2009 Yamaha Motorsports Rhino 450 Auto. 4x4 Owners Manual
2009 Yamaha Motorsports Rhino 450 Auto. 4x4 Manual
2009 Yamaha Motorsports Rhino 450 Auto. 4x4 manual content summary:
- 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR45FY LIT-11626-22-15 2P5-F8199-13 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 2
EBU00776 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation vehicle, please consult a Yamaha dealer. WARNING Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 4
CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 5
are prohibited. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. YXR45FY OWNER'S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2008 All rights reserved. Any reprinting or unauthorized use without the written permission - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Switches ...4-5 Accelerator pedal ...4-7 Brake pedal ...4-8 Parking brake lever ...4-8 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 7
driving...6-6 On-Command four-wheel-drive switch and differential gear lock switch ...6-8 Parking ...6-10 Loading ...6-10 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-2 Passenger requirements...7-3 Occupant protection system ...7-4 Protective structure ...7-5 Seat - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 8
22 Loose terrain/slippery terrain...7-23 Brush or wooded areas ...7-23 Encountering obstacles...7-24 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 9
beam adjustment ...8-55 Tail/brake light bulb replacement ...8-55 Troubleshooting ...8-57 Troubleshooting charts ...8-59 9 CLEANING AND STORAGE...9-1 A. Cleaning...9-1 11-5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 11 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 5 6 1 3 2 3 4 7 8 5 1-1 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 ! 1 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 12
4 5 ! WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. YAMAHA 5B4-K7764-00 1-3 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 13
with cargo or towing a trailer: Reduce speed and allow more room to stop. Turn gradually and go slowly. Avoid hills and rough terrain. Read Owners Manual before loading, towing, or pulling objects. MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 YAMAHA 5B4-F4897-00 1-4 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 14
8 9 ü ü ü ü Head to Toe Safety Checklist Head Body Hands Feet Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handholds or steering wheel. On floorboard, ready to brace, and door closed. 5B4-F1558-00 YAMAHA 1-5 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 15
0 1-6 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 16
you are responsible for the safe and proper operation of your Rhino. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating the Rhino. Also use these two chapters and the labels on the vehicle - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 17
Before you operate the Rhino G Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 • This vehicle is designed to carry the driver and one passenger. Never carry - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 18
Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See pages 5-1-5-2 for a list of pre-operation checks. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 19
While using the Rhino G Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure passenger is seated, belted, and holding onto the handholds. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 20
G Avoid rollovers: • Use care when turning: • Turning the steering wheel too far or too fast can result in a rollover. • Avoid sideways sliding, skidding, or fishtailing, and never do donuts. • Slow down before entering a turn and avoid hard braking in a turn. • When making tight turns from a stop - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 21
G G G • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 22
G G When loaded with cargo or towing a trailer: • Reduce speed, operate in low gear only, and allow more room to stop. • Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines. • Load trailer properly and use extra care when towing or pulling. Do not tow or - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 23
Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 24
Genuine Yamaha Accessories Choosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Rhino. Many companies with no connection to Yamaha manufacture parts - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 25
Aftermarket tires and rims The tires and rims that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to pages 8-42-8-44 for tire - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 26
EVU00080 1- DESCRIPTION E F G H IJ K L M D C 1. Headlights 2. Front shock absorber assembly spring preload adjusting ring 3. Brake fluid reservoir 4. Air filter elements (engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 27
P Q R ST U V W X The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 [ Z Y H 8 9 10 11 12 13 14 26. Light switch 27. Steering wheel 28. Starter (choke) 29. Main switch 30. On-Command four-wheel-drive and differential - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 28
EVU00130 1- INSTRUMENT AND CONTROL FUNCTIONS EVU00140 Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the helmet/seat belt indicator light comes on. TIP The headlights and taillights come on when the light switch - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 29
EVU00210 Indicator and warning lights Parking brake indicator light "P" This indicator light comes on when the parking brake is applied. EVU00161 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. 2. 3. 4. 5. 6. Parking brake indicator light "P" Reverse indicator light "R" Neutral indicator light "N" On- - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 30
EVU00181 On-Command four-wheel-drive indicator light " " This indicator light comes on when the On-Command four-wheel-drive switch is in the "4WD" position. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. On-Command - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 31
Coolant temperature warning light checking method Turn the main switch to "ON". Coolant temperature warning light does not come on. Turn the main switch to "START" with the transmission in the neutral position. Coolant temperature warning light comes on. Coolant temperature warning light comes on - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 32
EVU00230 Helmet/Seat belt indicator light " / " Switches EVU00240 Light switch "OFF/ L / H " 1. Helmet/Seat belt indicator light " / " 1. Light switch "OFF/ / L The indicator light comes on when the key is turned to "ON" to remind the occupants to always wear a helmet and to fasten - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 33
