Konica Minolta AccurioPress 6136P UK-301 Auto Inspection User Guide
Konica Minolta AccurioPress 6136P Manual
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- Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 1
Auto Inspection Guide UK-301 Auto Inspection Unit Release:2020/1/31 Ver.1.00 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 2
of Auto Inspection 4 3. Typical Workflow 5 4. Service Mode ※Common to various models 6 ◼ Software DIPSW setting 6 ◼ Save Log...6 ◼ HDD Setting ...7 5. Settings that can be made by users 8 ◼ Operation after detecting the deviation or out of criteria image 8 ◼ Sheet insertion after detecting the - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 3
KONICAMINOLTA CONFIDENTIAL INDEX ◼ Overwrite & Delete All setting 20 ◼ U-ROM Digital Signature setting 21 ◼ HDD ALL Backup 22 ◼ HDD ALL Restore 24 6. Function key...26 ◼ IQ Detection Results 26 ◼ Reference Image Management 27 ◼ Inspection Area setting 28 ◼ Auto Inspection report (Checking - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 4
KONICAMINOLTA CONFIDENTIAL INDEX 8.8 To perform Auto Inspection selecting the ref. image already created by FieryCommandWorkStation 49 9. FAQ...51 A:About paper ...51 B:About setting...52 C:About detection 53 D:About report ...60 3 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 5
KONICAMINOLTA CONFIDENTIAL Revision History Version Ver.1 Date 2020/1/31 REVISION HISTORY Revision First edition 1 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 6
excluding the followings; 1mm or less on the image edge 1mm of the sheet edge Detectable sizenote 1 Min.0.5mm(long axis of approximate ellipse) Error in made by users Size, tone difference of the stain Adjustable by individual user Detection area Adjustable by individual user Target prints - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 7
for inspection. Additional prints, sticker papers, embossed papers, OHP sheets, index papers, envelopes, NCR papers. Note 1 Specifications available of the engine supporting the Auto Inspection AccurioPress 6136 series Main unit I/C:G00-30 or later UK:G00-11 or later AccurioPress C3080 series - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 8
the registered proof image. Detected and rejected sheets are reprinted without being sent to the purge tray, which allows continuing in printing without the risk of upsetting the page order. Results of quality inspection can be checked on the Auto Inspection report (PDF file of the analysis) that is - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 9
reference. 5. Job printing + inspection ⚫ Image is read by IQ. ⚫ Read image is compared with the ref. image. ⚫ If abnormality is detected; 1. continue/purge/insert a separation sheet is performed. 6. Check the accepted/unaccepted image (PDF) on the report. 5 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 10
5. USER SETTING 4. Service Mode ※Common to various models ◼ Software DIPSW setting [Service Mode]-[System Setting]-[Software DIPSW Setting] DIPSW98-7 Auto Inspection range 0:Level1~7 1:Level1~10 ◼ Save Log [Service Mode]-[Save Log] Set the save log function for the purpose of trouble-shooting - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 11
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING Read images to be saved: ⚫ The last ref. image -301 USloBg dーisへaのpp移eしa替rs USB When the log is saved in the HDD, click [Perform Log Save] on [Service Mode]-[Save Log]. Then click [Export to USB Memory] on [UK-301 Perform Log Save], and save the log - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 12
the system will not stop even if the detection quantity is ever increasing. Setting procedure [Device status]⇒[IQ Function setting], or [Setup Menu] ⇒[User Setting] or [Administer setting]⇒[Common setting] ◼ Sheet insertion after detecting the deviation or out of criteria image Overview Set the - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 13
range is detected. When this option is selected, the error image sheet is ejected from the device, thus causing no change in page order. Setting procedure [Device status]⇒[IQ Function setting], or [Setup Menu] ⇒[User Setting] or [Administer setting]⇒[Common setting] ◼ Ejection tray for out of - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 14
Set the creation of Auto Inspection report. When the setting is made that the out of criteria image sheet is not automatically excluded and ejected, the user is requested to manually sort the output by referring to the report. Setting procedure [Device status]⇒[IQ Function setting], or [Setup Menu - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 15
level 8 to 10, and changes can be made in the range of 10 steps. Setting procedure [Device status]⇒[IQ Function setting], or [Setup Menu] ⇒[User Setting] or [Administer setting]⇒[Common setting] ➢ Spot Detection Level Range:1(large) to 7(small) Setting can be made based on the size of stain. Those - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 16
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ➢ Paper Noise Removal Level Range:1(High) ~ 7(Low) the stain as follows; ✔Essential(Stain det. level:2, Sheet noise offset:2):Detects the stain of Φ6mm, 30% density. ✔Standard(Stain det. level:4, Sheet noise offset:4):Detects the stain of Φ4mm, 20% density - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 17
