2009 Polaris 550 IQ Shift Owners Manual

2009 Polaris 550 IQ Shift Manual

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2009 Polaris 550 IQ Shift manual content summary:

  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 1
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 2
    Pantone 426C For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9921597 Rev 01 Printed in USA
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 3
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 4
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 5
    reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2009 IQ Shift Owner's Manual P/N 9921597 2
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 6
    of important identification numbers that should be recorded in the owner's manual. TABLE OF CONTENTS Safety ...6 This section describes safe vehicle operation your snowmobile's regular maintenance. Polaris Products...98 Troubleshooting ...99 Warranty ...104 Maintenance Log ...113 Index ...116 3
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 7
    side of the tunnel):_____ Engine Serial Number (on recoil housing): _____ Key Number: _____ Important Notes for Owners and Drivers After reading this manual, store it in the snowmobile for convenient reference. It should remain with the snowmobile when the snowmobile is sold. Follow the maintenance
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 8
    of our environment, including wildlife and vegetation. Snowmobile clubs and other organizations are working together to protect our environment. Please support their efforts and operate your snowmobile with consideration for the protection and preservation of our environment. Noise Level One of the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 9
    is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, indicates the potential for serious injury. WARNING A WARNING indicates a potential hazard that may result in serious injury
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 10
    Operator Safety SAFETY Follow the recommended maintenance program beginning on page 62 of this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at specific mileage intervals. WARNING Driving a snowmobile requires your full
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 11
    while warming up the track. A loose track or flying debris could cause serious injury or death. We recommend having your dealer perform all track service and alignment procedures. Stay Clear of Engine Never attempt adjustments with the engine running. Turn off the ignition, raise the hood, make the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 12
    Operator Safety Riding Apparel Be prepared, be warm and be comfortable when riding. Be aware of the weather forecast, especially the windchill, and dress accordingly. See the chart on page 20. SAFETY WARNING Avoid wearing loose clothing or long scarves, which can become entangled in moving parts
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 13
    your snowmobile at all times Spare Drive Belt Extra Set of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit Tool Kit 10
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 14
    Operator Safety Disabled Operators SAFETY Safe operation of this rider-active vehicle requires good judgement and physical skills. Operators with cognitive or physical disabilities have an increased risk of loss of control, which could result in serious injury or death. Rider Capacity Your
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 15
    SAFETY Operator Safety Driver Awareness Slow down when traveling near poles, posts, or other obstacles. Be especially alert if you're snowmobiling after dark. Always be on the alert for wire fences. Single strands are especially dangerous, since there may be a great distance between posts. Guy
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 16
    and avalanche conditions, contact local law enforcement in your area, or visit either the American Avalanche Association online at www.americanavalancheassociation.org or the U.S. Forest Service National Avalanche Center at www.avalanche.org. 13
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 17
    may interfere with the steering of your machine, resulting in serious injury or death. Keep the underhood area free of snow and ice. Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 18
    Operator Safety Driving Downhill SAFETY When riding downhill, shift your weight to the rear of the machine and reduce your speed to a minimum. Apply just enough throttle to keep the clutch engaged, allowing the engine's compression to help slow the machine and keep it from rolling freely downhill.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 19
    SAFETY Operator Safety Driving in Hilly Terrain WARNING Climbing a hill or crossing the face of a slope may result in loss of balance and machine roll-over, causing serious injury or death. Use caution and good judgement when driving in hilly terrain. Use extra caution when operating in hilly
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 20
    intake silencer or filter are removed. Clutches Do not attempt to service the clutches. All clutch service must be performed by your dealer. The clutch is a Follow the recommended maintenance program beginning on page 62 of this manual to ensure that all critical components on the snowmobile are
