2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition Owners Manual
2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition Manual
2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition manual content summary:
- 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR45FX LIT-11626-21-21 2P5-F8199-12 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 2
EBU00776 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation vehicle, please consult a Yamaha dealer. WARNING Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 4
CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 5
are prohibited. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. YXR45FX OWNER'S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2007 All rights reserved. Any reprinting or unauthorized use without the written permission - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Indicator and warning lights (Special Edition models) ...4-5 Multi-function meter unit - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 7
...6-6 On-Command four-wheel-drive switch and differential gear lock switch ...6-8 Parking ...6-10 Loading ...6-11 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-2 7 Passenger requirements ...7-3 Occupant protection system...7-4 Protective structure...7-5 Seat - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 8
22 Loose terrain/slippery terrain...7-23 Brush or wooded areas ...7-23 Encountering obstacles...7-24 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 9
Headlight beam adjustment ...8-53 Tail/brake light bulb replacement ...8-54 Troubleshooting ...8-56 Troubleshooting charts ...8-57 9 CLEANING AND STORAGE...9-1 A. Cleaning...9-1 B. YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 5 6 1 3 2 3 4 7 8 5 1-1 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 ! 1 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 12
4 ! 5 WARNING ! WARNING Improper tire pressure or overloading the Rhino may cause severe injury or death from loss of control or rollover. Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. YAMAHA 5B4-K7764-00 OPERATING - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 13
with cargo or towing a trailer: • Reduce speed and allow more room to stop. • Turn gradually and go slowly. • Avoid hills and rough terrain. • Read Owner’s Manual before loading, towing, or pulling objects. MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 YAMAHA 5B4-F4897-00 1-4 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 14
bracket. Do not tow more than 550 kg (1212 lb) rolling weight (trailer plus cargo). Tow or pull only from hitch bracket. Read Owner s Manual before loading, towing, or pulling objects. YAMAHA 5B4-F151K-00 Head to Toe Safety Checklist Head Body Hands Feet Helmet and eye protection. Seatbelt and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 15
the vehicle during a rollover. Do not drive or ride as passenger after using drugs or alcohol. Do not operate on public roads. Read the Owner’s Manual Contact your dealer or visit www.yamaha-motor.com/rhino YAMAHA 5B4-F1568-01 1-6 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 16
you are responsible for the safe and proper operation of your Rhino. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating the Rhino. Also use these two chapters and the labels on the vehicle - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 17
Before you operate the Rhino G Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 • This vehicle is designed to carry the driver and one passenger. Never carry - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 18
Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See pages 5-1-5-2 for a list of pre-operation checks. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 19
While using the Rhino G Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure passenger is seated, belted, and holding onto the handholds. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 20
G Avoid rollovers: • Use care when turning: • Turning the steering wheel too far or too fast can result in a rollover. • Avoid sideways sliding, skidding, or fishtailing, and never do donuts. • Slow down before entering a turn and avoid hard braking in a turn. • When making tight turns from a stop - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 21
G G G • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 22
G G When loaded with cargo or towing a trailer: • Reduce speed, operate in low gear only, and allow more room to stop. • Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines. • Load trailer properly and use extra care when towing or pulling. Do not tow or - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 23
Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 24
Genuine Yamaha Accessories Choosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Rhino. Many companies with no connection to Yamaha manufacture parts - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 25
Aftermarket tires and rims The tires and rims that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to pages 8-42-8-44 for tire - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 26
EVU00080 1- DESCRIPTION E F G H IJ K L M D C 1. Headlights 2. Front shock absorber assembly spring preload adjusting ring 3. Brake fluid reservoir 4. Air filter elements (engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 27
P Q R S T UV W X The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 [ Z Y H 8 9 10 11 12 13 14 26. Light switch 27. Steering wheel 28. Starter (choke) 29. Main switch 30. On-Command four-wheel-drive and differential - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 28
EVU00130 1- INSTRUMENT AND CONTROL FUNCTIONS EVU00140 Main switch OFF OFF O ON START START 1. Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 29
