2015 Polaris Sportsman Touring 570 SP Owners Manual

2015 Polaris Sportsman Touring 570 SP Manual

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  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 1
    Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP for Maintenance and Safety Owner's Manual Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
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    the State of California to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. For
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 3
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master
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    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
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    TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...26 Operation ...51 Winch Guide ...73 Emission Control Systems ...85 Maintenance ...86 Troubleshooting ...138 Specifications ...142 POLARIS Products...144 Warranty ...145 Maintenance Log ...153 Index ...156 3
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    on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in
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    . Understand all safety warnings, precautions and operating procedures before operating a POLARIS ATV. Keep this manual with the ATV. • Never operate an ATV without proper instruction. Take a certified ATV safety training course (www.atvsafety.org). • This vehicle is an ADULT VEHICLE ONLY. Operation
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    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
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    of this vehicle in your area. We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals. FOR
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    SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Helmet Eye Protection Long Sleeves Gloves Long Pants Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS
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    SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings
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    . Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how
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    ATV before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual. 11
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    SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eye wear increases the risk of a serious injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles
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    SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or rollover. Avoid operating the ATV on pavement. ATV tires are
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    improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in the owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
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    . Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 62. Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as
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    . Have a passenger dismount first, then the operator may dismount. • Turn the ATV around and remount, following the procedure described in the owner's manual. See page 64. If the ATV begins rolling downhill: • Keep operator and passenger body weight uphill. • Never apply engine power. • Never apply
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    Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 68. Before shifting into reverse gear, always check for obstacles or people behind the ATV. When it's safe to proceed, back
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    ATV. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating Over Obstacles Improperly operating over obstacles an accident. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but
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    . (34 kg) and/or front cargo loads are above 37 lbs. (17 kg). • NEVER exceed 50 MPH (80 km/h) while carrying a passenger. • Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. See page 70. • Always follow the
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    fall through the ice. Never operate the ATV on a frozen body of water unless you have independently verified that the ice is sufficiently thick to support the weight and moving force of the ATV, you and your cargo, together with any other vehicles in your party. Variances in snow depth and
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    have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label
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    SAFETY Safety Labels and Locations General Warning Age 16 Warning Passenger Warning Reverse Override Warning 4X4 (AWD) Warning Discretionary Warning Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases the chances of severe injury or death to both operator and
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    SAFETY Safety Labels and Locations Passenger Warning/Discretionary Warning WARNING PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH NEVER CARRY MORE THAN ONE PASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and
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    SAFETY Safety Labels and Locations Tire Pressure/Load Warning WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 5.0 psi (34.5 kPa) Rear: 5.0 psi (34.5 kPa) • Maximum weight capacity: 485 lbs. (
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    SAFETY Safety Labels and Locations Rack Warning Clutch Cover Warning Rack Warning Hitch Capacity Label Clutch Cover Warning WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can
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    FEATURES AND CONTROLS Switches Headlight Switch 2x4 Engine Stop Switch Mode/Reverse Override Switch 4X4 Switch Main Key Switch Mode/Reverse Override Switch This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress
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    FEATURES AND CONTROLS Switches Engine Stop Switch Move the stop switch either left or right to the OFF position to stop the engine quickly. The engine will not start or run when the switch is off. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle,
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    controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Always contact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle
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    in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Squeeze the brake lever toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated
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    FEATURES AND CONTROLS Master Cylinder/Brake Fluid WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is
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    FEATURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in PARK. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever. 5. To release the parking brake
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    FEATURES AND CONTROLS Auxiliary Foot Brake WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when
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    FEATURES AND CONTROLS Electronic Power Steering (EPS) Electronic power steering (EPS), if equipped, engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. See page 39 for EPS Warning Indicator information. Fuel Tank Cap This vehicle is