EVU01183 NOTICE Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. On-Command four-wheel-drive and differential gear - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 34
EVU00260 G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels with the differential gear locked. Unlike the 4WD mode, all wheels turn at the same speed - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 35
EVU00270 EVU00280 Brake pedal Press the brake pedal to slow or stop the vehicle. Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 36
EVU00290 EVU00300 Drive select lever The drive select lever is used to shift the vehicle into the low, high, neutral, and reverse positions. (Refer to pages 6-6-6-7 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 37
EVU00320 Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window. If the fuel level is low, refuel as soon as possible. Starter (choke) " " Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 38
EVU00330 Doors To open a door, simply pull the latch outward. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 39
EVU00340 To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Make sure the seats are securely latched. WARNING! A loose seat could cause the operator to lose control, or cause the operator or passenger to fall. Seat belts - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 40
EVU01191 EVU00351 Glove compartment Cargo bed NOTICE To protect from damage, do not put metal products, like tools or sharply edged products, directly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 41
Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (× 2) 1. Cargo bed release lever To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. To lift Push down the cargo bed - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 42
EVU00360 To lower With hands and fingers clear of pinch points, lower the cargo bed slowly to its original position and be sure it is locked into place. WARNING! Keep hands, body, and other people away from pinch points when lowering bed. Do not hold onto the cage/frame while closing the bed. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 43
Adjust the spring preload as follows: To increase the spring preload, turn the adjusting ring in direction a. To decrease the spring preload, turn the adjusting ring in direction b. TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment. Standard position: B A- Minimum ( - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 44
EVU00370 EVU00380 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for a standard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer. (See pages 6-10-6-13 for precaution information.) Auxiliary DC jack The - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 45
NOTICE G G 1. Auxiliary DC jack G Maximum rated capacity for the auxiliary DC jack: DC 12 V, 10 A (120 W) 4. When the auxiliary DC jack is not being used, cover it with the cap. Do not use accessories requiring more than the maximum capacity stated above. This may overload the circuit and cause - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 46
inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 47
ITEM Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots • Check for leakage. ROUTINE PAGE 5-7, 8-15-8-18 5-8 5-8 5-8 5-8 5-9, 8-52-8-57 5-9-5-11, 8-42-8-44 8-20-8-21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 • - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 48
EVU00390 Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha dealer adjust it. (See page 8-37.) Check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the brakes are - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 49
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that driver and passenger are outside the vehicle. Never refuel while smoking, or while - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 50
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. Recommended fuel: Unleaded gasoline only Fuel tank capacity: 30.0 L (7.93 US gal, 6.60 Imp.gal) Portable gas containers If you carry a portable - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 51
EVU00410 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-10- 8-14.) 1 NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 52
EVU00420 EVU00430 Coolant Check the coolant level in the coolant reservoir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 53
. EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. 5-8 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 54
EVU00480 EVU00500 Lights Check the headlights, tail/brake lights, and helmet/seat belt indicator light to make sure they are in working condition. Repair as necessary for proper operation. EVU00490 Tires Check tire pressure regularly to make sure it is at the recommended specifications. Also - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 55
Set tire pressures to the following specifications: ACE-02E Recommended pressure Front 70 kPa (0.70 kgf/cm2, 10 psi) 98 kPa (0.98 kgf/cm2, 14 psi) Minimum 63 kPa (0.63 kgf/cm2, 9 psi) 91 kPa (0.91 kgf/cm2, 13 psi) Maximum 77 kPa (0.77 kgf/cm2, 11 psi) 105 kPa (1.05 kgf/cm2, 15 psi) 1. Tire - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 56
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-11 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 57
EVU00530 1- OPERATION Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. Engine break-in There - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 58
EVU00540 Each full-throttle acceleration sequence should be followed with a substantial rest period for the engine, by cruising at lower r/min so the engine can rid itself of the temporary build-up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer. 0-10 hours: Avoid - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 59
3. Use the starter (choke) in reference to the figure: Position 1: Cold engine start - ambient temperature below 5 °C (40 °F). Position 2: Cold engine start - ambient temperature at 0 °C (30 °F)-30 °C (90 °F) and warming up position. Position 3: Cold engine start - ambient temperature above 25 °C ( - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 60
If the engine fails to start, release the key, and then try starting it again. Wait a few seconds before the next attempt. Each attempt should be as short as possible, to preserve battery energy. NOTICE: Do not crank the engine more than 5 seconds on each attempt, or starter damage could occur. Wait - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 61
