2007 Yamaha Motorsports Rhino 660 Auto. 4x4 Owners Manual
2007 Yamaha Motorsports Rhino 660 Auto. 4x4 Manual
2007 Yamaha Motorsports Rhino 660 Auto. 4x4 manual content summary:
- 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR66FW LIT-11626-20-64 5UG-F8199-14 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 2
EBU00776 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation vehicle, please consult a Yamaha dealer. WARNING Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 4
CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 5
are prohibited. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. YXR66FW OWNER'S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2007 All rights reserved. Any reprinting or unauthorized use without the written permission - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Multi-function meter unit...4-4 Switches ...4-7 Accelerator pedal ...4-9 Brake pedal - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 7
driving...6-6 On-Command four-wheel-drive switch and differential gear lock switch ...6-8 Parking ...6-10 Loading ...6-11 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 Protective structure ...7-6 Seat - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 8
22 Loose terrain/slippery terrain...7-23 Brush or wooded areas ...7-24 Encountering obstacles...7-24 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 9
beam adjustment ...8-54 Tail/brake light bulb replacement ...8-54 Troubleshooting ...8-56 Troubleshooting charts ...8-58 9 CLEANING AND STORAGE...9-1 A. Cleaning...9-1 B. 11-5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 11 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 5 6 1 3 2 3 4 7 8 5 1-1 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 ! 1 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 12
4 ! 5 WARNING ! WARNING Improper tire pressure or overloading the Rhino may cause severe injury or death from loss of control or rollover. Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. YAMAHA 5B4-K7764-00 OPERATING - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 13
with cargo or towing a trailer: Reduce speed and allow more room to stop. Turn gradually and go slowly. Avoid hills and rough terrain. Read Owners Manual before loading, towing, or pulling objects. MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 YAMAHA 5B4-F4897-00 1-4 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 14
8 9 ü ü ü ü Head to Toe Safety Checklist Head Body Hands Feet Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handholds or steering wheel. On floorboard, ready to brace, and door closed. 5B4-F1558-00 YAMAHA 1-5 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 15
the vehicle during a rollover. Do not drive or ride as passenger after using drugs or alcohol. Do not operate on public roads. Read the Owners Manual Contact your dealer or visit www.yamaha-motor.com/rhino YAMAHA 5B4-F1568-01 1-6 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 16
you are responsible for the safe and proper operation of your Rhino. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating the Rhino. Also use these two chapters and the labels on the vehicle - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 17
Before you operate the Rhino G Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 • This vehicle is designed to carry the driver and one passenger. Never carry - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 18
Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See pages 5-1-5-2 for a list of pre-operation checks. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 19
While using the Rhino G Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure passenger is seated, belted, and holding onto the handholds. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 20
G Avoid rollovers: • Use care when turning: • Turning the steering wheel too far or too fast can result in a rollover. • Avoid sideways sliding, skidding, or fishtailing, and never do donuts. • Slow down before entering a turn and avoid hard braking in a turn. • When making tight turns from a stop - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 21
G G G • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 22
G G When loaded with cargo or towing a trailer: • Reduce speed, operate in low gear only, and allow more room to stop. • Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines. • Load trailer properly and use extra care when towing or pulling. Do not tow or - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 23
Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 24
Genuine Yamaha Accessories Choosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Rhino. Many companies with no connection to Yamaha manufacture parts - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 25
Aftermarket tires and rims The tires and rims that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to pages 8-42-8-45 for tire - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 26
EVU00080 1- DESCRIPTION E F G H IJ K L M D C 1. Headlights 2. Front shock absorber assembly spring preload adjusting ring 3. Brake fluid reservoir 4. Air filter elements (engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 27
O P Q RS T U V The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 Y X W H 8 9 10 11 12 13 14 25. Light switch 26. Steering wheel 27. Starter (choke) 28. Main switch 29. On-Command four-wheel-drive and differential - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 28
EVU00130 1- INSTRUMENT AND CONTROL FUNCTIONS EVU00140 Main switch OFF OFF O ON START START 1. Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 29
EVU00150 EVU01131 Indicator and warning lights On-Command differential gear lock indicator light "DIFF. LOCK" This indicator light and the On-Command differential gear lock indicator in the display come on when the On-Command differential gear lock switch is set to the "LOCK" position. When the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 30
EVU00170 EVU01161 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the "N" position. EVU00161 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. Furthermore, this indicator light flashes - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 31
EVU00181 EVU01630 Coolant temperature warning light " " If the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 32
G G G G two tripmeters (which show the distance traveled since they were last set to zero) a clock an hour meter (which shows the total time the key has been turned to "ON") a fuel meter Odometer and tripmeter modes Pushing the "TRIP/ODO" button switches the display between the odometer mode "ODO" - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 33