EVU00210 Indicator and warning lights Parking brake indicator light "P" This indicator light comes on when the parking brake is applied. EVU00161 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. 2. 3. 4. 5. 6. Parking brake indicator light "P" Reverse indicator light "R" Neutral indicator light "N" On- - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 30
EVU00181 On-Command four-wheel-drive indicator light " " This indicator light comes on when the On-Command four-wheel-drive switch is in the "4WD" position. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. On-Command - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 31
Coolant temperature warning light checking method Turn the main switch to "ON". Coolant temperature warning light does not come on. Turn the main switch to "START" with the transmission in the neutral position. Coolant temperature warning light comes on. Coolant temperature warning light comes on - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 32
EVU00150 EVU01131 Indicator and warning lights (Special Edition models) On-Command differential gear lock indicator light "DIFF. LOCK" This indicator light and the On-Command differential gear lock indicator in the display come on when the On-Command differential gear lock switch is set to the " - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 33
EVU00170 EVU01161 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the "N" position. EVU00161 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. Furthermore, this indicator light flashes - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 34
EVU00181 EVU01630 Coolant temperature warning light " " If the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 35
G G G G two tripmeters (which show the distance traveled since they were last set to zero) a clock an hour meter (which shows the total time the key has been turned to "ON") a fuel meter Odometer and tripmeter modes Pushing the "TRIP/ODO" button switches the display between the odometer mode "ODO" - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 36
Clock mode Pushing the " / " button switches the display between the clock mode "CLOCK" and the hour meter mode "HOUR" in the following order: CLOCK → HOUR → CLOCK To set the clock 1. Set the display to the clock. 2. Push the " / " button until the clock starts flashing. 3. Set the hours by pushing - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 37
EVU00230 Switches EVU00240 NOTICE L Light switch "OFF/ / H " Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 38
EVU01183 On-Command four-wheel-drive and differential gear lock switches G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels with the differential gear locked. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 39
EVU00260 EVU00270 Accelerator pedal Press the accelerator pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the accelerator pedal returns normally before starting the engine. Brake pedal Press the brake pedal to slow or - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 40
EVU00280 Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 41
EVU00290 EVU00300 Drive select lever The drive select lever is used to shift the vehicle into the low, high, neutral, and reverse positions. (Refer to pages 6-6-6-7 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 42
EVU00320 Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window. If the fuel level is low, refuel as soon as possible. Starter (choke) " " Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 43
EVU00330 Doors To open a door, simply pull the latch outward. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 44
EVU00340 To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Make sure the seats are securely latched. WARNING! A loose seat could cause the operator to lose control, or cause the operator or passenger to fall. Seat belts - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 45
EVU01191 EVU00351 Glove compartment Cargo bed NOTICE To protect from damage, do not put metal products, like tools or sharply edged products, directly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 46
Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (× 2) 1. Cargo bed release lever To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. To lift Push down the cargo bed - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 47
EVU00360 To lower With hands and fingers clear of pinch points, lower the cargo bed slowly to its original position and be sure it is locked into place. WARNING! Keep hands, body, and other people away from pinch points when lowering bed. Do not hold onto the cage/frame while closing the bed. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 48
Adjust the spring preload as follows: To increase the spring preload, turn the adjusting ring in direction a. To decrease the spring preload, turn the adjusting ring in direction b. A special wrench can be obtained at a Yamaha dealer to make this adjustment. Standard position: B A- Minimum (soft) - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 49
EVU00370 EVU00380 Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for a standard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer. (See pages 6-11-6-13 for precaution information.) Auxiliary DC jack The - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 50
NOTICE G G 1. Auxiliary DC jack G Maximum rated capacity for the auxiliary DC jack: DC 12 V, 120 W (10 A) 4. When the auxiliary DC jack is not being used, cover it with the cap. Do not use accessories requiring more than the maximum capacity stated above. This may overload the circuit and cause - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 51
inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 52
ITEM Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots • Check for leakage. ROUTINE PAGE 5-7, 8-15-8-18 5-8 5-8 5-8 5-8 5-8, 8-51-8-55 5-9-5-11, 8-42-8-44 8-20-8-21 • Check for proper accelerator - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 53