EVU00561 6. With the vehicle still in neutral, continue warming up the engine until it idles smoothly, and return the starter (choke) to position 3 before riding. Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. EVU00550 Warming up To get maximum - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 62
the vehicle. Take your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by moving the drive select lever along the shift guide. Make sure that the drive select lever is completely shifted into position. 1. Drive select lever 3. Release the brake pedal and press the accelerator - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 63
and check behind you. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. G When in reverse, the reverse indicator light should be on. Due to the synchronizing mechanism in the engine, the light may not come on until - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 64
EVU01183 On-Command four-wheel-drive switch and differential gear lock switch You may notice that the vehicle handles differently in 2WD, 4WD, and 4WD-LOCK ("DIFF. LOCK"). For example, you should expect that the vehicle will require more effort to turn in 4WD-LOCK ("DIFF. LOCK"). Always stop the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 65
On-Command differential gear lock switch "4WD"/"LOCK" 1. On-Command differential gear lock switch "4WD"/"LOCK" 2. Differential gear lock lever To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command fourwheel-drive switch is set to "4WD", move the differential gear lock - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 66
7-17 for more information on parking and parking on a slope. Loading Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. Prepare your load or trailer WARNING Improper loading or - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 67
G G G Do not exceed the maximum tongue weight. Make sure the load does not interfere with your control or ability to see where you are going. Tie down cargo in the trailer securely. Make sure cargo in the trailer cannot move around. A shifting load can cause an accident. Use the hooks equipped on - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 68
MAXIMUM LOADING LIMIT G Vehicle loading limit (total weight of cargo, operator, passenger and accessories and tongue weight): 398 kg (877 lb) G Cargo bed: 181 kg (400 lb) G Trailer hitch: Pulling load (total weight of trailer and cargo): 550 kg (1,212 lb) Tongue weight (vertical weight on trailer - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 69
. If you need to move an object a short distance use a winch and follow the winch manufacturer's instructions. If you choose to use something other than a winch use extreme caution, follow the manufacturer's instructions for that product, and only attach to the hitch or hitch bracket of the Rhino - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 70
1- BASIC GUIDE FOR SAFE USE As a Rhino owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety instructions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 71
Doing things with a Rhino that some people do for thrills in other vehicles (such as sideways sliding, skidding, fishtailing, or donuts) have led to side rollovers. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. As the owner/operator, it is - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 72
Parents: Many states have implemented new motor vehicle licensing requirements for young drivers. These requirements are in response to the disproportionately high rate of crashes involving youthful drivers. As with automobiles, to promote safe driving behaviors, you should supervise drivers and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 73
Occupant protection system 1 2 2 3 1 1. Passenger handhold 1. Passenger handhold 3. Door 2. Seat belt 1 1. Door 7-4 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 74
WARNING Do not make changes to the occupant protection system. If you install aftermarket products or have your vehicle modified, you may put yourself and others at greater risk of serious injury or death. You are responsible for any such changes to the vehicle. The Rhino comes with a variety of - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 75
Seat belts Seat belts should be worn by both driver and passenger. Driver must be sure that the passenger is belted before driving. G Be sure the seat belt is not twisted, is close-fitting across the hips and chest, and is latched securely. G Do not wear the lap belt across the abdomen or stomach. G - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 76
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more easily adjust its location up or down along the length of the belt. 3. Push the latch plate into the buckle until it clicks. Pull up on the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 77
4. Put the lap portion of the belt low on your hips. Pull up on the shoulder part so the belt is snug across your hips. 5. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 78
Passenger handholds Handholds are provided to grip during operation to maintain proper position and balance. Holding onto the handholds helps to reduce the likelihood that the passenger puts a hand outside the vehicle if the vehicle begins to tip. There are two handholds on the protective structure - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 79
Seat and hip restraints The seat and hip restraints are designed to help keep you in the vehicle. Do not hold onto hip restraint bar when the vehicle is moving. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover. Floorboard The floorboard - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 80
Steering wheel Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs inside the rim. Keep your palms on the outside of the steering wheel. Similar to other offroad vehicles, if the Rhino hits a deep rut or large obstacle, the steering wheel could briefly jerk in one - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 81
LEARNING TO OPERATE YOUR VEHICLE Personal protective equipment 1 2 3 4 5 6 Both driver and passenger should wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the- - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 82
Wear eye protection when operating or riding the vehicle to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. Practice for new Rhino users You should become - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 83
Getting ready to ride Perform the Pre-Operation Checks on pages 5-1-5-11. Follow the instructions starting on page 6-2 to start the engine. Once it has warmed up and you have turned the choke off, you are ready to begin driving - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 84
