2002 Yamaha Motorsports Breeze Owners Manual
2002 Yamaha Motorsports Breeze Manual
2002 Yamaha Motorsports Breeze manual content summary:
- 2002 Yamaha Motorsports Breeze | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YFA1P(C) w This ATV should not be ridden by anyone under 16 years of age. LIT-11626-15-08 3FA-28199-1E - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 2
- 2002 Yamaha Motorsports Breeze | Owners Manual - Page 3
of your ATV, please consult a Yamaha dealer. AN IMPORTANT SAFETY MESSAGE: 8 READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. 8 PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV. 8 NEVER - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 4
INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: Q w The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 5
manufacture. Please check your local riding laws and regulations before operating this machine. EBU00711 AFFIX DEALER LABEL HERE YFA1P(C) OWNER'S MANUAL © 2001 by Yamaha Motor Corporation, U.S.A. 1st Edition, April 2001 All rights reserved. Any reprinting or unauthorized use without the written - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 6
EBU00014 w Indicates a potential hazard that could result in serious injury or death. CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 7
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oill...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 8
8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 37 Headlight beam adjustment...8-38 Spark arrester cleaning ...8-38 Troubleshooting...8-40 Troubleshooting chart...8-41 9 CLEANING AND STORAGE ...9-1 A. CLEANING - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 9
11 NOISE REGULATION...11-1 12 MAINTENANCE RECORD ...12-1 13 ATV LIMITED WARRANTY ...13-1 14 YAMAHA EXTENDED SERVICE (Y.E.S.)...14-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 10
EBU00464 LOCATION OF THE WARNING AND SPECIFICATION LABELS q we r t 1-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 11
Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 1 2 5FE-21697 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 12
a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 5FE-2151H-01 5 DRIVE SELECT LEVER 8 Read owner's manual carefully before operating. 8 ATV MUST be stopped before shifting select lever. 8 Shifting into reverse is impossible without applying rear brake lever - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 13
riding on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: 8 Read this manual and all labels carefully and follow the operating procedures described. 8 Never operate an ATV without proper training or - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 14
time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. 8 Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation. 8 Always go slowly and be extra - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 15
sharply to one side. Go straight down the hill where possible. 8 Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 16
chance of skidding or sliding out of control. 8 Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 17
exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow greater distance for braking. FOR MORE INFORMATION ABOUT ATV SAFETY , call the Consumer Products Safety Commission - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 18
qWARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 19
qWARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation. 2-7 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 20
lever Main switch Fuel tank cap Handlebar switch NOTE: @0 !9 !8 !7 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 21
EBU00600 EBU00035 Identification number records Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 22
EBU00036 EBU00787 Vehicle identification number The vehicle identification number is stamped into the frame. Model label The model label is affixed to the location in the illustration. Record the information on this label in the space provided. This information will be needed to order spare parts - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 23
EBU00039 CONTROL FUNCTIONS w Indicates a potential hazard that could result in serious injury or death. EBU00041 OFF ON 4 Main switch Functions of the respective switch positions are as follows: ON: Engine can be started only at this position and the headlight and taillight come on when the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 24
EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Main switch 2. Reverse indicator light "REVERSE" 3. Neutral lindicator light "NEUTRAL" EBU00044 1. Engine stop switch "ENG. STOP" 2. Lights switch "LIGHTS" 3. Start switch "START" EBU00054 Reverse indicator light "REVERSE" - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 25
EBU00056 EBU00736 Start switch "START" The starter motor cranks the engine when this switch is pushed. cC See starting instructions prior to starting engine (see page 6-1 for details). Light switch "LIGHTS" Turn the switch to the "LO" position to switch on the low beam and - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 26
HAZARD Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a Yamaha dealer if you can't find or solve the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 27
EBU00066 Speed limiter The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Screwing in the adjuster limits the maximum engine power available and decreases the maximum speed of the ATV. qWARNING POTENTIAL HAZARD Improper adjustment of the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 28
EBU00070 EBU00072 Front brake lever The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake. Rear brake lever The rear brake lever is located on the left handlebar. Pull it toward the handlebar to apply the rear brake. q q 1. Front brake - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 29
EBU00074 Parking brake Use the parking brake when you have to start the engine or park the machine, especially on a slope. Apply the rear brake lever and push down the lock plate to apply the parking brake. Squeeze the rear brake lever to release the parking brake. qWARNING POTENTIAL HAZARD - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 30