EVU00390 Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha dealer adjust it. (See page 8-37.) Check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the brakes are - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 54
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that driver and passenger are outside the vehicle. Never refuel while smoking, or while - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 55
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. Recommended fuel: Unleaded gasoline only Fuel tank capacity: 30.0 L (6.60 Imp gal, 7.93 US gal) Portable gas containers If you carry a portable - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 56
EVU00410 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-10- 8-14.) 1 NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 57
EVU00420 EVU00430 Coolant Check the coolant level in the coolant reservoir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 58
. EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. 5-8 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 59
EVU00480 EVU00500 Lights Check the headlights and tail/brake lights to make sure they are in working condition. Repair as necessary for proper operation. EVU00490 Tires Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage. EVU00510 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 60
Set tire pressures to the following specifications: ACE-02E Recommended pressure Front 70 kPa (0.70 kgf/cm2, 10 psi) 98 kPa (0.98 kgf/cm2, 14 psi) Minimum 63 kPa (0.63 kgf/cm2, 9 psi) 91 kPa (0.91 kgf/cm2, 13 psi) Maximum 77 kPa (0.77 kgf/cm2, 11 psi) 105 kPa (1.05 kgf/cm2, 15 psi) 1. Tire - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 61
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-11 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 62
EVU00530 1- OPERATION Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. Engine break-in There - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 63
EVU00540 Each full-throttle acceleration sequence should be followed with a substantial rest period for the engine, by cruising at lower r/min so the engine can rid itself of the temporary build-up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer. 0-10 hours: Avoid - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 64
3. Use the starter (choke) in reference to the figure: Position 1: Cold engine start - ambient temperature below 5 °C (40 °F). Position 2: Cold engine start - ambient temperature at 0 °C (30 °F)-30 °C (90 °F) and warming up position. Position 3: Cold engine start - ambient temperature above 25 °C ( - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 65
If the engine fails to start, release the key, and then try starting it again. Wait a few seconds before the next attempt. Each attempt should be as short as possible, to preserve battery energy. NOTICE: Do not crank the engine more than 5 seconds on each attempt, or starter damage could occur. Wait - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 66
EVU00561 6. With the vehicle still in neutral, continue warming up the engine until it idles smoothly, and return the starter (choke) to position 3 before riding. Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. EVU00550 Warming up To get maximum - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 67
the vehicle. Take your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by moving the drive select lever along the shift guide. Make sure that the drive select lever is completely shifted into position. 1. Drive select lever 3. Release the brake pedal and press the accelerator - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 68
and check behind you. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. G When in reverse, the reverse indicator light should be on. Due to the synchronizing mechanism in the engine, the light may not come on until - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 69
EVU01183 On-Command four-wheel-drive switch and differential gear lock switch You may notice that the vehicle handles differently in 2WD, 4WD, and 4WD-LOCK ("DIFF. LOCK"). For example, you should expect that the vehicle will require more effort to turn in 4WD-LOCK ("DIFF. LOCK"). Always stop the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 70
On-Command differential gear lock switch "4WD"/"LOCK" 1. On-Command differential gear lock switch "4WD"/"LOCK" 2. Differential gear lock lever To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command fourwheel-drive switch is set to "4WD", move the differential gear lock - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 71
EVU01210 For Special Edition models: G When the switch is set to "LOCK", the differential gear lock indicator and indicator light will flash until the differential gear is locked. G When the indicator and indicator light are flashing, turning the steering wheel back and forth will help the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 72
EVU00630 Loading Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. Prepare your load or trailer G G G WARNING Improper loading or towing can - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 73
Use the hooks equipped on the cargo bed to tie down loads. Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-22 for more information.) You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 74
. If you need to move an object a short distance use a winch and follow the winch manufacturer's instructions. If you choose to use something other than a winch use extreme caution, follow the manufacturer's instructions for that product, and only attach to the hitch or hitch bracket of the Rhino - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 75
1- BASIC GUIDE FOR SAFE USE As a Rhino owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety instructions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 76