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 21
    SAFETY Operator Safety Inadequate Snow Conditions WARNING Do not drive for prolonged periods on blacktop, gravel, or ice. Doing so could cause irreversible track damage and lead to serious injury. Since snow provides the only lubrication for the power slide suspension and, on liquid cooled models
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 22
    Operator Safety Driving Responsibly SAFETY Every snowmobile handles differently, and even the most docile conditions may become dangerous if operators drive improperly. If you're new to snowmobiling, acquaint yourself with the machine and with what it will and won't do under various conditions.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 23
    SAFETY Operator Safety Windchill/Temperature Charts The following information is provided to help you determine when temperatures become dangerous for riding. WINDCHILL CHART (_F) Wind Speed 40 in MPH Calm 5 10 15 20 25 30 35 40 45 50 55 60 40 36 34 32 30 29 28 28 27 26 26 25 25 Actual Thermometer
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 24
    carefully. If any of the decals depicted in this manual differ from the decals on your snowmobile, always read and follow the instructions of the decals on the snowmobile. If any decal becomes removed. Never run engine with drive belt removed. Never service clutches yourself -- see your dealer. 21
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 25
    SAFETY Safety Decals and Locations Track Warning The track warning decal is on the rear of the tunnel: Stay clear of track. Do not sit on seat back. Entanglement with the track or a fall from seat back may result in severe injury or death. + "No Passenger" Warning The "NO PASSENGER" warning decal
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 26
    backing up. • Avoid sharp turns. • Shift to or from reverse only when stopped. • Apply throttle slowly. NOTE: For more information, see Owner's Manual. SAFETY + If electric reverse: • Machine stopped and engine at idle, push yellow button on LH control to reverse. Flashing light on dash indicates
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 27
    stop. • To maintain vehicle control on ice or hard-packed surfaces, you should have a proper balance of ski carbides to track studs. See Owner's Manual for proper use of traction products. • Repeated stops from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 28
    FEATURES 4 5 7 8 6 3 2 1 9 10 11 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 13 14 Hood Headlight Windshield Handlebar Seat Taillights Rear Bumper Snow Flap Console Storage Compartment (if equipped) Suspension Track Skis Nosepan Front Bumper (do not use for pulling or dragging the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 29
    FEATURES 1 2 6 3 4 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 5 9 8 10 11 7 12 Fuel Filler Cap/Dipstick Recoil Starter Handle Reverse Indicator Headlight Adjuster Speedometer Engine Stop Switch Choke Lever Ignition Switch Brake Lever Parking Brake Handlebar Grip Warmer Switch
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 30
    Fuel Valve The fuel valve is located under the hood. Turn the fuel valve off whenever the snowmobile is stored or parked. 1. Turn the valve clockwise to turn off the fuel supply. 2. Turn the valve counter-clockwise to turn on the fuel supply. FEATURES OFF ON Adjustable Headlights Adjust the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 31
    THE PERFECT FIT Front Suspension Adjustments Independent Front Suspension (IFS) Break in the suspension for about 150 miles (240 km) before making any fine-tuning adjustments. Settings will vary from rider to rider, depending on rider weight, vehicle speed, riding style, and trail conditions. We
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 32
    Front Suspension Adjustments Shock Spring Preload Increasing spring preload will increase ski-to-ground pressure. Decreasing spring preload will decrease ski-to-ground pressure. When adjusting, be sure the springs on both the left and right sides of the machine are at the same adjustment. To change
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 33
    THE PERFECT FIT Rear Suspension Adjustments Rider weight, riding style, trail conditions, and vehicle speed all affect suspension action. Each rear suspension can be adjusted to suit rider preference and deliver excellent performance for a given set of conditions. However, all suspension designs
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 34
    Rear Suspension Adjustments Suspension Performance Tips THE PERFECT FIT • Rider weight usually determines the position at which the spring preload should be set. However, this may vary with riding style. With a little experimentation, each rider can find a preferred setup. These adjustments are
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 35
    THE PERFECT FIT Rear Suspension Adjustments Initial Spring Preload Setting (Sag Method) To set up the rear suspension torsion spring preload, measure the distance between the ground and rear bumper. This is measurement X. Take the first measurement with no rider and with the rear suspension at full