EBU00085 EBU00092 Drive select lever The drive select lever is used for driving the machine either forward or in reverse. Refer to page 6-4 for drive select lever operation. Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. q e w q a a. Drive select lever 2. For forward - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 31
EBU00093 Fuel cock The fuel cock supplies fuel from the fuel tank to the carburetor. The fuel cock has three positions. OFF: With the lever in this position fuel will not flow. Always turn the lever to this position when the engine is not running. ON: With the lever in this position, fuel flows to - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 32
EBU00094 EBU00567 Starter (choke) Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit supplies this mixture. Move in direction a to turn on the starter (choke). Move in direction b to turn off the starter (choke). Refer to "Starting a cold engine" for proper - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 33
To install the seat, insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. NOTE: Make sure that the seat is securely fitted. EBU00112 w Indicates a potential hazard that could result in serious injury or death. 4-11 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 34
PRE-OPERATION CHECKS Before using this machine, check the following points: ITEM Brake Fuel Engine oil and Transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Battery Lights ROUTINE • Check operation, condition and free play. • Adjust if necessary. • Check fuel level. • - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 35
use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. Front and rear brakes 1. Brake levers Check for correct free play in the brake levers. If the free play is incorrect, adjust it. (See - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 36
Always check the brakes at the start of every ride. Do not ride the ATV if you find any problem with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. Fuel Make sure there is sufficient gasoline in the tank - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 37
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. 5-4 qWARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 38
(20W40) or SAE20W40 YAMALUBE 4 (10W30) or SAE10W30 SAE 5W30 -20° -10° 0° 10° 20° 30° 40° 50°C Recommended engine/transmission oil classification: API Service SE, SF, SG type or higher Oil quantity: Engine oil: Periodic oil change: 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 39
and Fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque. Battery Check fluid level and fill if necessary. Use only distilled water if refilling is necessary. (See pages - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 40
EBU00157 Tires qWARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tire pressure, may cause loss of control, increasing your risk of accident. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 41
4. Use no more than the following pressures when seating the tire beads. Front 250 kPa (2.5 kgf/cm2, 36 psi) Rear 250 kPa (2.5 kgf/cm2, 36 psi) Higher pressures may cause the tire to burst. Inflate the tires very slowly and carefully. Fast inflation could cause the tire to burst. Set pressure with - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 42
EBU00160 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a a. 3 mm (0.12 in) 5-9 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 43
familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If there is a control or function you do not understand, ask your Yamaha dealer. 6-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 44
NOTE: 8 The engine can be started only when the drive select lever is in neutral. 8 When the drive select lever is in neutral, the neutral indicator light should come on. If the light does not come on, ask a Yamaha dealer to inspect it. 5. Use the starter (choke) in reference to the figure: Position - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 45
NOTE: If the engine fails to start, release the start switch, then push the start switch again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 10 seconds on each attempt. 7. If the engine is - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 46
to the closed position. 2. Shift the gear from neutral to forward and vice versa by moving the drive select lever along the shift guide. a a. Drive select lever 2. Forward "F" 1. Neutral "N" 3. Reverse "R" NOTE: Make sure that the drive select lever is completely shifted into position. 3. Open the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 47
NOTE: When in reverse, the reverse indicator light should be on. If the light does not come on, ask a Yamaha dealer to inspect the ATV. 4. Check behind for people or obstacles, then release the parking brake. 5. Open the throttle lever gradually and continue to watch to the rear while backing. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 48
EBU00209 Engine break-in There is never a more important period in the life of your machine than the period between zero and 20 hours. For this reason, we ask that you carefully read the following material. Because the engine is brand new, you must not put an excessive load on it for the first - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 49
EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle. Rev the machine freely through the gears but do not use full throttle at any time. 3. After break-in: Avoid prolonged full throttle operation. Vary speeds occasionally. Parking When parking, stop the engine and shift into - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 50
EBU00215 Parking on a slope qWARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The ATV could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, place the machine - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 51