Doing things with a Rhino that some people do for thrills in other vehicles (such as sideways sliding, skidding, fishtailing, or donuts) have led to side rollovers. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. As the owner/operator, it is - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 77
Parents: Many states have implemented new motor vehicle licensing requirements for young drivers. These requirements are in response to the disproportionately high rate of crashes involving youthful drivers. As with automobiles, to promote safe driving behaviors, you should supervise drivers and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 78
Occupant protection system 1 2 2 3 1 1. Passenger handhold 1. Passenger handhold 3. Door 2. Seat belt 1 1. Door 7-4 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 79
WARNING Do not make changes to the occupant protection system. If you install aftermarket products or have your vehicle modified, you may put yourself and others at greater risk of serious injury or death. You are responsible for any such changes to the vehicle. The Rhino comes with a variety of - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 80
Seat belts Seat belts should be worn by both driver and passenger. Driver must be sure that the passenger is belted before driving. G Be sure the seat belt is not twisted, is close-fitting across the hips and chest, and is latched securely. G Do not wear the lap belt across the abdomen or stomach. G - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 81
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more easily adjust its location up or down along the length of the belt. 3. Push the latch plate into the buckle until it clicks. Pull up on the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 82
4. Put the lap portion of the belt low on your hips. Pull up on the shoulder part so the belt is snug across your hips. 5. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 83
Passenger handholds Handholds are provided to grip during operation to maintain proper position and balance. Holding onto the handholds helps to reduce the likelihood that the passenger puts a hand outside the vehicle if the vehicle begins to tip. There are two handholds on the protective structure - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 84
Seat and hip restraints The seat and hip restraints are designed to help keep you in the vehicle. Do not hold onto hip restraint bar when the vehicle is moving. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover. Floorboard The floorboard - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 85
Steering wheel Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs inside the rim. Keep your palms on the outside of the steering wheel. Similar to other offroad vehicles, if the Rhino hits a deep rut or large obstacle, the steering wheel could briefly jerk in one - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 86
LEARNING TO OPERATE YOUR VEHICLE Personal protective equipment 1 2 3 4 5 6 Both driver and passenger should wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the- - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 87
Wear eye protection when operating or riding the vehicle to reduce the risk of a serious accident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. Practice for new Rhino users You should become - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 88
Getting ready to ride Perform the Pre-Operation Checks on pages 5-1-5-11. Follow the instructions starting on page 6-2 to start the engine. Once it has warmed up and you have turned the choke off, you are ready to begin driving - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 89
If you think or feel that the vehicle may tip or roll, keep your body completely inside the protective structure of the vehicle: G Brace yourself by pressing your feet firmly on the floorboards and keep a firm grip on the steering wheel or handholds. G Do not put your hands or feet outside of the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 90
Braking When slowing down or stopping, take your foot off the accelerator pedal and press the brake pedal smoothly. Improper use of the brakes can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident. Braking ability is affected by type of - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 91
of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions: 1. Bring the vehicle to a stop by applying the brakes. 2. Put the vehicle in 4WD Diff. Lock. 3. Turn the engine off. 7-17 4. With the brake pedal - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 92
Operation on different surfaces and terrains Go slowly and proceed with caution when operating on an unfamiliar surface or terrain. This vehicle may handle differently in certain types of terrains or on certain surfaces. You may come upon hidden rocks, bumps, or holes without enough time to react. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 93
Hills Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 94
Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side - there could be another person, an obstacle, or a sharp drop-off. If you start to lose traction or momentum when climbing, and decide you will be unable to continue, use the brakes to stop. Do not - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 95
If you are sliding or skidding, try to steer in the direction the vehicle is sliding, to regain control. For example, if you feel the back of the vehicle start to slide to your right, steer to the right. If you must turn on the hill to avoid an obstacle, do so slowly and carefully. If the vehicle - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 96
Water If you must cross shallow, slow-moving water up to the depth of the vehicle's floorboards, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 33 cm (13 in) or fast-flowing - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 97