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 36
    IQ Rear Suspension Adjustments Torsion Spring Preload THE PERFECT FIT To adjust rear torsion spring preload, rotate the three-position cam using the engine spark plug tool. Adjustment is easiest when the cam is rotated from low to medium, and then to high. Rotating directly from low to high will
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 37
    THE PERFECT FIT Suspension Coupling IQ Rear Suspension Adjustments On all Polaris snowmobile rear suspensions, there are two torque arms that control the movement of the rail beam. Prior to the advent of suspension coupling, these torque arms could move independently of each other. Rear suspension
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 38
    IQ Rear Suspension Adjustments Suspension Coupling THE PERFECT FIT Rear To Front Coupling and the Rear Rear Scissor Stop (RRSS) The rear rear scissor stop (RRSS) couples the movement of the rear torque arm with the front torque arm and limits the amount of independent movement between the rear
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 39
    weight transfer or ski lift during acceleration, rotate the RRSS to a lower position. NOTE: Your dealer can help you with initial setup and additional setup instructions to help you achieve your optimum ride. A scissor stop tool is also available from your dealer. HIGH LOW LOW MEDIUM 36
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 40
    , clutches, fuel systems, and exhaust systems. NOTE: Exhaust systems are critical safety areas that must use approved Polaris parts. Please see your Polaris dealer for service. 37
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 41
    THE PERFECT FIT Handlebar Adjustments When making handlebar adjustments, always be sure the handlebars, brake lever and throttle lever operate smoothly and do not contact the fuel tank, windshield or any other part of the vehicle when the handlebars are turned fully to the left or right. Upper
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 42
    Handlebar Adjustments Handlebar Angle THE PERFECT FIT Follow these steps to adjust handlebar angle at the handlebar block. 1. Remove the handlebar cover. 2. Loosen the four upper adjuster block bolts. 3. Adjust the handlebar to the desired angle. 4. Torque the bolts to 15-17 ft. lbs. (20-23 Nm).
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 43
    PRE-RIDE INSPECTIONS Pre-Ride Checklist Inspect all items on the checklist for proper operation or condition before each use of the snowmobile. Procedures are outlined on the referenced pages. Look for a checkmark (n) on the referenced pages to locate the pre-ride inspection items. Item Drive Belt
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 44
    and Understand Your Owner's Manual Read the Owner's Manual completely and refer to it often. The manual is your guide to safe and enjoyable lever freeplay, DO NOT start the engine. Have the throttle serviced immediately. n Throttle Safety Switch Test the throttle safety switch system before
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 45
    indicates low brake fluid level or air in the hydraulic system. Refer to the brake bleeding information on page 79 or see your dealer for service. 1/2I (1.3 cm) Lever Feel If the brake lever feels "spongy" when squeezed, check the brake fluid level and condition. Add fluid as needed. See page
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 46
    is in use. If the parking brake light does not come on when the parking brake or service brake is in use, have it serviced by your dealer. Lock Release To release the lock, squeeze the brake lever tightly. The lock will return to the unlock position. WARNING If the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 47
    PRE-RIDE INSPECTIONS Before Starting the Engine n Steering System Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 48
    Before Starting the Engine n Hood Latches PRE-RIDE INSPECTIONS The hood of the snowmobile protects the operator from moving parts as well as aiding in sound emission control and other functions. Under no circumstances should your snowmobile be operated with the hood open or removed. Always ensure
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 49
    PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Never start your snowmobile without checking all components to be sure of proper operation. See Before Starting the Engine beginning on page 41. n
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 50
    Starting the Engine NOTICE OPERATION Engaging the starter when the engine is running WILL result in serious engine damage, especially if the transmission is in reverse. Never engage the starter when the engine is running. 1. Turn the fuel valve on. See page 27. 2. Turn the key to the ON position.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 51
    or less All All All Tether Switch (accessory) Interrupts ignition circuit Engine Break-In No single action on your part is as important to long, trouble-free machine life as proper break-in of a new or rebuilt engine. Premix the first tank of fuel with one pint of Polaris injection oil