EBU00221 Accessories and loading EBU00222 Accessories Accessories can affect the handling and control of your ATV. Keep the following in mind when considering an accessory or operating an ATV which has accessories. 8 Choose only accessories designed for your ATV. Your Yamaha dealer has a variety - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 52
EBU00585 Loading As originally equipped, this ATV is not designed to carry cargo or tow a trailer. If you choose to add accessories so that you can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the following points in mind: 8 Never exceed the weight limits shown. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 53
qWARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 54
EBU00893 w Indicates a potential hazard that could result in serious injury or death. 6-12 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 55
Riding Your ATV 7 7-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 56
7-2 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 57
use. This section, Riding your ATV, provides general ATV riding instructions for recreational riding. The skills and techniques described in this section, begin to ride, be sure you have read 7-3 this Owner's Manual completely and understand the operation of the controls. Pay particular attention to - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 58
in the course and the operating techniques described in this Owner's Manual. For more information about the training course, contact an authorized 1-800-887-2887. qWARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 59
Not recommended for children under 16 years of age. qWARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. HOW TO AVOID THE HAZARD A child under - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 60
This ATV is designed to carry operator only passengers prohibited. qWARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 61
Apparel qWARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 62
Do not operate after consuming alcohol or drugs. Operator's performance capability is reduced by the influence of alcohol or drugs. qWARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 63
TO AVOID THE HAZARD Always use the size and type tires specified in the Owner's Manual for this vehicle on pages 5-7-5-8. Always maintain proper tire pressure as described in the Owner's Manual on page 5-8. qWARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 64
w Indicates a potential hazard that could result in serious injury or death. Do not operate at speeds too fast for your skills or the conditions Speed limiter For riders inexperienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The speed limiter - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 65
ATV. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions in your Owner's Manual for carrying cargo or pulling a trailer. 7-11 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 66
During operation Always keep your feet on the footboards during operation. Otherwise your feet may contact the rear wheels. qWARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 67
Avoid wheelies and jumping. You may lose control of the ATV or overturn. qWARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don't - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 68
added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer. 7-14 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 69
Exhaust system The exhaust system on the ATV is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it. HOW TO AVOID THE HAZARD Do not operate, idle, or park the ATV in dry grass - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 70
BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control. qWARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect handling and control - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 71
Do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles. qWARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 72
Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset. qWARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 73
qWARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 74
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WHAT CAN HAPPEN You could be in a collision. You could be injured. HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 75
ATV is designed for off-road use only, and handling maneuvers are more difficult to perform on pavement. Set the parking brake and follow the instruction on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. Remember that the engine and exhaust - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 76
that this skill be learned first at low speed. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Owner's Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the conditions - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 77
Lean towards inside of turn. Support your weight on the outer footboard This procedure should be practiced at slow speed many times in a large off-road area with no obstacles. If - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 78
CLIMBING UPHILL Use proper riding techniques to avoid vehicle overturns on hills. Be sure that you can maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes. Try more difficult climbs only after you have developed your skill. In all cases - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 79
of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Owner's Manual. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 80
room to do so) and go down the hill. When crossing the side of a hill: Always follow proper procedures as described in the Owner's Manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. qWARNING POTENTIAL HAZARD Improperly crossing hills - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 81
7-27 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 82
If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the uphill side. Physically turn the ATV around and - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 83
When fully stopped, apply rear brake as well, and then lock parking brake. Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner's Manual. 7-29 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 84