Loose terrain/slippery terrain When driving on slippery terrain, including wet, muddy, or icy conditions, as well as loose gravel, be aware that you could begin skidding or sliding. To avoid loss of control, slow down and put the Rhino in 4WD before driving on a slippery surface and plan your path - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 98
Encountering obstacles If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and exit side. If you believe you can continue safely, choose - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 99
has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. G Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-8 for more information about carbon monoxide - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 100
kit and tire pressure gauge in the space beside the battery. 1. Owner's tool kit 2. Tire pressure gauge 1. Owner's manual The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 101
If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. 8-3 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 102
EVU01640 Periodic maintenance chart for the emission control system G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 103
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 104
ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Drive shaft universal joint* Engine mount* Front and rear axle boots* Stabilizer bushings* Fittings and fasteners* Lubricate - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 105
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-7 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 106
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the rear of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. NOTICE G G Make sure that all cables and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 107
EVU00691 Console To remove 1. Remove the seats. (See pages 4-16- 4-17 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose). To install 1. Place the console in its original position. 2. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 108
EVU00701 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter cartridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Park the vehicle on a level surface. 2. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 109
7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Reinstall the console. To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Start the engine, - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 110
Skip steps 5-7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. An oil filter wrench is available from a Yamaha dealer. 6. Apply a light coat of clean engine oil to the O-ring of the new oil filter cartridge. Make sure the O-ring is - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 111
9. Add the specified amount of recommended engine oil, and then reinstall the engine oil filler cap and tighten it. NOTICE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. Recommended engine oil: See page 10-2. Oil quantity: Without oil filter - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 112
NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel specification of "CD" or oils of a higher quality than specified. In addition, do not use oils labeled "ENERGY CONSERVING II" - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 113
EVU00710 Final gear oil Checking the final gear oil level 1. Park the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. The oil level should be at the brim of the filler hole. 3. If the oil is below the brim of the filler hole, add - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 114
Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 5. Add the recommended final gear oil up to the brim of the filler hole. NOTICE: Be sure no - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 115
EVU00721 Differential gear oil Checking the differential gear oil level 1. Park the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type to - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 116
Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) 6. Reinstall the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 7. Check for oil leakage - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 117
EVU00732 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Park the vehicle on a level surface. 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 118
distilled water only. However, if distilled water is not available, soft water may be used for refilling. If your vehicle overheats, see page 8-58 for instructions. 1. Front axle boot (× 2 each side) 8-20 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 119
EVU00750 Spark plug inspection Removal 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Remove the spark plug cap. 1. Rear axle boot (× 2 each side) 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-21 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 120
1. Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-tolight tan for a vehicle that is - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 121
Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification. Spark plug gap: 0.6-0.7 mm (0.024-0.028 in) 3. Install the spark plug and tighten it to the specified torque. If a torque wrench is not available when you are installing the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 122
EVU00763 Cleaning the air filter elements Cleaning the intake duct air filter element 1. Remove the air intake duct grill by removing the quick fastener screws. 2. Remove the air filter element from the air intake duct grill by pulling it out as shown. 1. Air filter element 2. Air intake duct - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 123
5. Reinstall the air filter element into the air intake duct grill. 6. Reinstall the air intake duct grill by installing the quick fastener screws. Cleaning the engine air filter element There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 124
