2011 Polaris Sportsman 550 EPS Owners Manual - Page 80

2011 Polaris Sportsman 550 EPS Manual

Get 2011 Polaris Sportsman 550 EPS PDF manuals and user guides View all 2011 Polaris Sportsman 550 EPS manuals

Page 80 highlights

MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 73. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the factory, and no additional lubrication will be needed. However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user's discretion. Item Recommended Lubricant Capacity at Fluid Change 2 qt. (1.9 l) 2 qt. (1.9 l) 32 oz. (950 ml) 9.3 oz. (275 ml) 7.1 oz. (210 ml) Fill Plug Torque --Drain Plug Torque Inspection Procedure 550 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 850 Engine Oil PS-4 PLUS Performance Synthetic 2W-50 Transmission Oil AGL PLUS Transmission Fluid 15-17 ft. lbs. Page 77. (20-23 Nm) 12 ft. lbs. (16 Nm) Page 77. --- 10-14 ft. lbs. 10-14 ft. lbs. Page 80. (14-19 Nm) (14-19 Nm) 8-10 ft. lbs. (11-14 Nm) 11 ft. lbs. (15 Nm) Page 81. Demand Drive Demand Drive Fluid (Front Plus Fluid Gearcase) Rear Gearcase Oil ATV Angle Drive Fluid (or GL5 8090 weight gear lube) DOT 4 Only Demand Drive Plus Fluid 10-14 ft. lbs. 10-14 ft. lbs. Page 84. (14-19 Nm) (14-19 Nm) Brake Fluid ADC Fluid Front Prop Shaft Yoke ----- ----- ----- Page 28. Page 82. POLARIS Grease fittings (3 pumps maximum) every 500 miles, Premium U-Joint before long periods of storage, or after pressure Lube washing or submerging. Grease fittings after extreme use or if suspension becomes squeaky. A-Arms, Front POLARIS and Rear Premium AllSeason Grease Front Prop Shaft Yoke Front 76

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
76
MAINTENANCE
Lubrication Guide
Check and lubricate all components at the intervals outlined in the Peri-
odic Maintenance Chart beginning on page 73. Items not listed in the
chart should be lubricated at the General Lubrication interval.
The a-arms and lower control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item
Recommended
Lubricant
Capacity
at Fluid
Change
Fill Plug
Torque
Drain Plug
Torque
Inspection
Procedure
550 Engine Oil
PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
---
15-17 ft. lbs.
(20-23 Nm)
Page 77.
850 Engine Oil
PS-4 PLUS
Performance
Synthetic 2W-50
2 qt.
(1.9 l)
---
12 ft. lbs.
(16 Nm)
Page 77.
Transmission
Oil
AGL PLUS
Transmission
Fluid
32 oz.
(950 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 80.
Demand Drive
Fluid (Front
Gearcase)
Demand Drive
Plus Fluid
9.3 oz.
(275 ml)
8-10 ft. lbs.
(11-14 Nm)
11 ft. lbs.
(15 Nm)
Page 81.
Rear
Gearcase Oil
ATV Angle Drive
Fluid (or GL5 80-
90 weight gear
lube)
7.1 oz.
(210 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Page 84.
Brake Fluid
DOT 4 Only
---
---
---
Page 28.
ADC Fluid
Demand Drive
Plus Fluid
---
---
---
Page 82.
Front Prop
Shaft Yoke
POLARIS
Premium U-Joint
Lube
Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure
washing or submerging.
A-Arms, Front
and Rear
POLARIS
Premium All-
Season Grease
Grease fittings after extreme use or if suspension
becomes squeaky.
Front Prop Shaft Yoke
Front