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 52
    Engine Break-In Oil Injection System OPERATION Always check and fill the oil tank when refueling. See page 53. NOTICE Serious engine damage can occur without the proper lubrication. Check the oil tank level often during the first tank of fuel. If the oil level doesn't go down, contact your dealer
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 53
    behind it while warming up the track. Do not use excessive throttle during warm-up or when the track is free-hanging. Use a stable rear support. WARNING Use of traction products such as studs, ice growsers, etc. will increase the possibility of track damage and/or failure. This could cause loss
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 54
    Fuel WARNING OPERATION Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always refuel outdoors or in a well-ventilated area. Always turn off the engine before refueling. Do not overfill the tank. Do not fill the tank
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 55
    OPERATION Fuel Your Polaris engine is designed to run on 87 octane non-oxygenated or 89 octane oxygenated pump gasoline. There's a great deal of variability in the quality of the 87 octane gasoline available across the country, so we encourage the use of premium fuel when possible. Do not use fuel
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 56
    n Oil Low Oil Indicator Light OPERATION The low oil indicator light will alert the operator if the oil level is low. Visually check for oil in the bottle. Add oil before further operation of the snowmobile. See page 49 for oil recommendations. Low Oil Level Maintaining the proper oil level will
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 57
    OPERATION Carburetion Proper carburetor adjustment is critical. A lean mixture (too much air, too little fuel) may result in piston burning, bearing failure, or complete engine failure. A rich mixture (too much fuel, too little air) may foul plugs and cause generally poor engine performance. A lean
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 58
    and may cause serious engine damage. Jet the carburetors carefully for elevation and temperature according to the jetting charts in your Owner's Manual Supplement. NOTE: It's the owner's responsibility to ensure that the correct jets are installed in the machine for a geographical area. Be very
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 59
    OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to ground out the ignition and stop the engine quickly. Pull the switch up to the ON position to allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 60
    may cause the safety switch to activate, preventing the engine from starting. If this occurs, return the machine to an authorized Polaris dealer for service. If an emergency exists and it's necessary to start the engine, the throttle safety switch and engine stop switch may be disconnected from the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 61
    OPERATION Electronic Reverse (PERCt) Electronic reverse will activate only if the engine RPM is below 4000. If your machine is running at an altitude of over 6000 feet, adjust the ignition setting as described on page 59. Always make sure the vehicle is stopped and the engine is running at idle
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 62
    Electronic Reverse (PERCt) Engaging Reverse OPERATION 1. Stop the snowmobile and leave the engine idling. 2. Make sure the area behind your vehicle is clear. 3. Push the yellow reverse button on the left-hand control for one second, then release. The engine will automatically reduce RPM and start
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 63
    OPERATION Towing Do not use the front bumper to pull or drag the snowmobile. The front bumper is not designed for this type of use and may detach from the vehicle if force is applied. For your safety, do not attempt to use a tow hitch until you've read the following warnings and understand the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 64
    and it comes on, you must take your snowmobile to a qualified dealer for diagnostic service. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is available to your qualified service technician. Reverse (if equipped) must not be engaged during engine tune-ups
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 65
    MAINTENANCE Polaris Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and perform service checks as outlined in this manual. Record maintenance and service in the Maintenance Log beginning on page 113. The recommended
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 66
    Periodic Maintenance Interval Table MAINTENANCE The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 67
    MAINTENANCE Item Periodic Maintenance Interval Table See Page Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason BRAKES Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brake Brake System Brake Fluid Pilot Air Screws Carburetor (
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 68
    Periodic Maintenance Interval Table Item See Page 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) MAINTENANCE 2000 mi. (3200 km) PreSeason Frequency CHASSIS Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling System Drive
