2008 Polaris RMK Shift Owners Manual - Page 102

2008 Polaris RMK Shift Manual

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Clutch System MAINTENANCE Measure A Straight Edge n Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position. Place a straight edge on the belt and apply downward pressure while measuring at point A. This measurement should be 1 1/4" (3.2 cm). Drive Belt Adjustment 1. Install the L-wrench into the open threaded hole in the outer sheave of the clutch (see page 98). Turn the wrench clockwise slightly to remove pressure from the sheaves. 2. Loosen the 7/16" jam nut. 3. Using a 1/8" Allen wrench, turn the set screw inward (clockwise) to increase the distance between the sheaves or outward (counterclockwise) to decrease the distance. 4. Tighten the jam nut. Store the L-wrench in the tool kit. Torque Stop Periodically check torque stop clearance. With clutches in proper alignment, measure rear torque stop clearance from the engine case. Rear torque stop clearance should be .010".030" (.25-.75mm). Adjust if necessary. Secure the nut. .010"-.030" (.25-.75 mm) 99

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99
MAINTENANCE
Clutch System
n
Drive Belt Deflection
Measure belt deflection with both
clutches at rest and in their full
neutral position.
Place a straight edge on the belt
and apply downward pressure
while measuring at point A. This
measurement should be 1 1/4"
(3.2 cm).
Drive Belt Adjustment
1.
Install the L-wrench into the open threaded hole in the outer sheave
of the clutch (see page 98). Turn the wrench clockwise
slightly
to
remove pressure from the sheaves.
2.
Loosen the 7/16" jam nut.
3.
Using a 1/8" Allen wrench, turn the set screw inward (clockwise) to
increase the distance between the sheaves or outward (counter-
clockwise) to decrease the distance.
4.
Tighten the jam nut. Store the L-wrench in the tool kit.
Torque Stop
Periodically check torque stop clear-
ance. With clutches in proper align-
ment, measure rear torque stop
clearance from the engine case. Rear
torque stop clearance should be .010"-
.030" (.25-.75mm). Adjust if neces-
sary. Secure the nut.
Straight
Edge
Measure
A
.010"-.030"
(.25-.75 mm)