3. Remove the air filter case cover by unhooking the holders. 4. Remove the air filter element. 1. Air filter element 1. Air filter case cover holder (× 5) 2. Air filter case cover 8-26 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 125
5. Remove the sponge material from its frame. 6. Wash the sponge material gently but thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air filter element can cause a fire or explosion, which could lead to serious injury. 7. Squeeze the excess - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 126
8. Wash the sponge material in warm soapy water to remove remaining solvent, then rinse thoroughly with plain warm water. 9. Squeeze excess water out of the sponge material. NOTICE: Do not twist the sponge material when squeezing it. 10. Allow the sponge material to dry thoroughly. Inspect the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 127
2P512001 EVU00770 Drive select lever box check hose The drive select lever box check hose is located under the console. (See page 8-9 for console removal and installation procedures.) If dust or water collects in the drive select lever box check hose, remove the hose and clean it. V-belt cooling - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 128
EVU00780 1 1. V-belt cooling duct check hose V-belt case drain plug The V-belt case drain plug is located under the driver seat. (See pages 4-16-4-17 for seat removal and installation procedures.) After riding in water deep enough to allow water to enter the V-belt case, remove the drain plug to - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 129
EVU00792 Cleaning the spark arrester WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the engine is stopped and the exhaust system is cool before cleaning spark arrester. Do not start the engine while cleaning the exhaust system. 1. Remove the bolts. 2. Remove - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 130
EVU00800 Tightening torque: Tailpipe bolt: 9.5 Nm (0.95 m·kgf, 6.9 ft·lbf) Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 131
fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 132
need to be removed to check the brake pads. (See pages 8-42-8-44 for wheel removal and installation procedures.) WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in braking ability and an accident. EVU00830 1 Front brake pad check Each brake pad is provided - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 133
EVU00840 EVU00850 Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 134
point of the fluid and may result in vapor lock. Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil seals - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 135
EVU01220 EVU00870 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic maintenance and lubrication chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be no brake drag. If the brakes feel - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 136
a. Parking brake lever free play 1. Locknut 2. Adjusting nut 5. The parking brake lever must be released when checking and adjusting the parking brake lever free play. 6. Loosen the locknut. 7. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 137
EVU00880 Brake light switch adjustment The brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1. Open the hood. (See pages 8-7-8-8 for hood opening - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 138
EVU00890 EVU00900 Cable inspection and lubrication WARNING Damaged cables could restrict operation, which may cause an accident or injury. Inspect control cables frequently and replace damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables can also - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 139
EVU00910 EVU00920 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Recommended lubricant: Lithium-soap-based grease 8-41 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 140
Remove the nuts from the wheel. 4. Remove the wheel. Tire replacement Always use the same size and type of tires recommended in this owner's manual. The tires that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 141
EVU00940 The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model. Manufacturer Front Rear MAXXIS MAXXIS Size 25 × 8-12NHS 25 × 10-12NHS Type M951Y M952Y Wheel installation 1. Install the wheel and the nuts. G The arrow mark on the tire must - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 142
Wheel nut torque: Front: 55 Nm (5.5 m·kgf, 40 ft·lbf) Rear: 55 Nm (5.5 m·kgf, 40 ft·lbf) 1. Arrow mark 1. Tapered nut 8-44 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 143
EVU00950 Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult a Yamaha dealer. WARNING Avoid battery contact with skin, eyes, or clothing. Shield - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 144
EVU00960 Battery maintenance 1. If the vehicle will not be used for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reinstallation. NOTICE _ A special battery charger (constant voltage/ampere or constant voltage) is required for - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 145
Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. WARNING To avoid battery explosion and/or serious damage to the electrical system: G Do not connect the negative lead of the jumper cable to the negative terminal of the battery G Do not - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 146
1. Jumper cable positive lead 2. Jumper cable negative lead 6. Start the engine. (Refer to "Starting a cold engine" on pages 6-2-6-5.) 7. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 147
EVU00970 Fuse replacement The main fuse and the fuse box are located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. If a fuse is blown, replace it as follows. 1. Remove the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 148
1. 3. 5. 7. 8. Main fuse 2. Spare main fuse Headlight fuse 4. Ignition fuse Auxiliary DC jack fuse 6. Four-wheel-drive motor fuse Signaling system fuse Backup fuse (for odometer and clock on Special Edition models) 9. Carburetor warmer fuse 10. Spare fuse (× 3) Specified fuses: Main fuse: - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 149
