Weber Spirit 520 Skyline LP Owner Manual
Weber Spirit 520 Skyline LP Manual
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Weber Spirit 520 Skyline LP manual content summary:
- Weber Spirit 520 Skyline LP | Owner Manual - Page 1
with the owner and the owner should keep them for future use. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors - Weber Spirit 520 Skyline LP | Owner Manual - Page 2
before using. See instructions in this manual for correct procedures. ƽ Do not operate the Weber Gas Barbecue if there is a gas leak present. ƽ Do not use a flame to check for gas leaks. ƽ Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Weber - Weber Spirit 520 Skyline LP | Owner Manual - Page 3
of this Weber Gas Barbecue that it and operated in accordance with the printed instructions accompanying it. Weber may require reasonable set out in this owner's manual. Deterioration or damage due to Service Center 250 South Hicks Road Palatine, IL 60067-6241 (800) 446-1071 LP Tank The LP - Weber Spirit 520 Skyline LP | Owner Manual - Page 4
PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher, FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Spirit is covered under the - Weber Spirit 520 Skyline LP | Owner Manual - Page 5
Warranty & Patents 3-4 General Instructions 6 Assembly 7-20 Operating Instructions Lighting 21-22 Cooking 23 Storage and/or Nonuse 23 Cleaning 23 LP Tank Information 24-26 a Troubleshooting & Maintenance Annual Maintenance 27 General Maintenance 28-30 Troubleshooting 31 Parts Listing 33 - Weber Spirit 520 Skyline LP | Owner Manual - Page 6
in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move. Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel. s These instructions will give you the minimum requirements for assembling your Weber - Weber Spirit 520 Skyline LP | Owner Manual - Page 7
missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the barbecue available for reference. LP tank Bottom tray Two cooking grates LP tank filler adapter Control panel 7 - Weber Spirit 520 Skyline LP | Owner Manual - Page 8
Left frame Right frame Wheel frame Leg frame Frame connector Work table Accessory rack Warming rack Five Flavorizer Bars Tank panel assembly Front panel Catch pan holder Catch pan Two drip pans Manifold bracket Thermometer ER Two wheels Fuel scale assembly Spacer bracket 8 WE B ER WE B - Weber Spirit 520 Skyline LP | Owner Manual - Page 9
Check contents of hardware packs Two burner control knobs Two tool holders Eight tubing plugs (two are spares) Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) 1/4-20 x 2 inch bolt (actual size) Two 1/4-20 x 1 3/4 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual - Weber Spirit 520 Skyline LP | Owner Manual - Page 10
a block of wood. Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap.Figure 1. Repeat with other wheel and hubcap. ER WE B ER WE B Step 3 Assemble top frame You will need - Weber Spirit 520 Skyline LP | Owner Manual - Page 11
the wrench. Figure 3. Dimples to the inside Step 6 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame. Figure 5. Plastic buttons Fuel - Weber Spirit 520 Skyline LP | Owner Manual - Page 12
the frame brace. Figure 6. Burner tubes Frame brace Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. NO, the burners are misaligned. Contact Weber-Stephen Customer Service. Do not use barbecue. Guide screw Figure 6 Slide the cooking box to the left - Weber Spirit 520 Skyline LP | Owner Manual - Page 13
Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at approximately the center of the length of the manifold. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket onto the frame - Weber Spirit 520 Skyline LP | Owner Manual - Page 14
tank panel. Make sure indicator rod of fuel scale is on the left side of the wheel frame. Add washers then wing nuts and tighten. Figure 12 Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to factory test the - Weber Spirit 520 Skyline LP | Owner Manual - Page 15
roughly. Never store or transport the LP tank where temperatures can reach 125° Fahrenheit (too hot to hold by hand - for example: do not leave the LP tank in a car on a hot day). For full instructions on safe handling of LP tanks, see Section "Safe handling tips for LP gas". F F Figure 14 15 - Weber Spirit 520 Skyline LP | Owner Manual - Page 16
be at 3, 6, or 9 o'clock. It should not be pointed up. Figure 17 (c). Figure 15 Step 15 Connect LP tank ƽWARNING: Make sure that the LP tank valve is closed. Close by turning clockwise. Hook the LP tank onto the fuel scale. Loosen the tank lock wing nut. Swing the tank lock down. Tighten - Weber Spirit 520 Skyline LP | Owner Manual - Page 17
for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. c) Valves to manifold connections. Figure 19 (c). d) The hose to regulator connection. Figure 19 (d). ƽWARNING: If there - Weber Spirit 520 Skyline LP | Owner Manual - Page 18
need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 20. Step 18 Install the bottom tray You Figure 23. The front of the catch pan holder must be on the same side as the finger grip of the bottom tray. Figure 21 Finger grip Figure 23 - Weber Spirit 520 Skyline LP | Owner Manual - Page 19
Step 19 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 25. Hair pin cotter Hinge pin Step 20 Add - Weber Spirit 520 Skyline LP | Owner Manual - Page 20