control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner's Manual. Note: a special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill. Shift - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 85
OK 7-31 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 86
AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner's Manual on level ground. Be very careful when turning on any hill. Avoid crossing the side of a steep hill if possible. When crossing the side of - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 87
Shift your weight to the uphill side of the ATV. OK 7-33 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 88
an accident. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in your Owner's Manual. 7-34 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 89
Test your brakes after leaving the water. Do not continue to ride your ATV without verifying that you have regained proper braking ability. cC After riding your ATV in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case. Wash the ATV in fresh - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 90
ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner's Manual. 7-36 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 91
7-37 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 92
SLIDING AND SKIDDING Care should be used when riding on loose or slippery surfaces since the ATV may slide. If unexpected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 93
With practice, over a period of time, skill at controlled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are reduced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 94
WHAT TO DO IF ...This section is designed to be a reference guide only. Be sure to read each section on riding techniques completely. WHAT TO DO ...8 If your ATV doesn't turn when you want it to: Bring - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 95
8 If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned towards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the ATV is going to - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 96
7-42 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 97
7-43 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 98
Yamaha dealer perform service if you are not familiar with machine service. EBU00257 qWARNING POTENTIAL HAZARD Servicing an engine while maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are recommended to put this owner's manual and low-pressure tire gauge in the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 99
The service information included in this manual is intended to provide you, the owner, installed and used according to instructions. If you have questions, consult an authorized Yamaha ATV dealer. 8 NOTE: If you do not have a torque wrench available during a service operation requiring one, take - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 100
EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM ROUTINE • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check idle speed/starter operation. • Adjust if necessary. • Check breather hose for - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 101
specific gravity. • Check breather hose for proper operation. • Correct if necessary. 1 1 1 1 1 1 1 1 1 1 1 1 1 * : It is recommended that these items be serviced by a Yamaha dealer. ** : Lithium soap base grease. w Indicates a potential hazard that could result in serious injury or death. 8-4 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 102
EBU00896 Engine oil Engine oil level measurement 1. Place the machine on a level surface. 2. Warm up the engine for several minutes and stop it. 3. Remove the dipstick and wipe it off with a clean rag. Insert the dipstick in the filler hole without screwing it in. q w e NOTE: Wait a few minutes - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 103
4. Remove the dipstick and drain bolt to drain the oil. 5. Clean the oil strainer with solvent. 6. Inspect the O-ring and replace it if damaged. 7. Install the O-ring, oil strainer, compression spring and drain bolt. Tighten the drain bolt to specification. q cC r e w q Tightening torque: Drain - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 104
EBU00891 8. Fill the engine with oil and install the dipstick. Recommended oil: See page 10-2. Oil quantity: Periodic oil change 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 Imp qt, 1.53 US qt) Transmission oil Transmission oil measurement 1. Place the machine on a level surface. 2. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 105
q 3. Remove the oil filler bolt and drain bolt to drain the oil. q 1. Oil filler bolt 3 Install the screw and oil filler bolt and tighten to specification. Tightening torque: Screw: 16 Nm (1.6 m0kgf, 11 ft0lb) Oil filler bolt: 23 Nm (2.3 m0kgf, 17 ft0lb) Transmission oil replacement 1. Place the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 106
of the engine. For example, a very white center electrode porcelain color could indicate an intake air leak or carburetion problem for that cylinder. Do not attempt to diagnose such problems yourself. Instead, take the ATV to a Yamaha dealer. You should periodically remove and inspect the spark plug - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 107
Before installing the spark plug, measure the electrode gap with a feeler gauge and adjust to specification. Spark plug gap: 0.6 ~ 0.7 mm (0.02 ~ 0.03 in) q 1. Spark plug wrench a Tightening torque: Spark plug: 12.5 Nm (1.25 m0kgf, 9.1 ft0lb) a. Spark plug gap When installing the spark plug, - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 108
EBU00897 Engine and V-belt compartment air filter element cleaning Both air filter elements should be cleaned at the specified intervals in the periodic maintenance chart. Engine air filter element 1. Remove the seat. 2. Remove the breather hose and loosen the clamp screw. 3. Remove the air filter - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 109
