2004 Polaris Sportsman 400 Owners Manual - Page 74
2004 Polaris Sportsman 400 Manual
Page 74 highlights
Periodic Maintenance Schedule Item " Air filter, MAINTENANCE AND LUBRICATION Hours/ Miles Weekly 20 hrs 20 hrs Frequency Remarks Weekly Monthly Monthly Inspect; replace as needed Inspect monthly; change annually Check terminals; clean; check fluid level if applicable Inspect; replace annually and as needed Inspect periodically Check monthly; change annually Lubricate all fittings, pivots, cables, etc. Check level daily; break-in service at one month; change oil more often in cold weather Replace with oil change Inspect Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect strength seasonally; pressure test system annually Inspect; replace as needed Inspect daily; lubricate Inspect; lubricate; tighten fasteners Inspect; tighten fasteners L main element " Transmission oil level Battery " Engine breather L filter 20 hrs 10 hrs 100 hrs 50 hrs Monthly Monthly Monthly 3 months J Brake pad wear " Front and rear gearcase oil " General lubrication " Engine oil level/oil L change 100 hrs / 6 months 1000 miles 100 hrs./ 6 months 1000 mi. 100 hrs. 50 hrs. 50 hrs. 50 hrs. 100 hrs. 6 months 6 months 6 months 6 months 6 months " Oil Filter L L Engine breather hose Carburetor float bowl J Throttle Cable/ETC Switch L Choke (enricher) cable Coolant strength J Drive belt " Steering " Front suspension " Rear suspension 50 hrs. 50 hrs. 50 hrs. 50 hrs. 6 months 6 months 6 months 6 months 71