If you think or feel that the vehicle may tip or roll, keep your body completely inside the protective structure of the vehicle: G Brace yourself by pressing your feet firmly on the floorboards and keep a firm grip on the steering wheel or handholds. G Do not put your hands or feet outside of the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 85
Braking When slowing down or stopping, take your foot off the accelerator pedal and press the brake pedal smoothly. Improper use of the brakes can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident. Braking ability is affected by type of - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 86
of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions: 1. Bring the vehicle to a stop by applying the brakes. 2. Put the vehicle in 4WD Diff. Lock. 3. Turn the engine off. 7-17 4. With the brake pedal - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 87
Operation on different surfaces and terrains Go slowly and proceed with caution when operating on an unfamiliar surface or terrain. This vehicle may handle differently in certain types of terrains or on certain surfaces. You may come upon hidden rocks, bumps, or holes without enough time to react. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 88
Hills Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 89
Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side - there could be another person, an obstacle, or a sharp drop-off. If you start to lose traction or momentum when climbing, and decide you will be unable to continue, use the brakes to stop. Do not - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 90
If you are sliding or skidding, try to steer in the direction the vehicle is sliding, to regain control. For example, if you feel the back of the vehicle start to slide to your right, steer to the right. If you must turn on the hill to avoid an obstacle, do so slowly and carefully. If the vehicle - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 91
Water If you must cross shallow, slow-moving water up to the depth of the vehicle's floorboards, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 33 cm (13 in) or fast-flowing - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 92
Loose terrain/slippery terrain When driving on slippery terrain, including wet, muddy, or icy conditions, as well as loose gravel, be aware that you could begin skidding or sliding. To avoid loss of control, slow down and put the Rhino in 4WD before driving on a slippery surface and plan your path - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 93
Encountering obstacles If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and exit side. If you believe you can continue safely, choose - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 94
has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. G Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-8 for more information about carbon monoxide - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 95
in the space beside the battery. 1 2 3 4 5 6 1. Owner's tool kit 2. Tire pressure gauge 7 8 9 10 11 12 13 14 1. Owner's manual The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 96
If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. 8-3 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 97
EVU01640 Periodic maintenance chart for the emission control system G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 98
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 99
ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Drive shaft universal joint* Engine mount* Front and rear axle boots* Stabilizer bushings* Fittings and fasteners* Lubricate - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 100
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-7 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 101
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the rear of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. NOTICE G G Make sure that all cables and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 102
EVU00691 Console To remove 1. Remove the seats. (See pages 4-11- 4-12 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose). To install 1. Place the console in its original position. 2. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 103
EVU00701 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter cartridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Park the vehicle on a level surface. 2. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 104
7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Reinstall the console. To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Start the engine, - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 105
Skip steps 5-7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. An oil filter wrench is available from a Yamaha dealer. 6. Apply a light coat of clean engine oil to the O-ring of the new oil filter cartridge. Make sure the O-ring is - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 106
9. Add the specified amount of recommended engine oil, and then reinstall the engine oil filler cap and tighten it. NOTICE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. Recommended engine oil: See page 10-2. Oil quantity: Without oil filter - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 107
NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel specification of "CD" or oils of a higher quality than specified. In addition, do not use oils labeled "ENERGY CONSERVING II" - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 108
EVU00710 Final gear oil Checking the final gear oil level 1. Park the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. The oil level should be at the brim of the filler hole. 3. If the oil is below the brim of the filler hole, add - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 109
Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 5. Add the recommended final gear oil up to the brim of the filler hole. NOTICE: Be sure no - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 110
EVU00721 Differential gear oil Checking the differential gear oil level 1. Park the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type to - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 111
Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.34 US qt, 0.28 Imp.qt) 6. Reinstall the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 7. Check for oil leakage - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 112
EVU00732 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Park the vehicle on a level surface. 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 113