EVU01670 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Lift the hood up. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the cover at the rear of the headlight by pulling it off. 3. Remove the headlight bulb holder cover by pulling it - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 150
4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 5. Wait for the headlight bulb to cool before touching or removing it. Remove the bulb by pulling it out. 6. Insert a new headlight bulb into the bulb holder by pushing it in. 1. Headlight bulb holder 1. Do not - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 151
EVU00990 7. Reinstall the bulb holder by pushing it in and turning it clockwise. Reinstall the bulb holder cover and the cover at the rear of the headlight. NOTICE: Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly. 8. Close the hood. 9. Adjust - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 152
EVU01000 Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: 1. Remove the quick fastener screws and bolts from panel A (if replacing the left tail/brake light bulb) or panel B (if replacing the right tail/brake light bulb). 1. Panel B 1. Panel A 1. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 153
2. Lift the cargo bed up. (See pages 4-19- 4-20 for cargo bed lifting and lowering procedures.) 3. Remove the panel. 4. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 7. Reinstall the bulb holder (together with the bulb) by turning it clockwise. 8. Install the panel - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 154
trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting , but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills. WARNING When checking the - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 155
EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Remove the fuel hose from the fuel pump. - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 156
Engine overheating Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. Place a thick rag over the cap and remove the cap slowly to allow any remaining pressure - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 157
EVU01030 1- CLEANING AND STORAGE A. Cleaning Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 158
EVU01041 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-to-get-at places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean chamois towel - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 159
3. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 4. Lubricate all control cables. 5. Block up the frame to - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 160
EVU01050 1- SPECIFICATIONS YXR45FX 2,885 mm (113.6 in) 1,385 mm (54.5 in) 1,853 mm (73.0 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 280 mm (11.0 in) 3,900 mm (154 in) 509.0 kg (1,122 lb) Liquid cooled 4-stroke, SOHC Forward-inclined single cylinder 421.0 cm3 84.5 × 75.0 mm (3.33 × 2.95 in) 10.00:1 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 161
10W-40 YAMALUBE 4-CW (5W-30) or SAE 5W-30 5 30 40 50 ˚C -20 -10 0 10 20 6 7 8 9 10 11 12 Recommended engine oil classification API service SG type or higher, JASO standard MA NOTICE In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 162
Model Final gear case oil: Type Quantity Differential gear case oil: Type Quantity Radiator capacity (including all routes): Air filter: Engine Intake duct Fuel: Type Fuel tank capacity Carburetor: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR45FX SAE 80 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 163
Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size YXR45FX V-belt Shaft drive 43/20 × 24/17 × 33/9 (11.129) V-belt automatic Right - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 164
Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity Headlight type: Front and rear - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 165
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive indicator light (except Special Edition models) On-Command four-wheel-drive - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 166
Model Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Carburetor warmer fuse Signaling system fuse Backup fuse 30.0 A 15.0 A 10.0 A 10.0 A 3.0 A 10.0 A 10.0 A 10.0 A YXR45FX 10-7 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 167
1- CONSUMER INFORMATION 1. KEY IDENTIFICATION NUMBER: ACA-02E EVU00090 1 2 3 4 Identification number records Record the key identification number, vehicle identification number, and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 168
EVU00100 EVU00110 Key identification number The key identification number is stamped on the key, as shown in the following illustration. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped into the frame. 1. Vehicle - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 169
EVU00121 Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1. Model label 11-3 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 170
EVU01060 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 171
(1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500) 1,350 24,000 (15,000) 1,500 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 172
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side × Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 173
EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 11-7 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 174
11-8 - 2008 Yamaha Motorsports Rhino 450 Auto. 4x4 Special Edition | Owners Manual - Page 175
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YAMAHA MOTOR CO., LTD. PRINTED IN USA 2007.08-2.9×1 CR (E)
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2P5-F8199-12
LIT-11626-21-21
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR45FX
OWNER’S MANUAL