Clock mode Pushing the " / " button switches the display between the clock mode "CLOCK" and the hour meter mode "HOUR" in the following order: CLOCK → HOUR → CLOCK To set the clock 1. Set the display to the clock. 2. Push the " / " button until the clock starts flashing. 3. Set the hours by pushing - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 34
EVU00230 Switches EVU00240 NOTICE L Light switch "OFF/ / H " Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 35
EVU01183 On-Command four-wheel-drive and differential gear lock switches G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels with the differential gear locked. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 36
EVU00260 EVU00270 Accelerator pedal Press the accelerator pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the accelerator pedal returns normally before starting the engine. Brake pedal Press the brake pedal to slow or - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 37
EVU00280 Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 38
EVU00290 EVU00300 Drive select lever The drive select lever is used to shift the vehicle into the low, high, neutral, and reverse positions. (Refer to pages 6-6-6-7 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 39
EVU00320 Starter (choke) " " Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke). Refer to "Starting a cold engine" for proper operation. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 40
EVU00330 Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Make sure the seats are securely - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 41
EVU00340 EVU01191 Seat belts This vehicle is equipped with three-point seat belts for both the operator and the passenger. Always wear the seat belts properly while riding in the vehicle. See pages 7-6-7-8 for more information. Glove compartment NOTICE To protect from damage, do not put metal - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 42
EVU00351 Cargo bed Opening and closing the tailgate 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate 1. Tailgate 2. Latch (× 2) Maximum load limit: 181 kg (400 lb) For additional loading information, see pages 6-11-6-13. To open Unhook the latches, and then lower the tailgate. To close Place the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 43
Lifting and lowering the cargo bed To lower With hands and fingers clear of pinch points, lower the cargo bed slowly to its original position and be sure it is locked into place. WARNING! Keep hands, body, and other people away from pinch points when lowering bed. Do not hold onto the cage/frame - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 44
EVU00360 Front and rear shock absorber adjustment The spring preload can be adjusted to suit the operating conditions. You can reduce preload for a softer ride, or increase preload if frequent bottoming occurs or when carrying loads. Adjust the spring preload as follows: To increase the spring - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 45
EVU00370 A special wrench can be obtained at a Yamaha dealer to make this adjustment. Standard position: B A- Minimum (soft) E- Maximum (hard) Trailer hitch bracket and receiver This vehicle is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for a standard trailer hitch. Trailer - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 46
EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. 1. Auxiliary DC jack Maximum rated capacity for the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 47
NOTICE G G G Do not use accessories requiring more than the maximum capacity stated above. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running, the battery will lose its charge and engine starting may become difficult. Do not use an - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 48
inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 49
ITEM Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots • Check for leakage. ROUTINE PAGE 5-7, 8-15-8-18 5-8 5-8 5-8 5-8 5-9, 8-51-8-56 5-9-5-11, 8-42-8-45 8-20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 • Check - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 50
EVU00390 Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha dealer adjust it. (See page 8-37.) Check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the brakes are - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 51
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that driver and passenger are outside the vehicle. Never refuel while smoking, or while - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 52
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. Recommended fuel: Unleaded gasoline only Fuel tank capacity: 30.0 L (6.60 Imp gal, 7.93 US gal) Portable gas containers If you carry a portable - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 53
EVU00410 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-10- 8-14.) 1 NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 54
EVU00420 EVU00430 Coolant Check the coolant level in the coolant reservoir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 55
. EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. 5-8 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 56
EVU00480 EVU00500 Lights Check the headlights and tail/brake lights to make sure they are in working condition. Repair as necessary for proper operation. EVU00490 Tires Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage. EVU00510 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 57
Set tire pressures to the following specifications: ACE-02E Recommended pressure Front 70 kPa (0.70 kgf/cm2, 10 psi) 98 kPa (0.98 kgf/cm2, 14 psi) Minimum 63 kPa (0.63 kgf/cm2, 9 psi) 91 kPa (0.91 kgf/cm2, 13 psi) Maximum 77 kPa (0.77 kgf/cm2, 11 psi) 105 kPa (1.05 kgf/cm2, 15 psi) 1. Tire - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 58
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-11 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 59
EVU00530 1- OPERATION Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. Engine break-in There - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 60
EVU00540 Each full-throttle acceleration sequence should be followed with a substantial rest period for the engine, by cruising at lower r/min so the engine can rid itself of the temporary build-up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer. 0-10 hours: Avoid - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 61
3. Use the starter (choke) in reference to the figure: Position 1: Cold engine start - ambient temperature below 5 °C (40 °F). Position 2: Cold engine start - ambient temperature at 0 °C (30 °F)-30 °C (90 °F) and warming up position. Position 3: Cold engine start - ambient temperature above 25 °C ( - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 62