lid and set the warming rack into the slots at the rear of the cooking box. Figure 27 (b). Set the work table onto the left side rails. Figure 27 (c). Insert the thermometer into its holder. Figure 27 (d). Insert the tubing plugs into the ends of the frame. To fully seat the - Weber Spirit 520 Skyline LP | Owner Manual - Page 21
instructions are on the control panel. ƽ DANGER Failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas Customer Service Center or LP tank valve, the excess flow control will activate, limiting the flow of gas from the LP tank. If this should occur, turn OFF the LP - Weber Spirit 520 Skyline LP | Owner Manual - Page 22
Manual Lighting ƽ DANGER Failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the turn on the LP tank valve, the excess flow control will activate, limiting the flow of gas from the LP tank. If this should occur, turn OFF the LP tank valve and burner - Weber Spirit 520 Skyline LP | Owner Manual - Page 23
for detailed cooking instructions. Note: The temperatures gas must be turned off at the LP tank when the Weber Gas Barbecue is not in use. s When the Weber Gas Barbecue is stored indoors, the gas supply must be DISCONNECTED and the LP tank stored outdoors in a well-ventilated space. s LP Service - Weber Spirit 520 Skyline LP | Owner Manual - Page 24
and turn tank lock up out of the way. 4) Lift tank off. To refill take LP tank and tank filler adapter to a "Gas Propane" dealer. ƽWARNING: We recommend that your LP tank be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS - Weber Spirit 520 Skyline LP | Owner Manual - Page 25
Weber-Stephen Customer Service. Do not use the barbecue. g) When leak checks are complete, turn gas supply OFF and rinse connections with water. Male fitting Regulator Collar (b) Quick disconnect Figure 5 engaged LP Tank The LP tank manufacturer is responsible for the materials, workmanship - Weber Spirit 520 Skyline LP | Owner Manual - Page 26
been tested within five years. Your LP gas supplier can do this for you. Figure 7. If you have questions about spare LP tanks, please call Weber-Stephen Customer Service. D.O.T. Certification (example) DOT 4BA240 1/97 20 lb LP tank Date Tested Figure 7 s All LP tank supply systems must include - Weber Spirit 520 Skyline LP | Owner Manual - Page 27
replacement manifold assembly. Order from WeberStephen Products Co., Customer Service Center or authorized dealer. s Inspect the burners for correct Maintenance" section of this manual. s Check all gas fittings for leaks. ƽ DANGER Do not use an open flame to check for gas leaks. Be sure there are - Weber Spirit 520 Skyline LP | Owner Manual - Page 28
the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 9. This the burner cleaning procedures. Main Burner Cleaning Procedure Turn off the gas supply. Remove the manifold. (See Section "Replacing the main burners - Weber Spirit 520 Skyline LP | Owner Manual - Page 29
. Figure 18a. Check proper assembly before fastening manifold in place. Figure 18b. (a) Valve Figure 15 Wing nuts f) Slide the burner assembly out from under the guide screw and washer in the corners of the cooking box. Figure 16 - Weber Spirit 520 Skyline LP | Owner Manual - Page 30
fit around valve Check fit around burner Figure 19 ƽCAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. ƽWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. See Step"Check for - Weber Spirit 520 Skyline LP | Owner Manual - Page 31
TROUBLESHOOTING Problem Check Cure Burners burn with a yellow or orange Inspect Weber Spider Stopper flame, in conjunction with the smell of gas Lighting Instructions". Burner does not light, or flame is low in HIGH position. Is LP fuel low or empty? Is fuel hose bent or kinked? Refill LP - Weber Spirit 520 Skyline LP | Owner Manual - Page 32
1 2 3 4 5 6 7 8 9 10 11 12-13 14 15 16 17 ® ® E BE R W E BE R W 18 19 20 21 24 22 23 25 32 13 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48-49 50 51 - Weber Spirit 520 Skyline LP | Owner Manual - Page 33
store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner's manual and serial number of the frame 48 Fuel scale 49 1/4-20 wing nuts (2) 50 Filler adapter 51 LP tank ṇWARNING: Use only Weber factory authorized parts. The use of any part - Weber Spirit 520 Skyline LP | Owner Manual - Page 34
- Weber Spirit 520 Skyline LP | Owner Manual - Page 35
- Weber Spirit 520 Skyline LP | Owner Manual - Page 36
products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly. Call our toll free number 1-800-446-1071. For quicker service, please have your owner's manual available for reference. We also welcome any comments or
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SKYLINE
™
520
LP Gas Barbecue
Owner’s Manual
WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
NOTICE TO INSTALLER: These instructions
must be left with the owner and the owner
should keep them for future use.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, immediately call your
gas supplier or your fire department.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2.
An LP tank not connected for use shall
not be stored in the vicinity of this or
any other appliance.
WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.
National
Association
PROPANE
GAS
®
98692
12/97
Serial Number
Please use this number in registering your warranty and
any correspondence with the factory.