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ➢ Image Edge Detection Setting Range:1(Low) ~ 7(High) Set the detection sensitivity of the the image loss even on the single text of 6 point size for the normal paper sheet that has the largest noise. Lev1:Allows no detection of image loss itself. 13 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 18
the job on the wait window enables the setting of the Auto Inspection. Setting procedure [Device status]⇒[IQ Function setting], or [Setup Menu] ⇒[User Setting] or [Administer setting]⇒[Common setting] ◼ Auto-delete of the reference image Overview Set the auto-delete of the reference image that is - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 19
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ Auto Inspection NIC setting Overview Implementing [Auto Inspection NIC setting] allows checking on the Auto Inspection report via Web Utility of UK-301. This - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 20
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ Web access PW setting Overview Set the PW for the Web Utilities of Auto Inspection Unit UK-301. Setting procedure [Setup Menu] ⇒[Administrator Setting] ⇒[ - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 21
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ Web Access IP Filtering Overview Set the IP filtering for the Web Utilities of Auto Inspection Unit UK-301. Set the valid range of - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 22
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ TLS setting Overview Set the encryption for the network communication of Auto Inspection Unit UK-301. Selecting [Use] will enable encryption using TLS. Setting - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 23
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ UK-301 HDD Encryption setting Overview Set whether to use or not the encryption function for the HDD of Auto Inspection Unit UK301. Use - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 24
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ Overwrite & Delete All setting Overview Set the delete mode for the case where the data in the HDD or other non-volatile memory of - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 25
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ U-ROM Digital Signature setting Overview Set the digital signature of Auto Inspection Unit UK-301. Selecting [ON] enables authentication with the digital signature, which - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 26
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ HDD ALL Backup Auto Inspection Unit UK-301 Backs up the data memory space for the backup. ⚫ The USB port of Auto Inspection Unit UK-301 supports only low power devices. When the storage device needs higher capacity, use an external power supply. 22 - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 27
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING Backup procedure Connect the external storage device for backup to the USB port of Auto Inspection Unit UK301. Make sure that the external storage - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 28
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING ◼ HDD ALL Restore After backing up the HDD data of Auto Inspection Unit UK-301 in the external storage device using [HDD ALL Backup], - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 29
KONICAMINOLTA CONFIDENTIAL 5. USER SETTING Restore procedure Connect the external storage device for restore to the USB port of Auto Inspection Unit UK301. Make sure that the external storage - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 30
read the register mark (position detection) in the margin or misalignment of the image occurs. Confirm the detection results, and remove the output sheets on which the error is detected. Setting procedure [Device Status] ⇒[IQ Detected Result] Item Date & Time File name Page number Set number Pages - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 31
List 1], and another max. 1,000 images in [Reference Image List 2]. It may not be possible to save to the maximum depending on the sheet size to be read. Setting procedure [Device Status] ⇒ [Reference Image Management] Setting Item Descriptions Ref. Image List 1 Images registered in the Ref - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 32
KONICAMINOLTA CONFIDENTIAL 6.FUNCTION KEY ◼ Inspection Area setting Overview Sets the area other than those for Auto Inspection. For example, it is helpful to avoid unnecessary errors, and contributes to inspection efficiency in the case of VDP in which contents varies in some specific areas. - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 33
Step 4 can set max. 5 areas on the same surface. Select [Delete] when re-input of numbers are required. 5. Enter in each input box of [Excluding Edge Setting]. 6.FUNCTION KEY 6. Click [Complete]. Example of setting [Front] [Back] [Specified Page] Example of Auto Inspection Ejected Surface - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 34
Access Password setting]. After the password is changed, turn OFF/ON the sub power switch of the main unit. ✔Ticking [Memorize the info?] will memorize [User Name] and [Password], allowing login without the need for inputting them. ※This won't work when IC-313 is installed. To delete the memorized - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 35