If the engine fails to start, release the key, and then try starting it again. Wait a few seconds before the next attempt. Each attempt should be as short as possible, to preserve battery energy. NOTICE: Do not crank the engine more than 5 seconds on each attempt, or starter damage could occur. Wait - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 63
EVU00561 6. With the vehicle still in neutral, continue warming up the engine until it idles smoothly, and return the starter (choke) to position 3 before riding. Failure to do so may result in poor performance and premature wearing of the rear brake and V-belt. EVU00550 Warming up To get maximum - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 64
the vehicle. Take your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by moving the drive select lever along the shift guide. Make sure that the drive select lever is completely shifted into position. 1. Drive select lever 3. Release the brake pedal and press the accelerator - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 65
and check behind you. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. G When in reverse, the reverse indicator light should be on. Due to the synchronizing mechanism in the engine, the light may not come on until - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 66
EVU01183 On-Command four-wheel-drive switch and differential gear lock switch You may notice that the vehicle handles differently in 2WD, 4WD, and 4WD-LOCK ("DIFF. LOCK"). For example, you should expect that the vehicle will require more effort to turn in 4WD-LOCK ("DIFF. LOCK"). Always stop the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 67
On-Command differential gear lock switch "4WD"/"LOCK" 1. On-Command differential gear lock switch "4WD"/"LOCK" 2. Differential gear lock lever To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command fourwheel-drive switch is set to "4WD", move the differential gear lock - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 68
EVU01210 G Driving before the differential gear lock is properly engaged (e.g., when the indicator and indicator light are flashing) will cause the engine speed to be limited until engagement is complete. Parking When parking, stop the engine and shift the drive select lever into the neutral - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 69
EVU00630 Loading Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. Prepare your load or trailer G G G WARNING Improper loading or towing can - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 70
Use the hooks equipped on the cargo bed to tie down loads. Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-18 for more information.) You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 71
. If you need to move an object a short distance use a winch and follow the winch manufacturer's instructions. If you choose to use something other than a winch use extreme caution, follow the manufacturer's instructions for that product, and only attach to the hitch or hitch bracket of the Rhino - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 72
5UG14004 1- BASIC GUIDE FOR SAFE USE As a Rhino owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety instructions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 73
Doing things with a Rhino that some people do for thrills in other vehicles (such as sideways sliding, skidding, fishtailing, or donuts) have led to side rollovers. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. As the owner/operator, it is - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 74
Driver requirements G This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 16 The driver must be able to place both feet flat on the floorboard while seated upright with his/her back against the seat back. G Do not drive after using drugs - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 75
Passenger requirements This vehicle is designed for the operator and one passenger. Carrying passengers improperly can lead to serious injury or death. As the operator, you are responsible for your passenger. G Your passenger must be able to place both feet on the floorboard while seated upright - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 76
WARNING Do not make changes to the occupant protection system. If you install aftermarket products or have your vehicle modified, you may put yourself and others at greater risk of serious injury or death. You are responsible for any such changes to the vehicle. The Rhino comes with a variety of - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 77
Protective structure The vehicle cage/frame provides a protective structure that helps limit intrusions by branches or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehicle can - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 78
An unbelted occupant may strike the interior of the vehicle, the protective structure, or other objects in an accident or during operation. You may also fall completely out or be partially ejected from the vehicle, which may lead to being crushed between the ground and the vehicle. Wearing the seat - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 79
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more easily adjust its location up or down along the length of the belt. 3. Push the latch plate into the buckle until it clicks. Pull up on the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 80
Doors The doors are designed to reduce the likelihood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also reduce intrusion of objects into the occupant area. Make sure the doors are securely latched before operation. Do not - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 81
Seat and hip restraints The seat and hip restraints are designed to help keep you in the vehicle. Do not hold onto hip restraint bar when the vehicle is moving. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover. 7-10 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 82
Floorboard The floorboard allows you to brace your feet, which helps you keep your body in the vehicle in the event of an accident or rollover. Keep your feet on the floorboard during operation. Steering wheel Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 83
CORRECT GRIP EXAMPLE LEARNING TO OPERATE YOUR VEHICLE Personal protective equipment 1 2 3 INCORRECT GRIP EXAMPLE 4 5 6 1. 2. 4. 6. 7-12 Approved motorcycle helmet Eye protection 3. Long-sleeved shirt or jacket Gloves 5. Long pants Over-the-ankle boots - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 84