the air filter element, and separate it from the guide. qWARNING POTENTIAL HAZARD Using low flash point solvents or of the filter and let it dry. w q 1. Air filter element 2. Element guide 5. Wash the element gently but thoroughly in solvent. cC Do not twist the filter element when squeezing it - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 110
the washer 1 the bent edge upward as shown. NOTE: The element should be wet but not dripping. 9. Install the air filter element to the element guide. 10.Install the element assembly and parts removed for access. 1. Washer q 8-13 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 111
NOTE: The air filter element should be cleaned every 20 ~ 40 hours. It should be cleaned and lubricated more often if the machine is operated in extremely dusty areas. Each time filter element maintenance is performed, check the air inlet to the filter case for obstructions. Check the air cleaner - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 112
EBU00301 2. Remove the air filter element cover. 3. Pull out the air filter element. Idle speed adjustment NOTE: A diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4, - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 113
fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician. q 1. Throttle stop screw 8-16 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 114
EBU00307 Throttle lever adjustment NOTE: Adjust the engine idling speed before adjusting the throttle lever free play. 1. Loosen the locknut. 2. Turn the adjusting bolt until the throttle lever free play is 3 ~ 5 mm (0.12 ~ 0.20 in). 3. Tighten the locknut. q w a 1. Locknut a. 3 ~ 5 mm (0.12 ~ - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 115
EBU00308 Front and rear brake shoe inspection A wear indicator is provided on each brake. The indicators allows checking of brake shoe wear without disassembling the brake. Apply the brake and check the position of the indicator. If the indicator reaches the wear limit line, ask a Yamaha dealer to - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 116
EBU00970 Front brake lever free play adjustment NOTE: Before adjusting the brake, inspect the front brake shoes. The front brake lever free play should be adjusted to 5 ~ 8 mm (0.2 ~ 0.3 in) at the brake lever pivot. If the free play is incorrect, adjust as follows: 1. Remove the front cover by - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 117
e q e 3. Loosen the locknut and fully turn in the adjusting bolt at the front brake lever. q w w 1. Front fender 3. screw 2. Bolt w 1. Locknut 2. Adjustig bolt 8-20 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 118
4. Make sure the cable joint in the equalizer is straight when the brake is applied. If not, loosen the locknut and turn the adjusting nuts at the front brake cables until the cable joint becomes straight. w q w q w q a´ a a = a´ 1. Equalizer 2. Cable joint 1. Locknut 2. Adjuster 5. Tighten - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 119
or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: 8 Make sure the brakes operate smoothly and that the free play is correct. 8 Make sure the brakes do not drag. Replacement of brake components requires - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 120
EBU00965 Rear brake adjustment Brake lever free play should be 5 ~ 8 mm (0.2 ~ 0.3 in) at the brake lever pivot. If the free play is incorrect, adjust as follows: Turn the adjusting nut on the brake hub in direction a to decrease play, and in direction b to increase play. a ba q 1. Adjusting nut - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 121
or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: 8 Make sure the brakes operate smoothly and that the free play is correct. 8 Make sure the brakes do not drag. Replacement of brake components requires - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 122
EBU00353 Drive chain slack adjustment 1. Loosen the hub stopper bolt locknut and then the hub stopper bolt. 3. Loosen the chain adjuster locknut. To tighten the chain, turn the chain adjuster in direction a. To loosen the chain, turn the adjuster in direction b and push the wheels forward. e q - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 123
4. After adjusting, be sure to tighten the chain adjuster locknut and the axle holding bolts. Tightening torque: Chain adjuster locknut: 15.5 Nm (1.55 m0kgf, 11.2 ft0lb) Axle holding bolts (upper): 85 Nm (8.5 m0kgf, 61 ft0lb) Axle holding bolts (lower): 60 Nm (6.0 m0kgf, 43 ft0b) 5. Finger tighten - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 124
specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows. 2. Wipe the drive chain dry. 3. Thoroughly lubricate the drive chain with a special O-ring chain lubricant. cC Do - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 125
EBU00355 EBU00356 Draining the V-belt compartment If water leaks into the V-belt compartment such as when the machine is driven in water, remove the drain screw on the bottom of compartment and drain the water. Be sure to drive slowly until the V-belt becomes dry. If slipping is noticed, ask a - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 126
EBU00725 EBU00728 Brake lever lubrication Lubricate the pivoting parts of the brake levers. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Knuckle shaft, lower arms and steering shaft lubrication Lubricate the pivot points using a grease gun. Recommended lubricant: Lithium- - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 127
EBU00373 Wheel removal 1. Elevate the wheel by placing a suitable stand under the frame. 2. Remove the nuts from the wheel. 3. Remove the wheel assembly. 1. Tapered wheel nuts are used for both front and rear wheels. Install the nut with its tapered side towards the wheel. 2. Tighten the wheel - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 128
as to cause battery electrolyte or gas to exit onto the frame, structural and cosmetic damage to the machine can occur. e 1. Battery 2. Battery breather hose 3. Guide 8-31 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 129
qWARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases. HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 130
EBU00382 Replenishing the battery fluid A poorly maintained battery will corrode and discharge quickly. The battery fluid should be checked at least once a month. 1. The level should be between the upper and lower level marks. Use only distilled water if refilling is necessary. cC Normal tap water - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 131
EBU00388 Fuse replacement 1. The fuse case is located on the right side of the machine. 2. If the fuse is blown, turn off the main switch and install a new fuse of the specified amperage. Then turn on the switches, if the fuse immediately blows again, consult a Yamaha dealer. Specified fuse: 5A - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 132
EBU00645 Replacing the headlight bulb If the headlight bulb burns out, replace the bulb as follows: 1. Remove the screws holding the headlight unit assembly to the headlight body. 2. Remove the bulb holder cover, turn the bulb holder counterclockwise and remove the defective bulb. 8-35 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 133
qWARNING POTENTIAL HAZARD The headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it. 3. Put a new - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 134
EBU00861 Tail/brake light bulb replacement 1. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 3. Install a new bulb in the bulb holder by pushing it inward and turning it clockwise. q w q 1. Blub 1. Bulb holder 2. Blub holder 4. Install the bulb holder (together - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 135
EBU00410 EBU00457 Headlight beam adjustment cC It is advisable to have a Yamaha dealer make this adjustment. Vertical adjustment: To raise the beam, loosen the adjusting screw and pull the headlight assembly toward you. To lower the beam, push it away from you. After adjusting, be sure to tighten - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 136
2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe. qWARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 137
trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills. qWARNING POTENTIAL HAZARD - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 138
EBU00440 Troubleshooting chart Remove the fuel hose from the fuel cock. Water or dirt mixed in fuel. Turn the fuel cock to "ON". Clean filter element and - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 139
EBU00417 CLEANING AND STORAGE A. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the machine: a. Block off the end of the exhaust pipe to prevent - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 140
7. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy. 8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may mar the paint or protective finish. When finished, start the - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 141
EBU00525 B. STORAGE Long term storage (60 days or more) of your machine will require some preventive procedures to guard against deterioration. After thoroughly cleaning the machine, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of Yamaha Fuel - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 142
EBU00428 SPECIFICATIONS Model Dimension: Overall length Overall width Overall height Seat height Wheel base Minimum ground clearance Minimum turning radius Basic weight: With oil and full fuel tank Engine: Type Cylinder arrangement: Displacement Bore × Stroke Compression ratio Starting system - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 143
4 (20W40) or SAE20W40 YAMALUBE 4 (10W30) or SAE10W30 SAE 5W30 -20° -10° 0° 10° 20° 30° 40° 50°C Recommended engine oil/transmission oil classification: API Service SE, SF, SG type or higher cC Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 144
Model Air filter: for engine for V-belt compartment Fuel: Type Tank capacity Reserve amount Carburetor: Type/manufacturer Spark plug: Type/manufacturer Gap Clutch: Type Transmission: Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction ratio Transmission - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 145
Model Chassis: Frame type Caster angle Trail Tire: Type Size: Front Rear Brake: Front brake type Operation Rear brake type Operation Suspension: Front Rear Shock absorber: Front Rear Steel tube 6° 15 mm (0.59 in) Tubeless AT20 × 7 - 8 AT22 × 10 - 8 Drum brake Right hand operation Drum brake Left - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 146
Model Wheel travel: Front Rear Electrical: Ignition system Generator system Battery type/voltage, capacity Headlight type: Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator light: Neutral Reverse 70 mm (2.8 in) 80 mm (3.2 in) YFA1 C.D.I. A.C. Magneto 12N12C-4A-2/12V, 12AH Bulb - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 147
EBU00430 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 148
. MAINTENACE INTERVAL 1 Month 3 Months 6 Months 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 12-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 149
EBU00432 13-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 150
13 13-2 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 151
EBU00435 14-1 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 152
14 14-2 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 153
EBU00436 w Indicates a potential hazard that could result in serious injury or death. - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 154
12 12-2 - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 155
EBU00437 PROTECT YOUR INVESTMENT - 2002 Yamaha Motorsports Breeze | Owners Manual - Page 156
and in turns. 9 avoid paved surfaces - pavement may seriously affect handling and control. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. (For replacement manual, call 1-800-532-1558) YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN 2001·4-0.7×1 ! (E) PRINTED ON RECYCLED PAPER
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This ATV should not be ridden by anyone under 16 years of age.
OWNER’S MANUAL
3FA-28199-1E
YFA1P(C)
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIT-11626-15-08