distilled water only. However, if distilled water is not available, soft water may be used for refilling. If your vehicle overheats, see page 8-60 for instructions. 1. Front axle boot (× 2 each side) 8-20 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 114
EVU00750 Spark plug inspection Removal 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Remove the spark plug cap. 1. Rear axle boot (× 2 each side) 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-21 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 115
1. Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-tolight tan for a vehicle that is - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 116
Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification. Spark plug gap: 0.6-0.7 mm (0.024-0.028 in) 3. Install the spark plug and tighten it to the specified torque. If a torque wrench is not available when you are installing the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 117
EVU00763 Cleaning the air filter elements Cleaning the intake duct air filter element 1. Remove the air intake duct grill by removing the quick fastener screws. 2. Remove the air filter element from the air intake duct grill by pulling it out as shown. 1. Air filter element 2. Air intake duct - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 118
5. Reinstall the air filter element into the air intake duct grill. 6. Reinstall the air intake duct grill by installing the quick fastener screws. Cleaning the engine air filter element There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 119
3. Remove the air filter case cover by unhooking the holders. 4. Remove the air filter element. 1. Air filter element 1. Air filter case cover holder (× 5) 2. Air filter case cover 8-26 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 120
5. Remove the sponge material from the air filter frame. 6. Wash the sponge material gently but thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air filter element can cause a fire or explosion, which could lead to serious injury. 7. Squeeze the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 121
8. Wash the sponge material in warm soapy water to remove remaining solvent, then rinse thoroughly with plain warm water. 9. Squeeze excess water out of the sponge material. NOTICE: Do not twist the sponge material when squeezing it. 10. Allow the sponge material to dry thoroughly. Inspect the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 122
2P512001 EVU00770 Drive select lever box check hose The drive select lever box check hose is located under the console. (See page 8-9 for console removal and installation procedures.) If dust or water collects in the drive select lever box check hose, remove the hose and clean it. V-belt cooling - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 123
EVU00780 1 1. V-belt cooling duct check hose V-belt case drain plug The V-belt case drain plug is located under the driver seat. (See pages 4-11-4-12 for seat removal and installation procedures.) After riding in water deep enough to allow water to enter the V-belt case, remove the drain plug to - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 124
EVU00792 Cleaning the spark arrester WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the engine is stopped and the exhaust system is cool before cleaning spark arrester. Do not start the engine while cleaning the exhaust system. 1. Remove the bolts. 2. Remove - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 125
EVU00800 Tightening torque: Tailpipe bolt: 9.5 Nm (0.95 m·kgf, 6.9 ft·lbf) Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 126
fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 127
need to be removed to check the brake pads. (See pages 8-42-8-44 for wheel removal and installation procedures.) WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in braking ability and an accident. EVU00830 1 Front brake pad check Each brake pad is provided - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 128
EVU00840 EVU00850 Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 129
point of the fluid and may result in vapor lock. Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil seals - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 130
EVU01220 EVU00870 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic maintenance and lubrication chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be no brake drag. If the brakes feel - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 131
a. Parking brake lever free play 1. Locknut 2. Adjusting nut 5. The parking brake lever must be released when checking and adjusting the parking brake lever free play. 6. Loosen the locknut. 7. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 132
EVU00880 Brake light switch adjustment The brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1. Open the hood. (See pages 8-7-8-8 for hood opening - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 133
EVU00890 EVU00900 Cable inspection and lubrication WARNING Damaged cables could restrict operation, which may cause an accident or injury. Inspect control cables frequently and replace damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables can also - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 134
EVU00910 EVU00920 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Recommended lubricant: Lithium-soap-based grease 8-41 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 135
Remove the nuts from the wheel. 4. Remove the wheel. Tire replacement Always use the same size and type of tires recommended in this owner's manual. The tires that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 136
EVU00940 The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model. Manufacturer Front Rear MAXXIS MAXXIS Size 25 × 8-12NHS 25 × 10-12NHS Type M951Y M952Y Wheel installation 1. Install the wheel and the nuts. G The arrow mark on the tire must - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 137
Wheel nut torque: Front: 55 Nm (5.5 m·kgf, 40 ft·lbf) Rear: 55 Nm (5.5 m·kgf, 40 ft·lbf) 1. Arrow mark 1. Tapered nut 8-44 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 138
EVU00950 Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. WARNING Avoid battery contact with skin, eyes, or - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 139
To remove the battery 1. Turn the key to "OFF". 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Remove the battery compartment cover by lifting it up and pulling it out. 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery band 6. Pull the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 140