KONICAMINOLTA CONFIDENTIAL 6.FUNCTION KEY ✔It may need to input [User Name] and [Password] every time depending on the optional configuration. Click the corresponding [Link(Report)]. List of [Passed Image] and [Failed Image] will be displayed. - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 36
KONICAMINOLTA CONFIDENTIAL Click . List of failures will be displayed. 6.FUNCTION KEY Keys Descriptions Not in function. Switches the unit of displayed pages between single and continuous pages. Can check the page on which stain is detected. Can check the file names and sizes. Changes - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 37
KONICAMINOLTA CONFIDENTIAL 6.FUNCTION KEY Item Descriptions Number of the set in which an image out of criteria is Set detected. Page Number of the page on which an image out of criteria is detected. Spot Total Total number of those on which the stain is detected. Max. 20 incidents will be - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 38
Log-in screen will be displayed. ✔At the top right, language can be selected from [Japanese] and [English]. Log in by entering [User Name] and [Password]. [User Name]:webuser Enter the password as you like. After successful log-in, [Report List] window will be displayed. The password can be changed - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 39
inspection criteria. Report of max. 1,000 pages is possible. When total pages exceeds 1,000, the excessive pages are split into separate files and converted to PDF. Out of Range Report on the output that is out of the criteria. When it is checked through the Web Utilities of Auto Inspection Unit - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 40
. Displays the serial # of the printing device on which the Auto Inspection is performed. -[Job Information] Items ID Total Set Total Page Total Sheet Descriptions Displays the ID of the job on which the Auto Inspection is performed. Displays the number of sets applied to the job. Displays the - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 41
Level setting for details. Items Descriptions Spot Detection Level Displays the stain detect level. Paper Noise Removal Level Displays paper sheet noise offset level. Image Edge Detection Sensitivity Displays periphery detect sensitivity of the image edge. Permission Level for Spot - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 42
the report using a browser, and click the download button at the top right of the screen to download the PDF file in the designated folder. 2. Open the downloaded PDF file using Acrobat. Display the bookmarks where a list of error descriptions can be seen. Bookmarks Comments Automatic detection - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 43
Expansion function Download the log files stored in the HDD of UK-301 through Web Utilities. 1. User Name:ce (lower case, unchangeable) 2. Password:Enter the CE password for the service mode 3. [CE Expansion Function Window] Click [Log Download]. 4. [Log Download window] Click the link to download - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 44
KONICAMINOLTA CONFIDENTIAL 8. OPERATION PROCEDURE 8. Operation Procedure ◼ New ref. image registration using OWN controller 8.1 To perform Auto Inspection using a new ref. image created from the temporarily stored job. When performing the Auto Inspection for the first time, the job should be - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 45
8. OPERATION PROCEDURE 8-1-9. After output, click [Device Status] to display the "Job Ticket Edit" window. Note: If any abnormality is found on the output sheet, click [Proof] and create the ref. image again. 8-1-10. To start production printing, click Start [Start] on the control panel of "Job - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 46
procedure [Device Status] ⇒ [IQ Function setting] Or [Setup Menu] ⇒ [User Setting] or [Administrator Setting] ⇒ [Common Setting] 8-2-1. Output the print is created. Check if there is not defects on the output sheet. After outputting, an Auto Inspection window is automatically created on the - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 47
KONICAMINOLTA CONFIDENTIAL 8. OPERATION PROCEDURE 8.3 To perform Auto Inspection by selecting the existing ref. image from the temporarily saved job In the case where Auto Inspection is performed using the existing ref. image, it is necessary to select the ref. image from the list. 8-3-1. - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 48
KONICAMINOLTA CONFIDENTIAL 8-3-7. Select the ref. image to be used, and click [OK]. 8. OPERATION PROCEDURE 8-3-8. Set the following. ➢ Inspection Level Setting: Select the level 8-3-9. Click [OK] to confirm the setting. 8-3-10. Click [Save as ..] or [Overwrite]. 8-3-11. Click [Output], and select - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 49
the Auto Inspection Wait window in advance to use this function. Setting procedure [Device Status] ⇒ [IQ Function setting] Or [Setup Menu] ⇒ [User Setting] or [Administrator Setting] ⇒ [Common Setting] 8-4-1. Output the print job in wait mode. [Automatic Inspection] window will be displayed on the - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 50
display 8-5-5. After the output, "Job Ticket Edit" window will be displayed on the control panel. Note: If any defect is found on the output sheet, click [Proof], and recreate the ref. image. 8-5-6. To start the production printing, open "Job Ticket Edit", and click Start [Start] on the control - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 51
