2010 Polaris Sportsman Touring 850 EPS Owners Manual - Page 82

2010 Polaris Sportsman Touring 850 EPS Manual

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MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar X Air filter, E main element X Engine oil change X Brake pad wear Q Remarks Miles (Km) 500 (800) 100 (160) 200 (320) 250 (400) 250 (400) 250 (400) 500 (800) 500 (800) 500 (800) 500 (800) Inspect; replace as needed Perform break-in oil and filter change (see page 52) Inspect periodically Check terminals; clean; test Change fluid if extreme use conditions (see page 88) Inspect level Inspect level Inspect level Lubricate all fittings, pivots, cables, etc. Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; adjust; replace as needed 20 H 10 H 20 H 25 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H Weekly 1 Month Monthly Monthly Monthly Monthly Monthly 3M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 12 M 12 M 12 M Battery Q ADC fluid X Rear gearcase oil (if equipped) X Transmission oil X Demand drive fluid X General lubrication Q Throttle Cable/ E ETC Switch E Throttle Body Intake Duct Drive belt Cooling system X Radiator (if applicable) X Cooling hoses (if applicable) X Engine oil change X Rear gearcase oil (if equipped) X Transmission oil X Demand drive fluid Fuel system X Engine mounts Exhaust muffler/ pipe 1000 (1600) Inspect coolant strength seasonally; pressure test system yearly 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Check for leaks at tank cap, lines, filter, pump; replace lines every two years 1000 (1600) Inspect 1000 (1600) Inspect 78

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78
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
X
E
Air filter,
main element
-
Weekly
-
Inspect; replace as needed
X
Engine oil change
20 H
1 Month
500 (800)
Perform break-in oil and filter
change (see page 52)
X
Q
Brake pad wear
10 H
Monthly
100 (160)
Inspect periodically
Battery
20 H
Monthly
200 (320)
Check terminals; clean; test
Q
ADC fluid
25 H
-
-
Change fluid if extreme use
conditions (see page 88)
X
Rear gearcase oil
(if equipped)
25 H
Monthly
250 (400)
Inspect level
X
Transmission oil
25 H
Monthly
250 (400)
Inspect level
X
Demand drive fluid
25 H
Monthly
250 (400)
Inspect level
X
General
lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots,
cables, etc.
Q
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
X
Radiator
(if applicable)
50 H
6 M
1000 (1600)
Inspect; clean external
surfaces
X
Cooling hoses
(if applicable)
50 H
6 M
1000 (1600)
Inspect for leaks
X
Engine oil change
100 H
6 M
1000 (1600)
Change the oil and filter
X
Rear gearcase oil
(if equipped)
100 H
12 M
1000 (1600)
Change fluid
X
Transmission oil
100 H
12 M
1000 (1600)
Change fluid
X
Demand drive fluid
100 H
12 M
1000 (1600)
Change fluid
Fuel system
100 H
12 M
1000 (1600)
Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600)
Inspect