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 69
    MAINTENANCE Lubrication Front Suspension The front suspension does not require lubrication. Rear Suspension Lubricate the suspension pivot shafts with Polaris Premium All Season Grease at 500 miles (800 km) initially, every 1000 miles (1600 km) after that, and before off-season storage each year.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 70
    Lubrication Driveshaft Bearing Inject grease into the fitting on the speedometer sensor housing until grease purges from the seal on the inside of the tunnel. This should take approximately two pumps. Do not use more than four pumps. MAINTENANCE + Throttle Cable Lubricate the throttle cable
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 71
    MAINTENANCE Lubrication n Chaincase Oil Check the chaincase oil level at the intervals outlined in the maintenance charts beginning on page 62. The sight glass (1) is located on the lower rear of the chaincase. Maintain the oil level at or slightly below the center of the sight glass (2). Change the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 72
    Lubrication Chaincase Oil Oil Change 1. Position the vehicle on a level surface. 2. Remove the drain plug (4) and drain the oil into a drain pan. Allow the oil to drain completely. 3. Clean off all metal shavings from the plug. MAINTENANCE 4 4. Install a new sealing washer on the drain plug. NOTE
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 73
    the engine is operated in conditions more severe than intended for that plug. Always use the spark plugs recommended for your snowmobile. See your Owner's Manual Supplement Use recommended spark plugs with the proper gap. Use only resistor-type spark plugs. Torque spark plugs to 18-22 ft. lbs. (24
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 74
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetor/throttle
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 75
    or every 1000 miles (1600 km). NOTE: The direction of the arrows indicates the direction of flow through the filter. Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Do not attempt to
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 76
    the engine running. 1. Open the hood and inspect the muffler and pipes for cracks or damage. 2. Check for weak or missing retaining springs or damper/support grommets. 3. Check for loose clamps on the pipe covers. 73
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 77
    MAINTENANCE Carburetor The number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not necessarily correct for your elevation. It's your dealer's responsibility to make sure the correct main jet is installed. NOTICE Operating the snowmobile
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 78
    occur. Always work in a well ventilated area away from anything that may cause the fuel to ignite, such as open flames, sparks, heaters, trouble lights, cigarettes, etc. Review the fuel warnings on page 51. Cleaning Procedure 1. Turn the fuel valve off. 2. Place a container or shop towels below
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 79
    MAINTENANCE Drive Chain Tension Check drive chain tension weekly and before each long trip. To obtain correct chain tension: 1. Rotate the driven clutch counterclockwise to move all chain slack to the tensioner side. Lock the brake lever lock, or have an assistant hold the brake lever firmly. 2.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 80
    Brakes n Hydraulic Brake Inspection MAINTENANCE Inspect brake lever travel before each use of the snowmobile. See page 42. Brake pads must be replaced when the brake pad material becomes thinner than the backing plate (approximately 1/16I). A kit is available for replacing brake pads. See your
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 81
    MAINTENANCE Brakes Brake Fluid The brake fluid level can be seen through a plastic sight glass in the brake reservoir. If the fluid is sufficient, the sight glass will be black. If the sight glass is any color other than black, add brake fluid. Replace brake fluid at least every two years with
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 82
    Brakes MAINTENANCE Bleeding the Hydraulic Brake System Air in the hydraulic brake system will cause spongy brake lever action. Bleed the system before operating the snowmobile. WARNING Operating the vehicle with a spongy brake lever can result in loss of brakes, which could cause an accident and
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 83
    MAINTENANCE Lights Do not touch a halogen bulb with bare fingers. Oil from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. If fingers do touch the bulb, clean it with an alcohol-moistened towel. Headlight Bulb Removal 1. Remove the plenum covering from the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 84
    Lights Taillight/Brakelight Replacement MAINTENANCE 1. Remove the screws securing the taillight lens. Remove the lens. 2. Push the bulb inward and turn it counterclockwise to remove it. 3. Install a new bulb. Push the bulb inward and turn it clockwise to secure it. 4. Reinstall the taillight lens.