KONICAMINOLTA CONFIDENTIAL 8. OPERATION PROCEDURE 8.6 To perform Auto Inspection using the ref. image already created by AccurioPro Print Manager 8-6-1. Temporarily save the print job in the system. Set the output method to temporary storage on the workflow tab of the printer driver or - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 52
[Proof Print]. 8-7-4. One set is output, and the ref. image for Auto Inspection will be created. Note: If any defect is found on the output sheet, click [Proof Print], and recreate the ref. image. 8-7-5. Open the job properties. ➢ Tick "Use the latest proof job" on the right of the Image Tab - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 53
KONICAMINOLTA CONFIDENTIAL 8. OPERATION PROCEDURE 8-7-8. During the output in Auto Inspection mode, Auto Inspection button will be displayed. 8.8 To perform Auto Inspection selecting the ref. image already created by FieryCommandWorkStation There are two option as below: ➢ Using Wait mode, select - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 54
KONICAMINOLTA CONFIDENTIAL 8-8-6. Set the inspection level and click [Close]. Then click [Start] button. 8. OPERATION PROCEDURE ⚫ Specify the Reference Image Management ID. 8-8-7. Click [Reference Image Management] on the control panel, and check the ID of the ref. image. 8-8-8. Open the job - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 55
reason that it may not detect A the sheet edge or because of ink characteristics and/or print accuracy of offset printing. Please note that the Auto Inspection on the additional prints is not covered by the operational warranty because it is out of spec Q Is the Auto Inspection applicable to - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 56
KONICAMINOLTA CONFIDENTIAL 9. FAQ B:About setting No. Class. Q&A Descriptions B-1 Setting B-2 Setting B-3 Setting B-4 Setting Q Is there any recommended level setting for each paper type? No indication is available. A For the paper like recycled paper that tends to show stains, stain (spot - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 57
KONICAMINOLTA CONFIDENTIAL 9. FAQ C:About detection No. Class. Q&A Descriptions A small stain on the thin colored paper was successfully detected, Q while the other stain that was apparently larger was not detected. Why is that? Detection is made on both size and density of the stain. Thus, - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 58
the ref. image IQ-501 C-5 Detection cannot detect the paper edge. A Example NG Even in the case where plural stains are apparent on the sheet, Q circles (○) are not attached to all of them. Why is that? 1. The stain size is within the margin of error(±0.2mm). 2. Density difference compared to - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 59
streak detectable? It is detectable if the length of the streak is longer than the detect level setting and the density is higher than the sheet noise offset C-9 Detection level. A However, it may not be detected as in the case of spot stain depending on the color of the streak or - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 60
KONICAMINOLTA CONFIDENTIAL 9. FAQ Q When in the printing process the alignment error will be reported? Alignment error will be reported under the two cases below. 1. When the parameters to align the ref. image to the target image are not available, and thus detection cannot be performed. ◼ - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 61
KONICAMINOLTA CONFIDENTIAL 9. FAQ Q How does the alignment error detect the phenomena? Compare the edge area of the ref. image and target image. Example as blow Ref. image Target image ※ Area with a smaller difference is darker while with a larger difference is lighter. Alignment within criteria - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 62
is large. In the case of alignment error, no circle (○) is attached on the report. So, it is necessary to visually check the ejected sheet against the ref. image. C-17 Detection A Example Despite the detection sensitivity of the image edge periphery being Q set to Level 7, a stain in the very - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 63
accuracy may be set too high. Decrease the level of either of those shown below. ◼ Quality inspection level ◼ Stain detection level C-19 Detection ◼ Sheet noise offset level A 2. The paper type for the ref. image may be different from the one in actual printing. Check the paper type used to - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 64
to RU-702. D-5 Report A warning "Quality inspection failed" is displayed on the control Q panel. Why is that? Sheet size is different between the ref. image and print job. A Check if the sheet size between the print job and ref. image is identical. If there is no difference, recreate the ref - Konica Minolta AccurioPress 6136P | UK-301 Auto Inspection User Guide - Page 65
KONICAMINOLTA CONFIDENTIAL 9. FAQ D-6 Report Out of criteria image report is checked on the Auto Inspection Q report displayed on the control panel, but no circle ( ○ ) is attached. Why is that? To check the circle (○) ,make an access to the out of criteria image A report via Web Utilities of
Releaseļ¼2020/1/31
Ver.1.00
UK-301
Auto Inspection Unit
Auto Inspection Guide