Weider Pro 9640 User Manual
Weider Pro 9640 Manual
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- Weider Pro 9640 | User Manual - Page 1
you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assistance from our MST CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. PATENT PENDING USER - Weider Pro 9640 | User Manual - Page 2
4 ASSEMBLY 5 HOW TO USE THE HOME GYM SYSTEM 22 WEIGHT RESISTANCE CHART 24 TROUBLE-SHOOTING AND MAINTENANCE 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART - Weider Pro 9640 | User Manual - Page 3
the home gym system to tip. 2. Read all instructions in this manual and in the accompanying literature before using the home gym system. 3. Use the home gym system only on a level surface. Cover the floor beneath the home gym system for protection. 4. Inspect and tighten all parts often. Replace - Weider Pro 9640 | User Manual - Page 4
using the WEIDER® PRO 9640 Home Gym System. If you have additional questions, please call our Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled. Lat Bar High Pulley Station VKR Arms Butterfly Arms ASSEMBLED DIMENSIONS: Height: 76 - Weider Pro 9640 | User Manual - Page 5
and instructions: • Place all parts of the PRO 9640 in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. • The assembly is broken into five stages: 1) frame assembly, 2) arm assembly, 3) cable and pulley assembly, 4) seat - Weider Pro 9640 | User Manual - Page 6
-tighten a 5/16" Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Press a 1" Square Inner Cap (6) into the Front Upright (42). FRAME ASSEMBLY 4 1 42 6 3 6 - Weider Pro 9640 | User Manual - Page 7
55 11 49 8 44 3 44 Crossbar 3 56 42 74 FRAME ASSEMBLY 5. Slide the Rear Seat Frame (100) onto the indicated 5/16" Weight Bumpers (19) on the bracket on the Base (4) as shown. Set two Weight Bumpers (19) on the bracket on the Stabilizer (5). Stack eight Weights (25) onto each set of Weight - Weider Pro 9640 | User Manual - Page 8
(65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Be sure that the holes in the Weight Guides are at the top, as shown. 65 Pin 63 62 Lubricate 64 Pin Grooves FRAME ASSEMBLY 25 8. Press a Weight Tube Bumper (64) into - Weider Pro 9640 | User Manual - Page 9
upper ends of the Long Weight Guides (62) to the Top Frame (55) with a 5/16" x 6" Bolt (60), two 1/2" x 3/4" Spacers (61), and a 5/16" Nylon Locknut (3). 9 61 60 73 3 61 60 3 55 62 FRAME ASSEMBLY ARM ASSEMBLY 10. Locate and open the parts bag labeled 10 "ARM ASSEMBLY." Be sure there is - Weider Pro 9640 | User Manual - Page 10
with two 5/16" x 2 1/2" Bolts (22) and two 5/16" Nylon Locknuts (3). 22 Assemble the other Press Arm (46) in the same manner. 46 3 17 13. Identify the 31 50 Welded Brackets 31 50 47 21 Attach a "V"-Pulley (50) and a Long Cable Trap (31) to the Left Arm (47) in the same 48 manner. 14. - Weider Pro 9640 | User Manual - Page 11
101 84 83 67 56 ARM ASSEMBLY CABLE ASSEMBLY 33 101 16. Locate and open the parts bags labeled "CABLE ASSEMBLY" and "PULLEYS." 16 During steps 16 through 36, refer to the CABLE DIAGRAMS on pages 26-27 of this manual to verify proper cable routing. Before beginning this section, fully unwind - Weider Pro 9640 | User Manual - Page 12
ASSEMBLY 21. Attach the Pulley Bracket (20) to the Top 21 Frame (55) with the 5/16" x 5" Bolt (68) and a 68 5/16" Nylon Locknut (3). Do not overtighten the Nylon Locknut; the Pulley Bracket must be able to move freely. See the inset drawing. Route the High Cable 55 66 (58) around the - Weider Pro 9640 | User Manual - Page 13
(21). Be sure that the Cable Trap is inside the Long "U"Bracket. Note: This may come pre-assembled. Route the High Cable (58) through the Long "U"-Bracket 15 58 12 15 CABLE ASSEMBLY 21 24. Note: This assembly step shows how to complete the assembly of several pre- 24 attached parts. The 5/8" x - Weider Pro 9640 | User Manual - Page 14
CABLE ASSEMBLY 25. Locate the Low Cable (23). Route the Low 25 Cable under the 3 1/2" Low Pulley (76) attached to the lower hole in the Press Frame (17). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame and that the Cable is between the Pulley and - Weider Pro 9640 | User Manual - Page 15
Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing. Attach the Small "U"-Bracket (71) to the indicated Weight Tube (63) with a 5/16" x 1 3/4" Bolt (24) and a 5/16" Nylon Locknut (3). 2 2 10 10 57 58 - Weider Pro 9640 | User Manual - Page 16