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    FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. Gear
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    FEATURES AND CONTROLS All Wheel Drive System The All Wheel Drive system is controlled by the 4X4 switch. ADC 4X4 Mode (if equipped) When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC
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    FEATURES AND CONTROLS All Wheel Drive System Engaging 4X4 The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable 4X4 until the engine RPM is below 3100. Once enabled, 4X4 remains enabled until the 4X4 switch is turned off. If
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    FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will
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    FEATURES AND CONTROLS Instrument Cluster NOTICE: High water pressure may damage ATV components. Wash the ATV by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to
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    the engine is started. If the light remains on after starting the engine, the EPS system is inoperative. See your authorized POLARIS dealer for service. Neutral High Beam This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position. This lamp illuminates when
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    FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and
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    the MODE button. The time will display for 5-10 seconds. See page 43 for resetting instructions. 6. Service Reminder Display - A flashing wrench symbol alerts the operator that the preset service interval has been reached. The vehicle should be brought to your dealer for scheduled maintenance. See
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    FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center The reverse override button acts as the MODE button when pressed and released quickly. The transmission cannot be in reverse when using the override button as a MODE button. This feature does not contain a vehicle
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    FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center Clock Mode Tip: The clock must be reset any time the battery has been disconnected or discharged. 1. Turn the key to the ON position. Use the MODE button to toggle to the odometer display. 2. Press and hold the
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    release the MODE button to advance the hours to the desired setting (including OFF). Press and hold the MODE button to set the new service hour interval. Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Please see your POLARIS dealer for all major repairs
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    FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center Engine Error Codes Suspect Parameter Error Code The error screen displays Number (SPN) Number (0-9) only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not
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    FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and
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    FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Intake Air Temperature Sensor Condition Data Erratic, Intermittent Or Incorrect Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To Low Source Abnormal Rate Of
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    FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Fan Relay Driver Circuit Ignition Coil Primary Driver 1 (Front) (MAG) Fuel Pump Driver Circuit Oxygen Sensor 1 Condition Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or
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    FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Position Sensor 2 Condition Data Valid But Above Normal Operational Range Most Severe Level Data Valid But Below Normal Operational Range Most Severe Level Data Erratic, Intermittent Or
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    FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Position Deviation Fault ECU Monitoring Error ECU Monitoring Error (Level 3) ECU Monitoring of Injection Cut Off (Level 1) ECU Monitoring of Injection Cut Off (Level 2)
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    , accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new POLARIS ATV is the first 20 hours of operation. No single action on your part
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    the engine or let it run in an enclosed area. 4. Before operating, learn how to use the auxiliary brake for emergency situations (if service brakes become inoperable). 5. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including
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    a damaged ATV. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage. 11. Never operate of water unless you have independently verified that the ice is sufficiently thick to support the weight and moving force of the ATV, you and your cargo,
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    OPERATION Pre-Ride Checklist Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Item Brake system/lever travel Brake fluid Auxiliary brake
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    OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a wellventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. Tip: The starter interlock will prevent the engine from starting if the transmission is in gear and the brake is not engaged.
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    OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of
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    OPERATION Driving with a Passenger 1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up ATV. Make sure any passenger is tall enough to comfortably and safely reach the grab handles and footrests. 2. Do not carry a passenger until you have at least two hours of driving
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    OPERATION Driving with a Passenger 10. Ride to the ability of your passenger, instead of to your own ability. Avoid unexpected or aggressive maneuvers that could cause a passenger to fall from the vehicle. 11. Do not cross a hillside with a passenger on board. See page 62. 12. A passenger should
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    cargo. 3. Steer in the direction of the turn. 4. Keep both feet on the footrests. 5. Lean your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
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    OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Engage 4X4 before
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    OPERATION Driving Uphill 15° Maximum Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or rollover. Whenever traveling uphill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending
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    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
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    OPERATION Driving Downhill 15° Maximum When driving downhill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill. See page 37. 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before descending a hill. 4.