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 85
    alignment offset is important for maintaining optimum performance. See your dealer for service and adjustments. A special tool is required to check for proper alignment. Clutch Center Distance See your Owner's Manual Supplement for recommended center distance for your machine. If adjustment is
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 86
    excessive wear: frayed edges, missing cogs, cracks and excessive looseness. Replace the belt if any of these conditions exist. See Drive Belt Troubleshooting on page 103. For improved drive-away during extremely cold temperatures, remove the belt and warm it to room temperature. Reinstall it before
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 87
    MAINTENANCE Clutch System Drive Belt Installation 1. Drop the drive belt over the drive clutch and pull back the slack. NOTE: To ensure satisfactory belt life, install belts so they operate in the same direction of rotation by positioning the identification numbers so that you can read them. If
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 88
    Clutch System n Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position. Place a straight edge (1) on the belt and apply downward pressure while measuring at point 2. This measurement should be 1 1/4I (3.2 cm). MAINTENANCE 1 2 Drive Belt
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 89
    , which could cause serious injury or death. Never operate with a damaged track. Never rotate a damaged track under power. 1. Using a hoist, safely lift and support the rear of the snowmobile off the ground. 2. Rotate the track by hand to check for damage. 3. Carefully examine the track along the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 90
    Track Maintenance Track Lubrication MAINTENANCE WARNING Operating with insufficient lubrication between the rail slide and track guide clips can cause track failure, loss of vehicle control and loss of braking ability, which can result in serious injury or death. Avoid operating for
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 91
    adjustments should be made only after the track is warmed up and limber. 1. Turn the engine off. 2. Lift the rear of the machine and safely support it off the ground. 3. Place the recommended weight or downward pressure on the track at the specified distance (see chart) ahead of the center of
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 92
    Track Maintenance Track Tension MAINTENANCE 4. Check for specified slack between the wear surface of the track clip and the plastic slider. Refer to the Track Tension Data Chart on page 88. If the track needs adjustment: 5. Loosen the rear idler shaft bolt. 6. Loosen the locknuts. Slack
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 93
    check that the track is centered and running evenly on the slide rails. Misalignment will cause excessive wear to the track and slide rail. 1. Safely support the rear of the machine with the track off the ground. 2. Start the engine and apply a small amount of throttle until the track turns slowly
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 94
    Steering System Steering Inspection and Adjustment MAINTENANCE Each week, or before a long ride, check all steering system fasteners and tighten if necessary. + + + + + 91
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 95
    MAINTENANCE Steering System Ski Alignment WARNING Improper ski alignment or adjustment may cause loss of steering control, resulting in serious injury or death. Do not attempt to change the ski alignment or camber adjustment. See your Polaris dealer. With the handlebars in a straight ahead
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 96
    when worn to half their original diameter. NOTE: Carbide skags must be replaced if any abnormal wear or chipping is found. Skag Replacement 1. Raise and support the front of the machine so the skis are approximately 6I (15.2 cm) from the ground. 2. Remove the attaching nuts and pry the skag
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 97
    reduce your snowmobile's reliability and cause needless repairs and down time. Before beginning any snowmobile trip, a visual inspection will uncover potential problems. Check the following items on a weekly basis or before any long trip: n Check suspension mounting bolts for tightness. n Check rear
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 98
    of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand. The track Up For maximum performance, arrange for a fall service tune-up with your Polaris dealer. His experienced and trained service technician will keep your machine in peak operating
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 99
    except the driven clutch shaft bushing as outlined in the Master Repair Manual. See your dealer. Engine and Carburetor Protection Proper preparation of the be fogged with fogging oil. Follow the engine fogging instructions provided on the container. Always add Premium Carbon Clean or a fuel
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 100
    moving parts, and hot exhaust parts. Track and Suspension Moderate track tension should be maintained during summer storage. The machine should be supported off the ground to allow the track to hang freely. Transporting the Snowmobile Whenever the snowmobile is transported: 1. Turn the fuel valve
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 101
    POLARIS PRODUCTS Part No. 2870791 2875035 2875036 2875037 2874438 2874439 2874443 2873105 2872951 2871312 2871322 2871423 2871329 2871326 2870652 2872189 2872893 2870505 2872889 2872890 Description Engine Lubricants Fogging Oil (12 oz./355 ml Aerosol) Premium Synthetic Blend (Blue) 2-Cycle Oil (qt