and a Cable Trap (66) to the Pivot Arm (101) with the 3/8" x 3 3/4" Bolt (88), a 3/8" Flat Washer (9), and a 3/8" Nylon Locknut (21). Be sure that the Nylon Locknut is on the side shown and that the Cable Trap is positioned to hold the Cable in place. 33 15 88 66 9 101 72 21 CABLE ASSEMBLY 16 - Weider Pro 9640 | User Manual - Page 17
Long "U"-Bracket (57) with a 3/8" x 2" Bolt (12) and a 3/8" Nylon Locknut (21). Be sure that the Cable Trap is inside the Long "U"-Bracket. (Note: This may come pre- assembled.) Route the Military Press Cable (72) through the Long "U"-Bracket (57) and the 3 1/2" Pulley (15). Be sure that the - Weider Pro 9640 | User Manual - Page 18
. There must be room between the two Jam Nuts for the end of the Cable to pivot. 96 12 11 3 8 99 94 75 15 21 100 93 SEAT ASSEMBLY 37. Locate and open the parts bag labeled "SEAT ASSEMBLY." Insert a 1/4" x 2 1/2" Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the - Weider Pro 9640 | User Manual - Page 19
SEAT ASSEMBLY 39. Attach the Front Backrest (41) to the Front 39 Upright (42) with other end of the Seat (13) to the Front Seat Frame (36) with a 1/4" Flat Washer (10) and a 1/4" x 2" Machine Screw (81). 41. Press a 1 1/2" Square Inner Cap (32) into the Leg Lever (29). 41 Lubricate the 5/16" x - Weider Pro 9640 | User Manual - Page 20
. 29 30 30 34 28 34 44. Locate and open the parts bag labeled "VKR ASSEMBLY." Press 1 1/2" Square Inner Caps (32) into the ends of 10). Attach a VKR Armrest (78) to the Right VKR Arm (80) with two 1/4" x 2" Machine Screws (81) and two 1/4" Flat Washers (10). Attach a VKR Armrest (78) to the Left - Weider Pro 9640 | User Manual - Page 21
as shown. 46 WEIDER Nameplate 42 PRO 9640 Decal 47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual. Before using the home gym system, pull each cable a few times to - Weider Pro 9640 | User Manual - Page 22
HOW TO USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make - Weider Pro 9640 | User Manual - Page 23
5/16" x 2 3/4" Carriage Bolt (14) and the Seat Knob (40). For some exercises, the Seat (13) must be removed. First, be sure that the chain is not (52) to the Short Cable (23) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip. ADJUSTING THE LEG PRESS - Weider Pro 9640 | User Manual - Page 24
WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station. "Top" refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm. WEIGHT PLATES PRESS ARM ( - Weider Pro 9640 | User Manual - Page 25
TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of - Weider Pro 9640 | User Manual - Page 26
the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not - Weider Pro 9640 | User Manual - Page 27
Military Press Cable (72) and Leg Press Cable (99) 2 Military Press Cable (72) Rear Weight Stack-1 4 6-Pivot Arm 5 1-Long "U"-Bracket 3 2 4-Rear Seat Frame 3 Leg Press Cable (99) 27 - Weider Pro 9640 | User Manual - Page 28
ORDERING REPLACEMENT PARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999- WEIDER® PRO 9640 Home Gym System). 3. The SERIAL NUMBER of the product (see the front cover of this manual). 4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST - Weider Pro 9640 | User Manual - Page 29
REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled. The - Weider Pro 9640 | User Manual - Page 30
1/2" x 3/4" Spacer (61)-4 5/16" x 2" Eyebolt (35)-1 3/4" Round Inner Cap (34)-4 1" Round Inner Cap (49)-8 1" Round Cover Cap (70)-2 1" Square Inner Cap (6)-1 1 1/2" Square Inner Cap (32)-6 1 3/4" Square Inner Cap (44)-6 2" Square Inner Cap (27)-8 2" Square Outer Cap (51)-2 - Weider Pro 9640 | User Manual - Page 31
(9)-6 3/8" x 1 3/4" Bolt (24)-2 1/4" x 2" Carriage Bolt (38)-1 1/4" x 2" Machine Screw (81)-5 3/8" x 2" Bolt (12)-7 5/16" x 2 1/4" Bolt (33)-3 1/4" Screw (87)-1 3/8" x 3 3/4" Bolt (88)-5 5/16" x 5" Bolt (68)-1 Cable Clip (53)-3 1" Retainer (69)-4 1 1/8" x 2 1/2" Plastic Bushing (89)-2 1" - Weider Pro 9640 | User Manual - Page 32
REMOVE THIS PART LIST/EXPLODED DRAWING FROM THE MANUAL! 81 - Weider Pro 9640 | User Manual - Page 33
Rubber Bumper 1/4" x 2 1/2" Carriage Bolt 5/16" Nylon Jam Nut Press Bracket Leg Press Plate Leg Press Arm Press Pin Bushing Leg Press Cable Rear Seat Frame Pivot Arm User's Manual Exercise Poster Note: "#" indicates a non-illustrated part. Specifications are subject to change without notice. - Weider Pro 9640 | User Manual - Page 34
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USER'S MANUAL
PATENT PENDING
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete sat-
isfaction through direct assis-
tance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. WESY96400
Serial No.
Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.