2005 Yamaha Motorsports Big Bear 400 4x4 Owners Manual - Page 113

2005 Yamaha Motorsports Big Bear 400 4x4 Manual

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ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Engine oil filter element Engine oil strainer Final gear oil Differential gear oil Front brake* Rear brake* Clutch* Reverse release cable* Wheels* Wheel bearings* Front and rear suspension* Steering system* Drive shaft universal joint* Axle boots* Fittings and fasteners* • Clean. • Clean. • Check oil level/oil leakage. • Replace every 12 months Check operation/fluid leakage/see NOTE page 8-5. Correct if necessary. Check operation. Adjust if necessary. Check operation. Adjust if necessary. Check operation. Adjust if necessary. Check balance/damage/runout. Repair if necessary. Check bearing assemblies for looseness/damage. Replace if damaged. Check operation. Correct if necessary. Check operation. Replace if damaged. Check toe-in. Adjust if necessary. Lubricate with lithium-soap-based grease. Check operation. Replace if damaged. Check all chassis fittings and fasteners. Correct if necessary. 8-4

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8-4
Engine oil filter element
• Clean.
Engine oil strainer
• Clean.
Final gear oil
•
Check oil level/oil leakage.
•
Replace every 12 months.
Differential gear oil
Front brake*
•
Check operation/fluid leakage/see NOTE page 8-5.
•
Correct if necessary.
Rear brake*
•
Check operation.
•
Adjust if necessary.
Clutch*
•
Check operation.
•
Adjust if necessary.
Reverse release cable*
•
Check operation.
•
Adjust if necessary.
Wheels*
•
Check balance/damage/runout.
•
Repair if necessary.
Wheel bearings*
•
Check bearing assemblies for looseness/damage.
•
Replace if damaged.
Front and rear
suspension*
•
Check operation.
•
Correct if necessary.
Steering system*
•
Check operation.
•
Replace if damaged.
•
Check toe-in.
•
Adjust if necessary.
Drive shaft universal joint*
•
Lubricate with lithium-soap-based grease.
Axle boots*
•
Check operation.
•
Replace if damaged.
Fittings and fasteners*
•
Check all chassis fittings and fasteners.
•
Correct if necessary.
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
month
1
3
6
6
12
km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours
20
75
150
150
300