2007 Polaris Ranger 500 2x4 Owners Manual - Page 66

2007 Polaris Ranger 500 2x4 Manual

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Gearcases Gearcase Main Gearcase (Transmission) (4X4) Main Gearcase (Transmission) (2X4) Front Gearcase (4X4) Rear Gearcase (2X4, 4X4) MAINTENANCE Lubricant Premium AGL Synthetic Gearcase Lube Premium AGL Synthetic Gearcase Lube Premium Demand Drive Hub Fluid Premium ATV Angle Drive Fluid Gearcase Specification Chart Capacity 15.2 oz. (450 ml) 18.2 oz. (540 ml) 5 oz. (150 ml) 18 oz. (532 ml) Fill Plug Torque 14 ft. lbs. (19.4 Nm) 14 ft. lbs. (19.4 Nm) 8-10 ft. lbs. (11-13.6 Nm 40-50 ft. lbs. (54-68 Nm Drain Plug Torque 14 ft. lbs. (19.4 Nm) 14 ft. lbs. (19.4 Nm) 11 ft. lbs. (15 Nm) 30-45 in. lbs. (3-5 Nm) Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level even with the bottom of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 106 for the part numbers of Polaris products. Oil Check The fill plug is located at the rear of the vehicle. 1. Position the vehicle on a level surface. 2. Remove the fill plug. 3. Check the oil level. 4. Add the recommended oil as needed. 5. Reinstall the fill plug. Torque Fill Plug to specification. 63

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63
MAINTENANCE
Gearcases
Gearcase Specification Chart
Transmission (Main Gearcase)
Always check and change the transmission oil at the intervals outlined
in the Periodic Maintenance Chart beginning on page 52. Maintain the
oil level even with the bottom of the fill plug hole.
Refer to the Gearcase Specifications Chart for recommended lubricants,
capacities and torque specifications. See page 106 for the part numbers
of Polaris products.
Oil Check
The fill plug is located at the rear
of the vehicle.
1.
Position the vehicle on a level
surface.
2.
Remove the fill plug.
3.
Check the oil level.
4.
Add the recommended oil as
needed.
5.
Reinstall the fill plug. Torque
to specification.
Gearcase
Lubricant
Capacity
Fill Plug
Torque
Drain Plug
Torque
Main Gearcase
(Transmission)
(4X4)
Premium AGL
Synthetic
Gearcase Lube
15.2 oz.
(450 ml)
14 ft. lbs.
(19.4 Nm)
14 ft. lbs.
(19.4 Nm)
Main Gearcase
(Transmission)
(2X4)
Premium AGL
Synthetic
Gearcase Lube
18.2 oz.
(540 ml)
14 ft. lbs.
(19.4 Nm)
14 ft. lbs.
(19.4 Nm)
Front Gearcase
(4X4)
Premium Demand
Drive Hub Fluid
5 oz.
(150 ml)
8-10 ft. lbs.
(11-13.6 Nm
11 ft. lbs.
(15 Nm)
Rear Gearcase
(2X4, 4X4)
Premium ATV
Angle Drive Fluid
18 oz.
(532 ml)
40-50 ft. lbs.
(54-68 Nm
30-45 in. lbs.
(3-5 Nm)
Fill Plug