages 4-21- 4-22 for cargo bed lifting and lowering procedures.) 3. Remove the panel (panel A or B). 4. Remove the tail/brake light bulb holder (together with the bulb) by turning it counterclockwise. 7. Reinstall the bulb holder (together with the bulb) by turning it - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 169
trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting , but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills. WARNING When checking the - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 170
5B410024 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Check the compression. No fuel. Supply fuel. Restart - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 171
Engine overheating Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. Place a thick rag over the cap and remove the cap slowly to allow any remaining pressure - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 172
EVU01030 1- CLEANING AND STORAGE A. Cleaning Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 173
5B410025 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-to-get-at places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean chamois towel - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 174
2. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 3. Lubricate all control cables. 4. Block up the frame to - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 175
EBU25960 1- SPECIFICATIONS Bore × stroke: 102.0 × 84.0 mm (4.02 × 3.31 in) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Dimensions: Overall length: 2885 mm (113.6 in) Overall width: 1438 mm (56.6 in) Overall height: YXR7FSPB 1901 mm (74.8 in) YXR7FHB - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 176
Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity: Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt) With oil filter - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 177
Caster angle: 5.0 ° Trail: 26.0 mm (1.02 in) Front tire: Type: Tubeless Size: 25 × 8-12NHS Manufacturer/model: MAXXIS/M951Y Minimum: Front: 63.0 kPa (0.630 kgf/cm², 9 psi) Rear: 91.0 kPa (0.910 kgf/cm², 13 psi) Front wheel: Wheel type: YXR7FSPB Cast wheel YXR7FHB Panel wheel YXR7FB Panel wheel - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 178
30 W × 2 Tail/brake light: 12 V, 5.0/21.0 W × 2 Neutral indicator light: LED Reverse indicator light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Parking brake indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 179
Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 25.0 A 10-5 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 180
1- CONSUMER INFORMATION 1. KEY IDENTIFICATION NUMBER: ACA-02E EVU00090 Identification number records Record the key identification number, vehicle identification number, and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 181
EVU00100 EVU00110 Key identification number The key identification number is stamped on the key, as shown in the following illustration. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped into the frame. 1 2 3 4 5 6 7 8 9 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 182
EVU00121 Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. Vehicle Emission Control Information label The Vehicle Emission Control - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 183
EVU01060 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 184
) 14400 (9000) 16800 (10500) 19200 (12000) 21600 (13500) 24000 (15000) hours 20 75 150 300 450 600 750 900 1050 1200 1350 1500 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 11-5 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 185
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side × Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 186
no extra cost. TRIP gives you up to $250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 187
11-8 - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 188
- 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 189
Yamaha engineering teams that know your Yamaha from the inside out. Genuine Yamaha Service Manuals - Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them directly through - 2012 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 190
PRINTED IN USA 2011.07-0.9×1 CR (E)
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OWNER’S MANUAL
1RB-F8199-10
LIT-11626-25-24
YXR7FB
YXR7FHB
YXR7FSPB
READ THIS MANUAL CAREFULLY!
It contains important safety information.