To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. To store the battery G If the vehicle will not be used for - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 141
3. Hook the battery band. 4. Reinstall the battery compartment cover. 5. Close the hood. NOTICE G Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. G Always keep the battery charged. Storing a discharged battery can cause permanent - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 142
However, if the vehicle must be jump-started, proceed as follows. 1. Turn the key to "OFF". 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Remove the battery compartment cover. 4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to the - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 143
EVU00970 6. Start the engine. (Refer to "Starting a cold engine" on pages 6-2-6-5.) 7. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the jumper cable from the charged battery and the battery - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 144
3. Remove the battery compartment cover by lifting it up and pulling it out. 1. Battery compartment cover 4. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the specified amperage. Never use any material in place of the proper fuse. Using - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 145
EVU01670 Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive motor fuse: Backup fuse: 30.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 3.0 A 10.0 A Replacing a headlight bulb If a headlight bulb burns out, - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 146
3. Remove the headlight bulb holder cover by pulling it off. 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 1. Headlight bulb holder cover 1. Headlight bulb holder 8-53 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 147
5. Wait for the headlight bulb to cool before touching or removing it. Remove the bulb by pulling it out. 6. Insert a new headlight bulb into the bulb holder by pushing it in. 7. Reinstall the bulb holder by pushing it in and turning it clockwise. Reinstall the bulb holder cover and the cover at - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 148
EVU00990 EVU01000 Headlight beam adjustment NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b. Tail/brake light bulb replacement If a tail/brake light bulb - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 149
2. Lift the cargo bed up. (See pages 4-14- 4-15 for cargo bed lifting and lowering procedures.) 3. Remove the panel. 4. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 1. Quick fastener screw (× 8) 3. Panel A 2. Bolt and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 150
the specified torque. Tightening torque: Panel nut: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Troubleshooting Although Yamaha vehicles receive an inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 151
WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage. 8-58 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 152
EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Remove the fuel hose from the fuel pump. - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 153
Engine overheating Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. Place a thick rag over the cap and remove the cap slowly to allow any remaining pressure - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 154
EVU01030 1- CLEANING AND STORAGE A. Cleaning Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 155
EVU01041 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-to-get-at places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean chamois towel - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 156
3. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 4. Lubricate all control cables. 5. Block up the frame to - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 157
EVU01050 1- SPECIFICATIONS 1 YXR45FY 2,885 mm (113.6 in) 1,385 mm (54.5 in) 1,853 mm (73.0 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 280 mm (11.0 in) 3,900 mm (154 in) 509.0 kg (1,122 lb) Liquid cooled 4-stroke, SOHC Forward-inclined single cylinder 421.0 cm3 84.5 × 75.0 mm (3.33 × 2.95 in) 10.00:1 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 158
4 10W-40 or SAE 10W-40 YAMALUBE 4 5W-30 or SAE 5W-30 -20 -10 0 10 20 30 40 50 ˚C Recommended engine oil classification API service SG type or higher, JASO standard MA NOTICE In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 159
Model Final gear case oil: Type Quantity Differential gear case oil: Type Quantity Radiator capacity (including all routes): Air filter: Engine Intake duct Fuel: Type Fuel tank capacity Carburetor: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR45FY SAE 80 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 160
Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size Wheel Type Rim size YXR45FY V-belt Shaft drive 43/20 × 24/17 × 33/9 (11.129) V- - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 161
Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity Headlight type: Front and rear - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 162
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive indicator light On-Command differential gear lock indicator light Helmet/ - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 163
1- CONSUMER INFORMATION 1. KEY IDENTIFICATION NUMBER: ACA-02E EVU00090 1 2 3 4 Identification number records Record the key identification number, vehicle identification number, and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 164
EVU00100 EVU00110 Key identification number The key identification number is stamped on the key, as shown in the following illustration. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped into the frame. 1. Vehicle - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 165
EVU00121 Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1. Model label 11-3 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 166
EVU01060 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 167
(1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500) 1,350 24,000 (15,000) 1,500 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 168
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side × Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 169
EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 11-7 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 170
11-8 - 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 171
- 2009 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 172
YAMAHA MOTOR CO., LTD. PRINTED IN USA 2008.04-3.8×1 CR (E)
2P5-F8199-13
LIT-11626-22-15
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR45FY
OWNER’S MANUAL