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    OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 64
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    OPERATION Turning Around on a Hill (K-Turn) 1. Stop and lock the parking brake while keeping body weight uphill. 2. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill. See page 37. 3. Leave the transmission in forward and shut off the engine. 4. If a passenger
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    OPERATION Driving Through Water Maximum Depth Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both
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    if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 118, then see
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    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Be aware that a passenger can obstruct your view. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning
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    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
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    OPERATION Hauling Cargo 1. Never exceed the weight capacities specified for 2/3 your ATV on warning labels and in the 1/3 specifications section of this manual. 2. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as low as possible. 3. NEVER
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    OPERATION Hauling Cargo Towing Loads Always attach a towed load to the hitch point. Remove the hitch from the ATV when not towing a trailer. If towing a load, reduce rear rack cargo weight by the amount of tongue weight. • The combination of rear rack cargo weight and tongue weight must not exceed
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    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
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    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your
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    WINCH GUIDE Winch Safety Precautions 11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching
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    WINCH GUIDE Winch Safety Precautions 20. Never use the winch to hoist or suspend a vertical load. 21. Never immerse or submerse your winch in water. Take your winch to your dealer for service if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never winch the hook
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    GUIDE result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • Take your time to . 2. Never operate a winch or a vehicle in need of repair or service. 3. Always apply your vehicle's park brake and/or park mechanism to hold
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    WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A.
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    WINCH GUIDE Winch Operation 5. Never remove the hook strap from the hook. 6. Release the winch clutch and pull out the winch cable. 7. Pulling out as much cable
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    WINCH GUIDE Winch Operation 11. The ONLY time a winch-equipped vehicle should be 's centerline. C. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. D. Re-engage the clutch on the winch. E. Slowly winch in the slack in the winch cable
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    WINCH GUIDE Winch Operation 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle's engine run while operating the winch to
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    WINCH GUIDE Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
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    WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable
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    WINCH GUIDE Shock Loading 4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery
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    WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.
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    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle
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    upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed
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    failure to conduct this maintenance will not void the emissions warranty but may affect emissions) Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a "D" could result in component failure and lead to serious injury or death. Have an
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    MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Air filter, main E element Recoil housing Ź Brake pad wear D Battery Fuel System Weekly Weekly Miles (Km) Inspect; replace as needed Drain water as needed, check often if operating in wet
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    adjustment Headlight aim 100 H 100 H 200 H 300 H - 12 M 12 M 24 M 36 M 60 M - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these
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    MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 86. Items not listed in the chart should
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    MAINTENANCE Engine Oil Oil Recommendations Lubricant PS-4 5W-50 4-Cycle Oil Capacity 2 qts. (1.9 l) Drain Plug Torque 14-17 ft-lbs (19-23 Nm) Always change the oil filter whenever changing oil. POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W50 4-cycle oil or a similar oil for this
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    MAINTENANCE Engine Oil Oil Level Access the oil dipstick and fill tube from the right side of the ATV. A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the full/safe mark, change the oil
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    MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 86. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Start the engine. Allow it to warm up at
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 96
    MAINTENANCE Engine Oil Oil and Filter Change 11. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to make sure the o-ring is in good condition. 12. Install the new filter and rotate it clockwise by hand until the filter gasket contacts the sealing surface, then turn it
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 97
    MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 86. Maintain the oil level at the bottom of the fill plug hole threads. See page 144 for the part numbers of POLARIS products. The fill plug is
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 98
    : If the front gearcase makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer for service. 96
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 99
    MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Recommendations Gearcase Front Gearcase Lubricant Demand Drive Fluid Capacity 9 oz. (265 ml) Fill Plug Torque 8-10 ft-lbs (11-14 Nm) Drain Plug Torque 11 ft-lbs (15 Nm) Use the recommended fluid. Fill Plug Use of other fluids may result in
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 100
    MAINTENANCE Cooling System The engine coolant level is controlled, or maintained, by the recovery system. The recovery system components are the recovery bottle, the radiator filler neck, the radiator pressure cap and the connecting hose. As coolant operating temperature increases, the expanding (
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 101
    MAINTENANCE Cooling System Radiator Coolant To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added. Any time the cooling system has been drained for maintenance or repair,
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 102
    use spray lubricants or other petroleum-based products. If you discover any damage (cracks, excessive corrosion, warping) see your dealer for service before operating. Auxiliary Foot Brake The hydraulic auxiliary brake system requires no adjustment. Check the brake fluid level frequently for the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 103
    1/4" (3-6 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service. 101
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 104
    assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer for service before operating the vehicle. Seat Removal 1. Grasp one side of the seat near the rear edge. 2. Pull upward abruptly to disengage the under-seat
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 105
    MAINTENANCE Side Panel Removal 1. Remove the seat. See page 102. 2. Use a flat screwdriver to remove the plastic rivets securing the side panel. 3. Grasp the rear of the side panel near the rear cab. With a firm motion, pull the side panel outward to disengage the side panel from the grommets. 4.
