2004 Yamaha Motorsports Road Star Owners Manual
2004 Yamaha Motorsports Road Star Manual
2004 Yamaha Motorsports Road Star manual content summary:
- 2004 Yamaha Motorsports Road Star | Owners Manual - Page 1
OWNER'S MANUAL XV17AS(C) XV17ASS(C) XV17ATS(C) LIT-11626-17-09 5VN-28199-10 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 2
EAU10041 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 3
of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual. - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 4
manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions procedures easier or clearer. CAUTION: NOTE: NOTE: G This manual should be considered a permanent part of this motorcycle and should - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 5
INFORMATION EAU10191 AFFIX DEALER LABEL HERE XV17AS(C)/XV17ASS(C)/XV17ATS(C) OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 6
TABLE OF CONTENTS SAFETY INFORMATION ...1-1 Location of important labels ...1-5 DESCRIPTION ...2-1 Left view ...2-1 Right view ...2-3 Controls and instruments...2-5 INSTRUMENT AND CONTROL FUNCTIONS ...3-1 Main switch/steering lock ...3-1 Indicator and warning lights ...3-2 Speedometer unit ...3-2 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 7
Replacing a license plate light bulb ...6-35 Supporting the motorcycle ...6-35 Troubleshooting ...6-36 Troubleshooting chart ...6-37 MOTORCYCLE CARE AND STORAGE ...7-1 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-9 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 8
SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 9
SAFETY INFORMATION wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 10
SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of XV1700A 194.0 kg (428 lb) (CAL)(U49)/XV1700AS 194.0 kg (428 lb) (CAL)(U49)/XV1700AT 181.0 kg (339 lb) (CAL)(HAW)(U49). When loading within this weight limit, keep - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 11
another vehicle, make sure that it is kept upright and that the fuel cock is turned to "ON" or "RES" (for vacuum type) / "OFF" (for manual type). If it should lean over, gasoline may leak out of the carburetor or fuel tank. If you should swallow any gasoline, inhale a lot of - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 12
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 1-5 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 13
SAFETY INFORMATION 1 5 1 2 6 XV17AT 3 XV17AT 7 California only 4 1-6 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 14
DESCRIPTION EAU10410 Left view XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7. Shift pedal (page 3-6) Starter (choke) knob (page 3-9) Fuel cock (page 3-8) Engine oil filler cap (page 6-10) Battery (page 6-30) Owner's tool kit (page 6-1) Fuse (page 6-32) 2-1 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 15
DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7. Shift pedal (page 3-6) Starter (choke) knob (page 3-9) Fuel cock (page 3-8) Engine oil filler cap (page 6-10) Battery (page 6-30) Owner's tool kit (page 6-1) Fuse (page 6-32) 2-2 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 16
DESCRIPTION EAU10420 Right view XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7. Passenger footrest Fuel tank (page 3-7) Fuel tank cap (page 3-7) Brake pedal (page 3-6) Rider footrest Air filter element (page 6-14) Shock absorber assembly spring preload adjusting nut (page 3-13) 2-3 8. Muffler - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 17
DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7. 8. Fuel tank (page 3-7) Fuel tank cap (page 3-7) Windshield Brake pedal (page 3-6) Rider footrest Air filter element (page 6-14) Shock absorber assembly spring preload adjusting nut (page 3-13) Muffler 2-4 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 18
DESCRIPTION EAU10430 Controls and instruments XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7. Clutch lever (page 3-5) Left handlebar switches (page 3-4) Speedometer unit (page 3-2) Main switch/steering lock (page 3-1) Right handlebar switches (page 3-4) Throttle grip (page 6-16) Brake lever (page 3-6) - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 19
DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7. Clutch lever (page 3-5) Left handlebar switches (page 3-4) Speedometer unit (page 3-2) Main switch/steering lock (page 3-1) Right handlebar switches (page 3-4) Throttle grip (page 6-16) Brake lever (page 3-6) 2-6 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 20
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering To unlock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 21
to the left or right. EAU11060 Neutral indicator light " " This indicator light comes on when the transmission is in the neutral position. Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 22
-diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. ECA11170 Fuel gauge The fuel gauge indicates - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 23
INSTRUMENT AND CONTROL FUNCTIONS EAU12211 Clock 1. Clock 2. Set button 3. Mode button The digital clock shows the time regardless of the main switch position. 2. Press both the set button (right) and the mode button (left) simultaneously until the hours and minutes flash. 3. Push the left button - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 24
15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position starter. ECA10050 1. Clutch lever CAUTION: See page 5-1 for starting instructions prior to starting the engine. The clutch lever is located at the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 25
INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12940 Shift pedal Brake lever Brake pedal 3 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 26
INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 27
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. EAU13560 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 28
INSTRUMENT AND CONTROL FUNCTIONS ON This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to "ON" after refueling! EAU13600 Starter (choke) knob " " 3 1. Pointed end positioned over "ON" - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 29
INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU14150 Locking the steering with a padlock Rider seat To remove the rider seat 1. Insert the key into the main switch, and then turn it counterclockwise to "OPEN". 3 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 30
INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14580 Windshield [XV17AT(C)] To suit the rider's preference, the windshield angle can be adjusted - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 31
INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) EWA10920 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 32
INSTRUMENT AND CONTROL FUNCTIONS EAU14811 NOTE: For saddlebag cleaning and care, see page 7-1. EWA11110 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10100 load and thereby soften the suspension, turn the adjusting nut in - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 33
the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 G Always have a Yamaha dealer service the shock absorber. WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 34
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 35
INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 36
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 37
PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage Check operation. If soft or - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 38
PRE-OPERATION CHECKS ITEM Control cables CHECKS • Make sure that operation is smooth. • Lubricate if necessary Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. PAGE 6-26 Wheels and tires 6-17, 6-19 Brake and shift pedals Brake and clutch levers • - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 39
the key to "ON" and make sure that the engine stop switch is set to " ". 3. Shift the transmission into the neutral position. CAUTION: The engine trouble warning light should come on when the key is turned to "ON", and then go off after a few seconds. If the engine - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 40
OPERATION AND IMPORTANT RIDING POINTS after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. 6. After starting the engine, move the starter (choke) back halfway. ECA11130 (choke) turned on, then about 2.5 minutes with the starter (choke) in the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 41
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 Shifting CAUTION: G 1. Shift pedal 2. Neutral position G Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. NOTE: To - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 42
(16 mi/h) 4th → 3rd: 25 km/h (16 mi/h) 3rd → 2nd: 25 km/h (16 mi/h) 2nd → 1st: 25 km/h (16 mi/h) CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. 5 0-1000 km (0-600 mi) Avoid prolonged operation above 1/3 throttle - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 43
OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to "OFF". EWA10310 WARNING G G Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 44
. 1. Owner's tool kit The owner's tool kit is located under the rider seat. (See page 3-10.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 45
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 6 6-2 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 46
speed √ √ √ √ √ √ 5 * 6 * √ √ √ √ √ √ √ √ 7 * Exhaust system Evaporative emission control system (For California only) 8 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 9 * Swingarm pivot bearings - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 49
√ 24 * Throttle grip housing and cable √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. 6-6 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17630 NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18750 EAU19542 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 52
the same color. NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 53
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 EAU19920 Canister (for California only) Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. To change the engine oil (with or without oil filter cartridge replacement) 1. Start the engine, warm it up for several minutes, - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 55
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 us.qt) (3.26 Imp.qt) With oil filter cartridge replacement: 4.10 L (4.33 us.qt) (3.61 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 56
PERIODIC MAINTENANCE AND MINOR REPAIR 15. Turn the engine off, and then check the oil level and correct it if necessary. EAU20041 Transfer case oil The transfer case oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 57
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Transfer case oil check bolt: 7.5 Nm (0.75 m·kgf, 5 ft·lbf) 4. Remove the oil filler cap, add the specified amount of the recommended transfer case oil, and then install and tighten the oil filler cap. Recommended transfer case oil: See page - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 58
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 3. Remove the air filter case cover by removing the screws. 4. Disconnect the hoses shown. 6 1. Screw 2. Hose 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 6. Lightly tap the air - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 59
PERIODIC MAINTENANCE AND MINOR REPAIR 10. Install the air filter case by pushing it onto the air filter joint, and then tighten the air filter joint clamp screw. 11. Install the air filter case by installing the bolts. EAU21250 EAU21380 Adjusting the carburetor The carburetor is an important part - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 60
adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Tires To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11010 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR tics of your motorcycle, you should keep the following precautions in mind. G NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10580 EAU21960 EAU22010 WARNING G Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. G The wheel rims should be checked for cracks, bends or warpage before each - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 63
PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22040 Adjusting the clutch lever free play 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 64
PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. EAU22090 EWA10630 Adjusting the brake lever free play WARNING G G 1. Locknut 2. Brake lever free play adjusting bolt 3. Brake lever free play 6 The brake lever free play should measure 2.0-5.0 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 65
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22260 Adjusting the brake pedal position the braking performance, which may result in loss of control and an accident. EAU22270 Adjusting the rear brake light switch 1. Distance between brake pedal and footrest The top of the brake pedal should be - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 66