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 102
    Engine Troubleshooting TROUBLESHOOTING Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. Problem Erratic engine operating RPM during acceleration or load variations Probable Cause Solution Drive clutch binding • Disassemble drive
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 103
    TROUBLESHOOTING Problem Noise in drive system Engine Troubleshooting Probable Cause Solution Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive chain loose Drive chain
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 104
    Engine Troubleshooting Problem Engine turns but fails to start Faulty ignition TROUBLESHOOTING Probable Cause Solution • too small will cause seizure resulting in loss of power. This indicates a major engine problem that must be repaired before operating. SEE YOUR DEALER. • Replace the plug(s). •
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 105
    TROUBLESHOOTING Problem Rear suspension bottoms too easily IQ Suspension Troubleshooting Solution • Adjust torsion spring preload to achieve proper static sag (see page 32). • Change torsion spring to stiffer optional spring (see your dealer). • Revalve rear
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 106
    Causes Driving at low RPM Insufficient warm-up TROUBLESHOOTING Belt Wear/Burn Diagnosis Solutions • Drive at higher RPMs. Gear the machine down. Check belt deflection. • Warm the engine at least five minutes. Take the
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 107
    of purchase 5. Details of trouble experienced 6. Length of time and conditions of operation 7. Previous correspondence Use the page provided near the front of your Owner's Manual to record the identification numbers of your snowmobile and its engine. Polaris Customer Service United States: 1-888-704
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 108
    1. Polaris snowmobile owner reports theft. A. In addition to notifying the proper law enforcement officials, the owner must call Polaris Customer Service. B. Owners must provide their name, address, telephone number and the model and serial number of stolen machines. 2. 3. Polaris warranty will
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 109
    preparation and setup of your snowmobile is very important in ensuring trouble-free operation. Purchasing a snowmobile in the crate or without any damages that occur during trailer transit or as a result of unauthorized service or parts. In addition, this warranty does not cover physical damage to
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 110
    dealer is YOUR responsibility). Polaris recommends that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Your dealer will contact the appropriate personnel at Polaris if
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 111
    to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have the consumer sign the PDI form prior to delivery products for lubrication and maintenance as directed by the Owner's manual is highly recommended. Should a failure occur during the warranty
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 112
    oil. • Piston seizures, unless caused by a defective engine component. • Failures caused due to improper adjustments. • Failure due to unauthorized service. • Failures due to lack of service as required in the owner's manual or Polaris updates. This includes off-season storage as listed in the owner
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 113
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 114
    Snowmobile Engine Emissions Limited Warranty WARRANTY This snowmobile engine emissions limited warranty is in addition to the Polaris standard limited warranty for snowmobiles. Polaris Industries Inc. warrants that at the time it is first purchased, this emissionscertified snowmobile engine is
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 115
    for performing the scheduled maintenance identified in the owner's manual. Polaris can deny an emissions warranty claim if any . Polaris recommends that you contact an authorized Polaris dealer to perform any service that may be necessary for your snowmobile. Polaris also recommends that you
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 116
    Present this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 150 mi. (240
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 117
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 114
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 118
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 115
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 119
    Belt Installation ...84 Drive Belt Removal ...83 Drive Belt Troubleshooting ...103 Drive Chain Tension ...76 Driver Awareness ...12 Drive-Away ...17 Controls and Linkage...95 Coolant...73 Cooling System ...73 Customer Service...104 F Front Rear Scissor Stop ...34 Front Suspension Adjustments . . 28
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 120
    INDEX I Ice and Snow Build-up ...IFS...IFS Adjustment Options ...IFS Components ...Inadequate Snow Conditions ...Intake Filters ...Intake Silencer ...14 28 28 28 18 72 17 R Rail Slide Wear...94 Rear Rear Scissor Stop ...35 Rear Suspension Adjustments . . 30-36 Rear To Front Coupling ...35 Recoil
  • 2009 Polaris 550 IQ Shift | Owners Manual - Page 121
    31, 88 Track Warm-Up...50 Track Warning ...22 Traction Products...37 Transporting the Snowmobile ...97 Troubleshooting, Drive Belt ...103 Troubleshooting, Engine ...99-101 Troubleshooting, Rear Suspension 102 Tune-Up...95 V Vehicle Identification Numbers...4 W Weight Transfer...36 Windchill ...20
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