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 106
    bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3. Remove the footwell. 4. If removing the footwell support is necessary to access the clutch cover, remove the hex flange screw securing the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 107
    . Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original PARK. Lock the parking brake. Loosen the wheel nuts slightly. WARNING! Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 5. Elevate
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 108
    all nuts are torqued to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Nut Type Lug Nut (Aluminum Wheels) Nut Torque 30 ft-lbs (41 Nm) PLUS 1/4 TURN 2-Piece Flange Nut (Steel Wheels) 27 ft. lbs. (37
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 109
    MAINTENANCE Air Filter 1. Remove the seat. 2. Release the air box cover clips, and remove the air box cover. 3. Loosen the clamp and remove the filter. 4. Remove the fabric type pre-filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 5. Reinstall the pre-filter
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 110
    valve and hose clamps. NOTICE: Operation of your vehicle without a breather valve can cause engine damage. Always reinstall the breather valve after removing it for service. 108
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 111
    MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in a compartment on the top of
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 112
    the pod cover and disconnect the speedometer harnesses from the speedometer. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp counter-clockwise
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 113
    MAINTENANCE Lights High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. x 25 ft. (7.6 m) x 2" (5 cm) 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. Place
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 114
    MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips screw located at the rear of the headlamp. 2. Tilt the headlamp upward or downward. 3. Tighten the screw. Phillips Screw 112
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 115
    MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS) 1. Remove the two screws on the lower front corners of the headlight pod. 2. Lift the pod slightly while depressing the tabs at the rear of the pod. 3. Lift the pod cover and disconnect the speedometer harnesses from the speedometer. 4.
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 116
    MAINTENANCE Lights Headlight Housing Replacement (570 SP) 1. Remove the seven (7) headlight pod screws. 2. Pull the pod cover forward. 3. Unplug the headlamp from the wiring harness. 4. Use a small Headlight screwdriver to Housing remove the o-rings from the headlight mounting tabs. 5. Pull the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 117
    MAINTENANCE Lights Lower Headlamp Replacement 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4. Turn the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 118
    MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 142 for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 119
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect fuel. Wet
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 120
    . Reinstall the plug or install a new plug. 6. Attempt to start the engine. If necessary, repeat the drying procedure. 7. Take the ATV to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the PVT, follow the procedure on page
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 121
    of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. Use the following procedure to periodically purge
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 122
    PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury the clutch and vent system when replacing the belt. • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 123
    MAINTENANCE PVT System The basic operation of the POLARIS PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 124
    There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the repeat the process. 7. Take the vehicle to your dealer for service as soon as possible. 122
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 125
    MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 126
    MAINTENANCE Battery Battery Removal 1. 2. 3. 4. 5. 6. Disconnect the battery hold-down strap. Remove the battery cover (if equipped). On conventional batteries, remove the battery vent tube. Disconnect the black (negative) battery cable first. Disconnect the red (positive) battery cable last. Lift
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 127
    not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 127 before installing the battery. An optional extreme use battery may be available for your model. If the performance of the factory
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 128
    MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 129
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 130
    MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 131
    handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the upper headlight pod. 2. Loosen the four handlebar bolts. 3. Adjust the handlebar to the desired height. 4. Be sure the handlebars do
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 132
    MAINTENANCE Throttle Body/Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment. Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Locate the throttle cable adjuster at the handlebar. 2.
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 133
    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose,
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 134
    the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 135
    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 136
    . See page 131. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 137
    MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 86. • Demand drive unit (front gearcase) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 138
    Chart beginning on page 86. Battery Storage See pages 126-127 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 139
    MAINTENANCE Transporting the ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seat. 5. Always tie the frame of the ATV to the transporting unit securely with suitable
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 140
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 141
    TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Tripped circuit breaker or blown fuse Low battery voltage Loose battery connections Loose solenoid connections Solution Reset the breaker/
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 142
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 143
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Fouled or defective spark
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 144
    SPECIFICATIONS SPORTSMAN Touring 570/570 EPS/570 SP Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity 485 lbs. (220 kg) (includes
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 145
    SPECIFICATIONS SPORTSMAN Touring 570/570 EPS/570 SP Driving System Type Front Suspension Rear Suspension Shift Type Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Front Tires/Pressure, Front Tires/Pressure, Rear Automatic PVT (POLARIS Variable Transmission)
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 146
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878920 2878919 2878068 2878069 2877922 2877923 2870465 2880514 2880513 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 Full Synthetic
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 147
    BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. Warranty Coverage And Exclusions
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 148
    WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 149
    WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 150
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the Country where your product
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 151
    where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 152
    extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension. This emissions limited warranty covers
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 153
    responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 154
    WARRANTY California Residents Certain POLARIS Off-Road Vehicles are available in 49-state and 50-state versions. Only the 50-state models are certified for sale in California. The 50-state models available for sale in California are identified by the letter "C" in the model name (e.g., R13UH88A_C).
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 155
    MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 153
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 156
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 154
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 157
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 155
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 158
    INDEX 0-9 4X4 Switch ...26, 35 C Clutching Chart ...143 Consumer Product Safety ...7 Coolant Bottle ...98 Coolant, Radiator...99 Cooling System ...98-99 Corrosion Removal, Chrome...133 Crankcase Emission Control System. 85 A Accessories ...136 Active Descent Control System...37 ADC System ...37
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 159
    Transmission ...96 Foot Brake, Auxiliary ...32 Footwell Removal...104 Footwell Support Removal ...104 Fuel Recommendations...33 Fuel Safety ...11 Fuel Tank ...112 Low Range Use...122 Lower Headlamp Replacement...115 Lubrication Guide ...90 G Gasoline Handling ...11 Gauge, Code Definitions...46-
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 160
    INDEX O Oil Engine ...91-94 Transmission ...95-96 Oil and Filter Change...93-94 Oil Change, Transmission ...96 Oil Level Engine ...92 Transmission ...96 Oil Recommendations ...91 Operation on Public Lands ...85 Override Switch ...26 S Severe Use ...86 Shock Loading the Winch ...82-83 Side Panel
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 161
    the Vehicle ...131-132 Wheel Hub Tightening ...105 Wheel Installation ...106 Wheel Nut Torque Specifications. . 106 Wheel Removal...105 Winch Cable Care ...81 Winch Maintenance/Service Safety . 84 Winch Operation...76-80 Winch Safety Precautions ...73-75 Winch Shock Loading ...82-83 159
  • 2015 Polaris Sportsman Touring 570 SP | Owners Manual - Page 162
    - dismount passenger when conditions require make sure passenger reads and understands this label and passenger safety label READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries
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Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
Owner's Manual
for Maintenance and Safety
Sportsman
Touring 570
Sportsman
Touring 570 EPS
Sportsman
Touring 570 SP