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU22410 point that the wear indicator almost touches the brake disc, have a - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 67
PERIODIC MAINTENANCE AND MINOR REPAIR Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 68
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU23060 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 69
PERIODIC MAINTENANCE AND MINOR REPAIR 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction (a). To loosen the drive belt, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel forward. NOTE: Turn each adjusting - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 70
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 71
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 EAU23200 Checking and lubricating the brake and clutch levers Brake lever Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the sidestand Clutch lever The operation of the sidestand should be checked - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 72
engine to raise the front wheel off the ground. EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over. not operate smoothly, have a Yamaha dealer check or repair it. WARNING Securely support the vehicle so that there is no danger of it falling over. 2. Hold - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 73
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 EAU23370 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 75
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23521 Replacing the fuses 1. Bolt The main fuse and the fuse box, which contains the fuses for the individual circuits, are located behind panel A. (See page 6-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 76
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23790 EWA10790 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. WARNING Headlight bulbs get very hot. Therefore, - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 77
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24180 EAU24200 Tail/brake light This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 78
3. Remove the defective bulb by pulling it out. EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand 2. Raise the front wheel off the ground by using a motorcycle stand. To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 79
front of the rear wheel or under each side of the swingarm. EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 80
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 81
wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. Improper cleaning can damage windshields, cowlings - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 82
MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 83
MOTORCYCLE CARE AND STORAGE EWA10930 WARNING G G Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before operating the - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 84
the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock lever - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 85
MOTORCYCLE CARE AND STORAGE than 0 °C or more than 30 °C). For more information on storing the battery, see page 6-30. NOTE: Make any necessary repairs before storing the motorcycle. 7 7-5 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 86
/model: DENSO/X22EPR-U9 Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) Engine oil: Type: YAMALUBE 4(20W40) or SAE20W40 Recommended engine oil glade: API service SE, SF, SG type or higher Engine oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 us.qt) (3.26 Imp.qt) With oil - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 87
SPECIFICATIONS 5th: 21/28 (0.750) Tire air pressure (measured on cold tires): Loading condition: 0.0-90.0 kg (0-198 lb) Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) Loading condition: XV1700A 90.0-194.0 kg (198-428 lb) (CAL)(U49) XV1700AS 90.0-194.0 kg (198-428 lb) ( - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 88
SPECIFICATIONS Headlight: Bulb type: Halogen bulb Carburetor heater fuse: 10.0 A Odometer and clock fuse (backup): 5.0 A Bulb voltage, wattage x quantity: Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V-23.0 W/8.0 W × 2 Rear turn signal light: 12 V, - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 89
CONSUMER INFORMATION EAU26351 EAU26380 EAU26400 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 90
CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 9 9-2 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 91
that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 92
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 93
30 months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months 32000 mi (49000 km) or 48 months 9-5 Date of service Mileage Servicing dealer name and address Remarks 9 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 94
CONSUMER INFORMATION Maintenance interval 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 9 9-6 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 95
CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 9-7 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 96
CONSUMER INFORMATION 9 9-8 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 97
no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 98
isn't convenient, contact Yamaha with your Primary ID number (your frame number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 9 9-10 - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 99
...6-29 Steering, locking with a padlock ...3-10 Storage ...7-4 Supporting the motorcycle ...6-35 H Handlebar switches ...3-4 Headlight bulb, cartridge ...6-10 Engine, starting a warm...5-2 Engine stop switch...3-5 Engine trouble warning light ...3-2 T Tail/brake light ...6-34 Throttle cable free - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 100
INDEX Troubleshooting ...6-36 Troubleshooting chart ...6-37 Turn signal indicator light ...3-2 Turn signal light bulb, replacing ...6-34 Turn signal switch ...3-5 V Valve clearance, adjusting ...6-17 Vehicle identification number ...9-1 W Warranty, extended...9-9 Warranty, - 2004 Yamaha Motorsports Road Star | Owners Manual - Page 101
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-1.5×1 CR (E)
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5VN-28199-10
LIT-11626-17-09
XV17AS(C)
XV17ASS(C)
XV17ATS(C)
OWNER’S MANUAL