Kodak Carousel 4200 Service Manual

Kodak Carousel 4200 Manual

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  • Kodak Carousel 4200 | Service Manual - Page 1
    No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERVICE MANUAL Kodak Carousel PROJECTORS New Look PROJECTORS Kodak Home Page on Internet Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK Intranet Table of Contents © Eastman Kodak Company, 1999 A100_0029HA
  • Kodak Carousel 4200 | Service Manual - Page 2
    information, even if loss or damage is caused by Kodak's negligence or other fault. This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures. Table of Contents Description Page Replacements and
  • Kodak Carousel 4200 | Service Manual - Page 3
    MOTOR Voltages 42 PHOTOCELL Voltages 43 5-PIN REMOTE CORD PLUG Voltages 43 SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages 44 Voltage Specifications - General Parts 45 Power, Illumination, and Cooling Malfunctions 45 Slide Transport Malfunctions 46 Focus Malfunctions 48 SM5440-1 - 18NOV97
  • Kodak Carousel 4200 | Service Manual - Page 4
    SERVICE MANUAL Section 1: Replacements and Installations Replacing the LOWER HOUSING ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Remove the PROJECTION LENS. [3] Remove the LAMP MODULE ASSEMBLY. [4] Remove the 6 Torx SCREWS from the LOWER HOUSING ASSEMBLY. [5] Pull the
  • Kodak Carousel 4200 | Service Manual - Page 5
    the TAB on the BLOWER COVER ASSEMBLY. WIRE TIE (not shown) KK models BLOWER COVER WIRE TIE GRILLE ASSEMBLY A100_0031HCA A100_0031HA [10] Remove the 2 Use SPRING HOOK TL-1165. Caution Move the MOTOR to allow access to the parts; wires are still connected to the MOTOR. Do not cause damage to the MOTOR
  • Kodak Carousel 4200 | Service Manual - Page 6
    SERVICE MANUAL [19] Lift and remove the FAN SHAFT ASSEMBLY. MOTOR SCREW RETAINER CLIP FAN FAN PLATE ASS4EMBLY FAN BELT MECHANISM BELT SCREW (2) BLOWER ASSEMBLY SCREW (3) Installing
  • Kodak Carousel 4200 | Service Manual - Page 7
    Replacing the MOTOR Replacements and Installations Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Disconnect all wires from the MOTOR. [4] Cut the 2 WIRE TIES on the SMALL CIRCUIT BOARD between the MOTOR and MECHANISM
  • Kodak Carousel 4200 | Service Manual - Page 8
    SERVICE MANUAL FAN BELT MECHANISM BELT Replacing the WORM PULLEY and MECHANISM BELT A091_4015BCA A091_4015BA Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for
  • Kodak Carousel 4200 | Service Manual - Page 9
    SCREW Replacements and Installations WORM PULLEY MECHANISM BELT A091_4017GCA A091_4017GA Installing the WORM PULLEY and MECHANISM BELT Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the
  • Kodak Carousel 4200 | Service Manual - Page 10
    SERVICE MANUAL Replacing the THERMAL FUSE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power order. SCREW PRE-HEAT DUCT A100_0015GCA A100_0015GA THERMAL FUSE POWER SWITCH Replacing the LAMP MODULE RECEPTACLE Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the
  • Kodak Carousel 4200 | Service Manual - Page 11
    10] Lift and move the PREHEAT DUCT up. [11] To remove the LAMP MODULE RECEPTACLE from the PREHEAT DUCT, compress the 2 TABS on the LAMP MODULE RECEPTACLE. SCREW (2) LOWER LIGHT BAFFLE PRE-HEAT DUCT SCREW (2) LAMP MODULE RECEPTACLE BLOWER COVER ASSEMBLY A100_0032HCA A100_0032HA SCREW (not shown
  • Kodak Carousel 4200 | Service Manual - Page 12
    SERVICE MANUAL Replacing the CYCLE SOLENOID ASSEMBLY CYCLE SOLENOID CYCLE SOLENOID PLUNGER SCREW (2) A100_0017GCA A100_0017GA Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedures for
  • Kodak Carousel 4200 | Service Manual - Page 13
    Replacing the MECHANISM ASSEMBLY LENS MOUNT SCREW (3) MECHANISM ASSEMBLY SCREW FOCUS KNOB Replacements and Installations Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4]
  • Kodak Carousel 4200 | Service Manual - Page 14
    SERVICE MANUAL Replacing the AUTO-FOCUS BRACKET ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove
  • Kodak Carousel 4200 | Service Manual - Page 15
    Replacements and Installations [7] Remove the DIRECTION LEVER SPRING from the DIRECTION LEVER. [8] Disconnect the LIFT LEVER SPRING from LIFT LEVER on the TOP PLATE of the MECHANISM ASSEMBLY. [9] Remove the RETARD SPRING. [10] Remove the 7 Torx SCREWS from the TOP PLATE of the MECHANISM ASSEMBLY. [
  • Kodak Carousel 4200 | Service Manual - Page 16
    SERVICE MANUAL SELECT LEVER LIFT LEVER LIFT LEVER SHAFT E-RING SELECT LEVER SPRING BEARING CAM STACK ASSEMBLY TAB E-RING NUT BEARING A091_0010HCA A091_0010HA 16 18NOV97 - SM5440-1
  • Kodak Carousel 4200 | Service Manual - Page 17
    CYCLE LEVER PLUNGER SPRING PLUNGER Replacements and Installations [20] Remove the 2 SCREWS from the CYCLE SOLENOID. [21] Remove the CYCLE SOLENOID. [22] Slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER. [23] Remove the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBLY and the HALF CYCLE
  • Kodak Carousel 4200 | Service Manual - Page 18
    SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY Style 1 LAMP SOCKET TERMINAL ASSEMBLY SCREW LAMP DOOR PLATE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main power. PROJECTOR LAMP LAMP EJECTOR LAMP SOCKET TERMINAL ASSEMBLY Important The EXTRA BRIGHT LAMP MODULE does not
  • Kodak Carousel 4200 | Service Manual - Page 19
    Installations Replacing the LENS MOUNT ASSEMBLY - Auto Focus Model LENS MOUNT ASSEMBLY SCREW (3) Warning Dangerous Voltage [1] ASSEMBLY. A100_0019GCA A100_0019GA Installing the LENS MOUNT ASSEMBLY - Auto Focus Models [1] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order
  • Kodak Carousel 4200 | Service Manual - Page 20
    SERVICE MANUAL Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus Model LENS MOUNT ASSEMBLY SCREW (3) Warning Dangerous Voltage A100_0019GCA A100_0019GA Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model [1] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order.
  • Kodak Carousel 4200 | Service Manual - Page 21
    the AUTO FOCUS SWITCH in place. [1] Do the replacement procedure for the AUTO-FOCUS SWITCH in reverse order. Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus Models Warning Dangerous Voltage [1] Disconnect the main power. SM5440-1 - 18NOV97 21
  • Kodak Carousel 4200 | Service Manual - Page 22
    SERVICE MANUAL [2] Do the replacement procedure for the LOWER SUPPORT BRACKET. [12] Remote models: Remove the AUTO-FOCUS SWITCH ASSEMBLY. [13] