2014 Polaris 120 Pro R Owners Manual
2014 Polaris 120 Pro R Manual
2014 Polaris 120 Pro R manual content summary:
- 2014 Polaris 120 Pro R | Owners Manual - Page 1
120 PRO R Snowmobile Owner's Manual for Maintenance and Safety - 2014 Polaris 120 Pro R | Owners Manual - Page 2
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product - 2014 Polaris 120 Pro R | Owners Manual - Page 3
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master - 2014 Polaris 120 Pro R | Owners Manual - Page 4
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original - 2014 Polaris 120 Pro R | Owners Manual - Page 5
Section ...25 Pre-Ride Check ...25 Operation Warnings ...29 Component Identification...40 Break-In Period ...42 Operation...43 Emission Control Information ...48 Maintenance ...49 Troubleshooting ...Specifications ...POLARIS Products...Warranty ...Maintenance Log ...Index ... 79 80 82 83 94 96 3 - 2014 Polaris 120 Pro R | Owners Manual - Page 6
a child to operate the snowmobile without adult supervision. This owner's manual contains instructions for minor maintenance, but major repairs are covered in the POLARIS Service Manual and should be performed by a factory certified Master Service Dealer® (MSD) technician. Be sure to return to your - 2014 Polaris 120 Pro R | Owners Manual - Page 7
snowmobile, and that's why you need to read and understand the information in your owner's manual. Ask your parents to explain anything you don't understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think - 2014 Polaris 120 Pro R | Owners Manual - Page 8
reading this manual, store The illustrations and photos used in this manual are general representations. Your model may differ. to operate this machine. Review the information in this manual with any child who may be operating the snowmobile. this manual it means PAY ATTENTION because you could die or - 2014 Polaris 120 Pro R | Owners Manual - Page 9
INTRODUCTION Preservation of the Environment Teach your child to drive their snowmobile with consideration for the protection and preservation of the environment. Noise One of the most publicized subjects with regard to snowmobiles is noise. The Society of Automotive Engineers (SAE), which is the - 2014 Polaris 120 Pro R | Owners Manual - Page 10
INTRODUCTION Preservation of the Environment Environmental Protection As part of the continuing environmental education campaign, we are encouraging state and provincial governments across the snowbelt to adopt rigorous safety training programs which also encourage protection of our environment, - 2014 Polaris 120 Pro R | Owners Manual - Page 11
INTRODUCTION Vehicle Identification Numbers Record your snowmobile's identification numbers in the spaces provided. Tunnel VIN Vehicle Model Number: _____ Tunnel VIN: _____ (lower right side of the tunnel) Engine Serial Number: _____ (right front side of engine crankcase) 9 - 2014 Polaris 120 Pro R | Owners Manual - Page 12
on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in - 2014 Polaris 120 Pro R | Owners Manual - Page 13
can result in severe injury or death. Read and understand the owner's manual and all warning labels before operating a POLARIS snowmobile. Adults must thoroughly explain this information, including all safe operating procedures, to all operators of the snowmobile. - 2014 Polaris 120 Pro R | Owners Manual - Page 14
, check major and vital safety components before each use of the vehicle. We also recommend that you strictly follow the maintenance schedule outlined in this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at various mileage intervals. 12 - 2014 Polaris 120 Pro R | Owners Manual - Page 15
that the adult supervising the child regulate the maximum speed to match the experience and ability of the child. Instructions for regulating maximum speed are provided in the Owner's Manual. • The Auxiliary Shut Off Switch is the primary means of stopping this vehicle in case of emergency and is - 2014 Polaris 120 Pro R | Owners Manual - Page 16
YOUTH SECTION Know Your Snowmobile Before you have an adult start the engine for you for the first time, let's learn about the controls on your new snowmobile. Engine Stop Switch Brake Lever Throttle Lever Choke Knob Gas Cap Recoil Starter Handle Hood Hold-Down Strap Engine Stop Switch When the - 2014 Polaris 120 Pro R | Owners Manual - Page 17
YOUTH SECTION Know Your Snowmobile Gas Cap An adult will take the gas cap off to put gas in your snowmobile. Never take the gas cap off. Always make sure it's tightly closed. Always have an adult put gas in your snowmobile. Never try to do it yourself. Recoil Starter Handle Pull the recoil starter - 2014 Polaris 120 Pro R | Owners Manual - Page 18
YOUTH SECTION Know Your Snowmobile Let's learn more about the parts of your snowmobile before we learn about riding. Seat and Storage Taillight Handlebar Windshield Headlight Hood Snow Flap Seat Latches Track Ski 16 - 2014 Polaris 120 Pro R | Owners Manual - Page 19
YOUTH SECTION Know Your Snowmobile Hood The hood covers the moving and hot parts of the engine. Always make sure both hood straps are securely latched before you start the engine. Headlight The headlight is always on when the engine is running. It helps others see you when you're riding during - 2014 Polaris 120 Pro R | Owners Manual - Page 20
YOUTH SECTION Know Your Snowmobile STOP Let's review the 2 ways to stop your snowmobile: Push the stop switch down Pull the strap off the tether switch 18 - 2014 Polaris 120 Pro R | Owners Manual - Page 21
YOUTH SECTION Pre-Ride Check You're almost ready to have an adult start your snowmobile. But first you must do a PRE-RIDE CHECK to make sure the snowmobile is safe to ride. Every time you want to ride your snowmobile, always have an adult help you check these things before you start the engine. - 2014 Polaris 120 Pro R | Owners Manual - Page 22
cap or add gas. Always have an adult do this. Before anyone adds gas to your snowmobile they must read the instructions and warnings on page 43 in this Owner's Manual. Oil Level Have an adult check the engine oil level when the engine is cold. The engine is very hot after - 2014 Polaris 120 Pro R | Owners Manual - Page 23
YOUTH SECTION Riding Rules Now you're ready to learn about driving your POLARIS snowmobile. This snowmobile is not a toy. There are some things you can do and there are some things you must never do. Rules are very important when you're driving a snowmobile. Adults have riding rules, too. The rules - 2014 Polaris 120 Pro R | Owners Manual - Page 24
YOUTH SECTION Riding Rules Helmet Jacket Goggles Gloves Snowpants Boots ŹAlways wear the right kind of clothing when you ride your snowmobile. Always wear a helmet with a face shield or goggles. Wear a warm jacket and snowpants. Make sure your clothing fits properly. Tight clothing could keep you - 2014 Polaris 120 Pro R | Owners Manual - Page 25
YOUTH SECTION Riding Rules ŹAlways sit down when you drive. Keep both hands on the handlebars. Keep both feet on the running boards. ŹNever follow another snowmobile too closely. Always allow lots of space to stop your snowmobile. ŹRide your snowmobile only where you know it's safe to drive and - 2014 Polaris 120 Pro R | Owners Manual - Page 26
YOUTH SECTION Riding Rules Learn how to use your hands and arms as signals. Use these signals to let others know when you are getting ready to turn or stop your snowmobile. Read and understand your Owner's Manual. Left Turn Right Turn Stop 24 - 2014 Polaris 120 Pro R | Owners Manual - Page 27
ADULT SECTION Pre-Ride Check As the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, keeping the child's safety foremost in your mind. Never allow the child to operate this vehicle without adult supervision. WARNING Serious injury or - 2014 Polaris 120 Pro R | Owners Manual - Page 28
not function smoothly, do not start the engine. Have the throttle serviced before operating the snowmobile. Check the brake for proper operation Squeeze the of the steering system Check for proper operation of the steering system. Manually turn the skis completely to the right and to the left. If - 2014 Polaris 120 Pro R | Owners Manual - Page 29
starting. If the engine doesn't start and throttle safety switch malfunction is suspected, return the machine to an authorized POLARIS .03 in. (.8 mm) dealer for service. 27 - 2014 Polaris 120 Pro R | Owners Manual - Page 30
ADULT SECTION Pre-Ride Check Inspect the track Driving for extended periods of time with marginal lubrication could severely damage the track. Driving on icy trails or driving when there is little or no snow are two examples of situations that would provide marginal lubrication and are not - 2014 Polaris 120 Pro R | Owners Manual - Page 31
ADULT SECTION Operation Warnings Do not carry passengers This snowmobile is designed for a single operator. Do not operate with intake silencer removed NOTICE: If the engine is operated with the intake silencer removed, damage to the engine may occur. Do not operate the engine with the intake - 2014 Polaris 120 Pro R | Owners Manual - Page 32
ADULT SECTION Operation Warnings Do not touch the engine after it's been running CAUTION Hot components can cause serious burns to skin. Do not touch engine and exhaust parts after the engine has been running. Disabled operators WARNING Safe operation of this rider-active vehicle requires good - 2014 Polaris 120 Pro R | Owners Manual - Page 33
ADULT SECTION Operation Warnings Check brake lever travel Depress the brake lever fully. Measure the clearance between the lever and brake block. Clearance should be no more than 3/4" (1.9 cm). Excessive travel indicates a need to adjust the brake cable. Refer to the mechanical brake adjustment - 2014 Polaris 120 Pro R | Owners Manual - Page 34
ADULT SECTION Operation Warnings Check surroundings Make sure the operation area is clear of obstacles and bystanders. Some sideways movement is possible when the snowmobile first begins to move, and debris may be thrown by the track. Teach the operator to check the operating area before riding. - 2014 Polaris 120 Pro R | Owners Manual - Page 35
ADULT SECTION Operation Warnings Always wear clothing designed for snowmobiling Always make sure the operator is wearing an approved helmet and eye protection. Do not allow the child to wear loose clothing or long scarves because they can easily become entangled in moving parts. If your child has - 2014 Polaris 120 Pro R | Owners Manual - Page 36
the engine to check its operation. The same is true of track alignment. If the track must be re-aligned, it is recommended that this service be performed by your dealer. Know limitations of machine and skills of driver The operator should be aware that most areas have laws governing snowmobile - 2014 Polaris 120 Pro R | Owners Manual - Page 37
distances. Teach them proper snowmobile courtesy. It's a good idea to predetermine some hand signals as a way to communicate with a child while giving instruction. It may be difficult for a child to hear your voice over the sound of the snowmobile and through a helmet. Teach the operator that the - 2014 Polaris 120 Pro R | Owners Manual - Page 38
damage to the slide rail and track. Snow and Ice Build-Up Snow and ice buildup in the underhood area can interfere with the steering. Manually turn the skis completely to the right and to the left. If difficulty is encountered, remove any ice and snow buildup that may be obstructing - 2014 Polaris 120 Pro R | Owners Manual - Page 39
help the snowmobile make turns. On hard surfaces the snowmobile will not make turns easily. It may be best to stop the engine, dismount, and manually move the front or rear of the snowmobile to change direction. Never make a sharp turn on a slippery surface. The snowmobile may skid out of control - 2014 Polaris 120 Pro R | Owners Manual - Page 40
ADULT SECTION Operation Warnings Driving on Hills Traveling on hills is not recommended. A child may not be capable of maneuvering body weight as needed for operating on hills. If traveling on hills is unavoidable, teach your child to use extreme caution and obey the following proper operating - 2014 Polaris 120 Pro R | Owners Manual - Page 41
ADULT SECTION Operation Warnings Windchill/Temperature Charts The following information is provided to help you determine when temperatures become dangerous for riding. WINDCHILL CHART (°F) Wind Speed 40 in MPH Calm 5 10 15 20 25 30 35 40 45 50 55 60 40 36 34 32 30 29 28 28 27 26 26 25 25 Actual - 2014 Polaris 120 Pro R | Owners Manual - Page 42
ADULT SECTION Component Identification Seat and Storage Taillight Rear Bumper Handlebar Windshield Headlight Hood Front Bumper Ski Snow Flap Rear Suspension Track Trailing Arm Nosepan 40 - 2014 Polaris 120 Pro R | Owners Manual - Page 43
ADULT SECTION Component Identification Engine Stop Switch Brake Lever Throttle Lever Choke Knob Gas Cap Recoil Starter Handle Hood Hold-Down Strap 41 - 2014 Polaris 120 Pro R | Owners Manual - Page 44
ADULT SECTION Break-In Period Engine Break-In The break-in period for your new snowmobile is defined as the first ten hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper breakin period. Careful treatment of a - 2014 Polaris 120 Pro R | Owners Manual - Page 45
ADULT SECTION Operation Fuel When refueling, use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M)/2 octane. Do not use E-85 fuel. WARNING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling - 2014 Polaris 120 Pro R | Owners Manual - Page 46
ADULT SECTION Operation Speed/Performance Regulation As the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, keeping the child's safety foremost in your mind. Never allow the child to operate this vehicle without adult supervision. You - 2014 Polaris 120 Pro R | Owners Manual - Page 47
ADULT SECTION Operation Starting the Engine Never start the engine before performing the Pre-Ride Check. See pages 19 and 25. 1. Pull the engine stop switch up to the RUN position. 2. Do not use the choke when starting a warm engine. If the engine is cold, pull the choke lever completely out to the - 2014 Polaris 120 Pro R | Owners Manual - Page 48
THROTTLE CONDITION All All All All Half throttle or less Daily Storage At the end of each ride, park the snowmobile on a level surface. Support the rear with an appropriate track stand. The track should be suspended approximately 4" (10 cm) off the ground. Cover the snowmobile with an appropriate - 2014 Polaris 120 Pro R | Owners Manual - Page 49
suspended approximately 4" (10 cm) off the ground. WARNING A loose track or flying debris could cause serious personal injury or death. Be sure the rear support is stable. Stand clear of the front of the machine and the moving track. Never hold the snowmobile up or stand behind it while performing - 2014 Polaris 120 Pro R | Owners Manual - Page 50
and it comes on, you must take your snowmobile to a qualified dealer for diagnostic service. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is available to your qualified service technician. Reverse (if equipped) must not be engaged during engine tune-ups - 2014 Polaris 120 Pro R | Owners Manual - Page 51
ADULT SECTION Maintenance POLARIS Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and perform service checks as outlined in this manual. Record maintenance and service in the Maintenance Log beginning on page 94. The - 2014 Polaris 120 Pro R | Owners Manual - Page 52
ADULT SECTION Maintenance Periodic Maintenance Chart The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use - 2014 Polaris 120 Pro R | Owners Manual - Page 53
wheel bolts if loose Check spark plug condition Check for brake cable wear and adjustment Throttle cable pivot slug Lubricate steering post support bracket and pivot (aerosol) Grease ski spindles Lubricate ski bushings to spindle area Grease lower steering post pivot Grease rear suspension pivot - 2014 Polaris 120 Pro R | Owners Manual - Page 54
ADULT SECTION Maintenance Spark Plugs A new engine can cause temporary spark plug fouling due to the preservative added during the assembly process. Avoid prolonged idle speeds, which cause plug fouling and carbonization. Refer to the specifications section beginning on page 80 for recommended spark - 2014 Polaris 120 Pro R | Owners Manual - Page 55
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. TIP: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion - 2014 Polaris 120 Pro R | Owners Manual - Page 56
cool completely. Open the hood and inspect the muffler and pipes for cracks or damage. Check for weak or missing retaining springs or damper/support grommets. CAUTION Hot exhaust system parts can cause serious burns. Allow adequate time for the exhaust system to cool. Never perform this procedure - 2014 Polaris 120 Pro R | Owners Manual - Page 57
following: • Carburetor component changes for specific altitude and ambient temperatures • Choke adjustment • Air screw settings (if applicable) • Idle RPM adjustments • Throttle safety switch inspections and service • Throttle block-to-throttle flipper clearance adjustment 55 - 2014 Polaris 120 Pro R | Owners Manual - Page 58
in brake failure, which could result in severe injury or death. Perform the adjustment procedures exactly as outlined, or see your POLARIS dealer for service. 1. Slide the two rubber protector covers back to expose the cable adjuster. 2. Using an 8mm wrench to hold the barrel nut, loosen the jam - 2014 Polaris 120 Pro R | Owners Manual - Page 59
ADULT SECTION Maintenance Brake Cable Adjustment 4. Check the actuator linkage to ensure there is adequate freedom of movement for positive brake operation and that all floating parts move freely and that all parts are mounted securely. Tighten hardware as required. 5. Tighten the adjuster jam nut - 2014 Polaris 120 Pro R | Owners Manual - Page 60
ADULT SECTION Maintenance Throttle Cable Lubrication With the engine off, lubricate the throttle cable occasionally. Turn the handlebars to the left and lubricate liberally with POLARIS All Season Grease. Choke/Cable Lubrication Lubricate the choke slide and cables occasionally as shown. Operate - 2014 Polaris 120 Pro R | Owners Manual - Page 61
ADULT SECTION Maintenance Chain Tensioner Inspect the chain. Proper deflection is one inch (25 mm). Adjust the chain if deflection is incorrect. 1. Loosen the nut on the chain tensioner. 2. Raise the tensioner until the correct deflection is attained. 3. Tighten the nut to 15-18 ft. lbs. (20-24 Nm). - 2014 Polaris 120 Pro R | Owners Manual - Page 62
ADULT SECTION Maintenance Driveline Lubrication TIP: Driveline noise is normal for this vehicle. To ensure long life of the snowmobile's driveline, lubricate as follows: • Lubricate Point A every 15 hours of operation with a small amount of POLARIS Premium All Season Grease. • Lubricate Point B - 2014 Polaris 120 Pro R | Owners Manual - Page 63
ADULT SECTION Maintenance Engine Oil Oil Recommendations POLARIS recommends the use of Performance Synthetic 4-Stroke oil (PS-4 or PS-4 Plus) for this engine. PS-4 has been specially formulated for use in POLARIS 4-cycle snowmobile engines. It's a fully synthetic, high performance, multi-viscosity - 2014 Polaris 120 Pro R | Owners Manual - Page 64
the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. 2. Place a drain pan under the drain plug. TIP: The drain plug is located under the bulkhead and in front of the engine. 3. Remove the drain - 2014 Polaris 120 Pro R | Owners Manual - Page 65
and alignment. 1. Operate the snowAdjusting Screw mobile to warm up the track. 2. Stop the engine. 3. Support the rear of the snowmobile slightly off the ground with an appropriate snowIdler mobile support. Shaft 4. Hang a 10-pound Bolt (4.5 kg) weight 8 8" (20 cm) 10 lbs. inches (20 cm) from - 2014 Polaris 120 Pro R | Owners Manual - Page 66
ADULT SECTION Maintenance Track Tension Adjustment 1. Loosen the rear idler shaft bolt. 2. Tighten or loosen the track adjusting screws to provide equal adjustment on both sides of the track. 3. Repeat the measurement on the other side of the track. TIP: Check tension more frequently when the - 2014 Polaris 120 Pro R | Owners Manual - Page 67
feet and clothing. Make sure no one is standing close to the machine while the track is rotating. 1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. 2. Start the engine and apply a small amount of throttle until the track turns slowly at least five - 2014 Polaris 120 Pro R | Owners Manual - Page 68
outside overnight, warm up the track before driving the snowmobile. This reduces drive clutch wear. 1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. WARNING Never hold the snowmobile up or stand behind it while rotating the track. A loose track - 2014 Polaris 120 Pro R | Owners Manual - Page 69
while rotating the track. A loose track or flying debris could cause serious personal injury or death. 1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. 2. Rotate the track by hand to check for wear or damage. 3. Carefully examine the track along - 2014 Polaris 120 Pro R | Owners Manual - Page 70
vehicle control and braking ability can result from extended use of this vehicle on surfaces providing marginal lubrication between the slider and track guide clips. Examples of marginal lubrication would include lakes without snow cover, icy trails and no-snow conditions. The slide rail is designed - 2014 Polaris 120 Pro R | Owners Manual - Page 71
ADULT SECTION Maintenance Steering Inspection Each week, or before a long ride, check all steering system fasteners. Tighten any loose fasteners. See the illustration for fastener locations. X Steering Adjustment With the handlebars in a straight ahead position, and with vehicle weight compressing - 2014 Polaris 120 Pro R | Owners Manual - Page 72
ADULT SECTION Maintenance Handlebar Adjustment 1. Slide the handlebar pad upward to access the adjuster bolts. If additional room is required, unzip one Lower of the handlebar pad zippers Nut and roll the pad to the side. 2. Remove the upper flange nut and carriage bolt. 3. Loosen the lower flange - 2014 Polaris 120 Pro R | Owners Manual - Page 73
of vehicle control, which can lead to serious injury or death. Replace worn skis and/or skags when inspection reveals wear. Skag Replacement 1. Raise and support the front of the machine so the skis are approximately 6" (15 cm) off the ground. 2. Remove the attaching nuts and pry the skag downward - 2014 Polaris 120 Pro R | Owners Manual - Page 74
ADULT SECTION Maintenance Lubrication Recommendations Suspension To maintain rider comfort and to retard wear of the pivot shafts, lubricate the suspension pivot shafts with POLARIS Premium All Season Grease several times during the season and again before summer storage each year. Lack of - 2014 Polaris 120 Pro R | Owners Manual - Page 75
ADULT SECTION Maintenance Lubrication Recommendations Inspect and lubricate all greaseable components at the intervals outlined in the Periodic Maintenance Chart beginning on page 50. Controls and Linkage Lubricate all bushings and tie rod ends with a light coat of oil or grease. Remove the spindle - 2014 Polaris 120 Pro R | Owners Manual - Page 76
ADULT SECTION Maintenance Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using - 2014 Polaris 120 Pro R | Owners Manual - Page 77
against deterioration and to prolong the useful life of many components. Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. See page 76. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Turn the fuel valve off. 4. Remove the spark plug - 2014 Polaris 120 Pro R | Owners Manual - Page 78
of POLARIS products. 1. Fill the fuel tank with fresh fuel. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. TIP: Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from - 2014 Polaris 120 Pro R | Owners Manual - Page 79
the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. This will allow the track to hang freely. Elevate the front end of the machine and place blocks securely under it to remove tension from - 2014 Polaris 120 Pro R | Owners Manual - Page 80
Fall Tune-Up To obtain maximum performance from your snowmobile, we encourage you to arrange for a fall service tune-up with your POLARIS dealer. Towing Do not pull or tow any person or object behind this . • Extra Spark Plugs • First Aid Kit • Winter Survival Kit • Extra Gloves • Owner's Manual 78 - 2014 Polaris 120 Pro R | Owners Manual - Page 81
TROUBLESHOOTING Engine Turns Over, Fails to Start Contact your POLARIS dealer for service if you're unable to identify solutions using the following chart. Possible Cause Tether switch not engaged Engine stop switch not on Throttle safety switch - 2014 Polaris 120 Pro R | Owners Manual - Page 82
SPECIFICATIONS Capacities and Dimensions Body Style Rider/Weight Capacity Dry Weight Fuel Tank Capacity Engine Oil Capacity Height Length Width Track Length Track Width Brake Type Ski Center Distance Clutch Type Drive Chain Length Mini Indy 1/140 lbs. (63.5 kg) maximum 147.5 lbs. (67 kg) .5 gal. - 2014 Polaris 120 Pro R | Owners Manual - Page 83
SPECIFICATIONS Carburetor Jetting AMBIENT TEMPERATURE Below -30 to -10 -15 to +5 0 to +20 +15 to +35 +30 to +50 +45 to +65 -25 Below -34 to -23 -26 to -15 -18 to -7 -9 to +2 -1 to +10 +7 to +18 ALTITUDE -31 Meters *Shaded cells indicate factory settings. (Feet) Main Jet 72.5 72.5 70 70 70 67.5 67.5 - 2014 Polaris 120 Pro R | Owners Manual - Page 84
POLARIS PRODUCTS Part No. 2870791 2874865 2874866 2876244 2876245 2873602 2871653 2871654 2871312 2871322 2871423 2871329 2871323 2871534 2871326 2870652 2872189 2872893 2870505 2872889 2872890 Description Engine Lubricants Fogging Oil (12 oz. Aerosol) Performance Synthetic 4-Stroke (PS-4) Oil (qt - 2014 Polaris 120 Pro R | Owners Manual - Page 85
of purchase 5. Details of trouble experienced 6. Length of time and conditions of operation 7. Previous correspondence Use the page provided near the front of your Owner's Manual to record the identification numbers of your snowmobile and its engine. POLARIS Customer Service United States: 1-888-704 - 2014 Polaris 120 Pro R | Owners Manual - Page 86
1. POLARIS snowmobile owner reports theft. A. In addition to notifying the proper law enforcement officials, the owner must call POLARIS Customer Service. B. Owners must provide their name, address, telephone number and the model and serial number of stolen machines. 2. 3. POLARIS warranty will - 2014 Polaris 120 Pro R | Owners Manual - Page 87
WARRANTY COVERAGE WILL BE ALLOWED UNLESS THE SNOWMOBILE IS REGISTERED WITH POLARIS. Initial dealer preparation and setup of your snowmobile is very important in ensuring trouble-free operation. Purchasing a snowmobile in the crate or without proper dealer setup will void your warranty coverage. 85 - 2014 Polaris 120 Pro R | Owners Manual - Page 88
than for which it was manufactured. The warranty does not cover any damages that occur during trailer transit or as a result of unauthorized service or parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing of upholstery material - 2014 Polaris 120 Pro R | Owners Manual - Page 89
offered by POLARIS. These warranties can be, but are not limited to: • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any authorized POLARIS dealer - 2014 Polaris 120 Pro R | Owners Manual - Page 90
to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have the consumer sign the PDI form prior to delivery products for lubrication and maintenance as directed by the Owner's manual is highly recommended. Should a failure occur during the warranty - 2014 Polaris 120 Pro R | Owners Manual - Page 91
WARRANTY Conditions and Exclusions Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are excluded from - 2014 Polaris 120 Pro R | Owners Manual - Page 92
POLARIS Industries. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you have any questions. This policy does not apply to vehicles registered to government officials or military personnel on - 2014 Polaris 120 Pro R | Owners Manual - Page 93
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle - 2014 Polaris 120 Pro R | Owners Manual - Page 94
WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it - 2014 Polaris 120 Pro R | Owners Manual - Page 95
responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that - 2014 Polaris 120 Pro R | Owners Manual - Page 96
MAINTENANCE LOG Present this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 50 100 150 94 - 2014 Polaris 120 Pro R | Owners Manual - Page 97
MAINTENANCE LOG DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 95 - 2014 Polaris 120 Pro R | Owners Manual - Page 98
...78 Track Alignment ...65 Track Inspection ...67 Track Lubrication ...36, 68 Track Tension ...63-64 Transporting the Snowmobile...78 Troubleshooting ...79 G Gas Cap ...15 H Handlebar Adjustment ...70 Hood Hold-Down Straps ...15 K Know Your Snowmobile ...14-18 L Lubrication Recommendations - 2014 Polaris 120 Pro R | Owners Manual - Page 99
PMS 419 For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9924296 Rev 01 Printed in USA *9924296 *
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Snowmobile Owner's Manual
for Maintenance and Safety
120 PRO R