Both driver and passenger should wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 85
Getting ready to ride Perform the Pre-Operation Checks on pages 5-1-5-11. Follow the instructions starting on page 6-2 to start the engine. Once it has warmed up and you have turned the choke off, you are ready to begin driving - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 86
Turning Use care in turns - turning the steering wheel too far or too fast can result in loss of control or a rollover. Slow down before entering turns. When making tight turns from a standstill or at slow speeds, avoid sudden or hard acceleration. Driving aggressively or making abrupt maneuvers - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 87
Accelerating With the engine idling in neutral and your foot on the brake, shift the drive select lever into low or high. NOTICE: Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed - damage to the engine or drive - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 88
of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions: 1. Bring the vehicle to a stop by applying the brakes. 2. Put the vehicle in 4WD Diff. Lock. 3. Turn the engine off. 7-17 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 89
4. With the brake pedal applied, set the parking brake. 5. Block the front and rear wheels with rocks or other objects. Loading The total weight of operator, passenger, accessories, cargo, trailer tongue weight, and the vehicle itself must not exceed 907 kg (2,000 lb). Vehicle loading can affect - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 90
Hills Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 91
Uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Drive straight up hills, and avoid crossing the side of a hill, which increases your risk of rollover. Practice first on gentle slopes before attempting steeper hills. Always check the terrain carefully - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 92
Downhill Check the terrain carefully before going downhill. When possible, choose a path that lets you drive your vehicle straight downhill. Choose your path carefully and drive slowly enough to be able to react to obstacles that you encounter. For more traction and control, before going down - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 93
Rough terrain Operation over rough terrain should be done with caution. G Look for and avoid obstacles that could cause damage to the vehicle or could lead to a rollover or accident. G Do not drive in a way that will get the Rhino airborne, as injury, loss of control, and damage to the vehicle could - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 94
NOTICE After driving your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug. Wash the vehicle in fresh water if it has been - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 95
Brush or wooded areas When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident. Watch for brush that might enter the vehicle as you pass and strike you or the passenger. Never hold - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 96
has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. G Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-8 for more information about carbon monoxide - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 97
in the space beside the battery. 1 2 3 4 5 6 1. Owner's tool kit 2. Tire pressure gauge 7 8 9 10 11 12 13 14 1. Owner's manual The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 98
If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. 8-3 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 99
EVU01640 Periodic maintenance chart for the emission control system G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 100
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 101
ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Drive shaft universal joint* Engine mount* Front and rear axle boots* Stabilizer bushings* Fittings and fasteners* Lubricate - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 102
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-7 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 103
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the rear of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. NOTICE G G Make sure that all cables and - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 104
EVU00691 Console To remove 1. Remove the seats. (See page 4-13 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose). To install 1. Place the console in its original position. 2. Install the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 105
EVU00701 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter cartridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Park the vehicle on a level surface. 2. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 106
7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Reinstall the console. To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Start the engine, - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 107
Skip steps 5-7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. An oil filter wrench is available from a Yamaha dealer. 6. Apply a light coat of clean engine oil to the O-ring of the new oil filter cartridge. Make sure the O-ring is - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 108
9. Add the specified amount of recommended engine oil, and then reinstall the engine oil filler cap and tighten it. NOTICE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. Recommended engine oil: See page 10-2. Oil quantity: Without oil filter - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 109
NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel specification of "CD" or oils of a higher quality than specified. In addition, do not use oils labeled "ENERGY CONSERVING II" - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 110
EVU00710 Final gear oil Checking the final gear oil level 1. Park the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. The oil level should be at the brim of the filler hole. 3. If the oil is below the brim of the filler hole, add - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 111
Changing the final gear oil 1. Park the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 5. Add the recommended final gear oil up to the brim of the filler hole. NOTICE: Be sure no - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 112
EVU00721 Differential gear oil Checking the differential gear oil level 1. Park the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type to - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 113
Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) 6. Reinstall the differential gear oil filler bolt, and then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) 7. Check for oil leakage - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 114
EVU00732 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Park the vehicle on a level surface. 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 115
distilled water only. However, if distilled water is not available, soft water may be used for refilling. If your vehicle overheats, see page 8-59 for instructions. 1. Front axle boot (× 2 each side) 8-20 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 116
5UG14001 Spark plug inspection Removal 1. Lift the cargo bed up. (See pages 4-15- 4-16 for cargo bed lifting and lowering procedures.) 2. Remove the spark plug cap. 1. Rear axle boot (× 2 each side) 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 117
1. Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-tolight tan for a vehicle that is - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 118
Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification. Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) 3. Install the spark plug and tighten it to the specified torque. If a torque wrench is not available when you are installing the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 119
5UG14002 Cleaning the air filter elements Cleaning the intake duct air filter element 1. Remove the air intake duct grill by removing the quick fastener screws. 2. Remove the air filter element from the air intake duct grill by pulling it out as shown. 1. Air filter element 2. Air intake duct - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 120
5. Reinstall the air filter element into the air intake duct grill. 6. Reinstall the air intake duct grill by installing the quick fastener screws. Cleaning the engine air filter element There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 121
3. Remove the air filter case cover by unhooking the holders. 4. Remove the air filter element. 1. Air filter element 1. Air filter case cover holder (× 4) 2. Air filter case cover 8-26 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 122
5. Remove the sponge material from its frame. 6. Wash the sponge material gently but thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air filter element can cause a fire or explosion, which could lead to serious injury. 7. Squeeze the excess - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 123
8. Wash the sponge material in warm soapy water to remove remaining solvent, then rinse thoroughly with plain warm water. 9. Squeeze excess water out of the sponge material. NOTICE: Do not twist the sponge material when squeezing it. 10. Allow the sponge material to dry thoroughly. Inspect the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 124
2P512001 The air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas. Each time air filter element maintenance is performed, check the air inlet to the air filter case for obstructions. Check the air - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 125
5UG14003 EVU00780 V-belt cooling duct check hose The V-belt cooling duct check hose is located under the driver seat. (See page 4-13 for seat removal and installation procedures.) If dust or water collects in the V-belt cooling duct check hose, remove the hose and clean it. V-belt case drain plug - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 126
EVU00792 Cleaning the spark arrester WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the engine is stopped and the exhaust system is cool before cleaning spark arrester. Do not start the engine while cleaning the exhaust system. 1. Remove the bolts. 2. Remove - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 127
EVU00800 Tightening torque: Tailpipe bolt: 9.5 Nm (0.95 m·kgf, 6.9 ft·lbf) Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 128
EVU00810 Idle speed adjustment A diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it responds quickly to the throttle with - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 129
. This adjustment however, should be left to a professional Yamaha service technician. Brakes Replacement of brake components requires professional knowledge. Brake service should be performed by a Yamaha dealer. WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 130
EVU00840 The wheels need to be removed to check the brake pads. (See pages 8-42-8-45 for wheel removal and installation procedures.) Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 131
EVU00850 Checking the brake fluid level The brake fluid reservoir is located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) Observe these precautions: G When checking the fluid level, make sure the top of the brake fluid reservoir is level. G Use only the recommended - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 132
system if the brake fluid level goes down. EVU00860 Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 133
EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear "L". 2. Remove the seats. (See page 4-13 for seat removal and installation procedures.) 3. Remove the console. (See page - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 134
EVU00880 1. Locknut 2. Adjusting nut 7. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play. 8. Tighten the locknut. 9. Reinstall the console. 10. Reinstall the seats. Brake light switch adjustment The brake light switch, which is activated - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 135
EVU00890 Cable inspection and lubrication WARNING Damaged cables could restrict operation, which may cause an accident or injury. Inspect control cables frequently and replace damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables can also become - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 136
EVU00900 EVU00910 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 137
EVU00920 EVU00930 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Nut (× - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 138
Tire replacement Always use the same size and type of tires recommended in this owner's manual. The tires that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 139
EVU00940 Wheel installation 1. Install the wheel and the nuts. G The arrow mark on the tire must point toward the rotating direction of the wheel. G Tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel. 2. Lower the vehicle so that the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 140
EVU00950 Wheel nut torque: Front: 55 Nm (5.5 m·kgf, 40 ft·lbf) Rear: 55 Nm (5.5 m·kgf, 40 ft·lbf) Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 141
EVU00960 WARNING Avoid battery contact with skin, eyes, or clothing. Shield eyes when working near batteries. Keep out of reach of children. You could be poisoned or severely burned by the sulfuric acid in battery electrolyte. In case of accidental contact with battery electrolyte: EXTERNAL: Flush - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 142
Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. WARNING To avoid battery explosion and/or serious damage to the electrical system: G Do not connect the negative lead of the jumper cable to the negative terminal of the battery G Do not - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 143
However, if the vehicle must be jump-started, proceed as follows. 1. Turn the key to "OFF". 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Remove the battery compartment cover. 4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 144
EVU00970 6. Start the engine. (Refer to "Starting a cold engine" on pages 6-2-6-5.) 7. After the engine starts, disconnect the negative lead of the jumper cable from the vehicle and charged battery, and then disconnect the positive lead of the jumper cable from the charged battery and the battery - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 145
Turn the key to "OFF" and turn off the electrical circuit in question. NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 146
EVU01670 Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive motor fuse: Backup fuse: 30.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 3.0 A 10.0 A Replacing a headlight bulb If a headlight bulb burns out, - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 147
3. Remove the headlight bulb holder cover by pulling it off. 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 1. Headlight bulb holder cover 1. Headlight bulb holder 8-52 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 148
5. Wait for the headlight bulb to cool before touching or removing it. Remove the bulb by pulling it out. 6. Insert a new headlight bulb into the bulb holder by pushing it in. 7. Reinstall the bulb holder by pushing it in and turning it clockwise. Reinstall the bulb holder cover and the cover at - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 149
EVU00990 EVU01000 Headlight beam adjustment NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b. Tail/brake light bulb replacement If a tail/brake light bulb - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 150
2. Lift the cargo bed up. (See page 4-16 for cargo bed lifting and lowering procedures.) 3. Remove the panel. 4. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 1. Quick fastener screw (× 8) 3. Panel A 2. Bolt (× 2) 5. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 151
specified torque. Tightening torque: Panel bolt: 6.5 Nm (0.65 m·kgf, 4.7 ft·lbf) Troubleshooting Although Yamaha vehicles receive an inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 152
WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage. 8-57 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 153
EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Remove the fuel hose from the fuel pump. - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 154
Engine overheating Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. Place a thick rag over the cap and remove the cap slowly to allow any remaining pressure - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 155
EVU01030 1- CLEANING AND STORAGE A. Cleaning Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 156
EVU01041 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-to-get-at places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean chamois towel - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 157
3. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 4. Lubricate all control cables. 5. Block up the frame to - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 158
EVU01050 1- SPECIFICATIONS YXR66FW 2,885 mm (113.6 in) 1,385 mm (54.5 in) 1,853 mm (73.0 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 280 mm (11.0 in) 3,900 mm (154 in) 514.0 kg (1,133 lb) Liquid cooled 4-stroke, SOHC Forward-inclined single cylinder 660.0 cm3 100.0 × 84.0 mm (3.94 × 3.31 in) 9.10:1 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 159
-40) or SAE 10W-40 YAMALUBE 4-CW (5W-30) or SAE 5W-30 4 5 -20 -10 0 10 20 30 40 50 ˚C 6 7 Recommended engine oil classification API service SG type or higher, JASO standard MA 8 NOTICE In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 160
Model Final gear case oil: Type Quantity Differential gear case oil: Type Quantity Radiator capacity (including all routes): Air filter: Engine Intake duct Fuel: Type Fuel tank capacity Carburetor: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR66FW SAE 80 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 161
Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size YXR66FW V-belt Shaft drive 41/21 × 24/18 × 33/9 (9.544) V-belt automatic Right - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 162
Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity Headlight type: Front and rear - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 163
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 164
1- CONSUMER INFORMATION 1. KEY IDENTIFICATION NUMBER: ACA-02E EVU00090 Identification number records Record the key identification number, vehicle identification number, and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 165
EVU00100 EVU00110 Key identification number The key identification number is stamped on the key, as shown in the following illustration. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped into the frame. 1 2 3 4 5 6 7 8 9 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 166
EVU00121 Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1. Model label 11-3 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 167
EVU01060 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 168
(1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500) 1,350 24,000 (15,000) 1,500 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 169
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side × Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 170
EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 11-7 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 171
11-8 - 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 172
- 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 173
- 2007 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 174
YAMAHA MOTOR CO., LTD. PRINTED IN USA 2007.08-1.3×1 CR (E)
5UG-F8199-14
LIT-11626-20-64
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR66FW
OWNER’S MANUAL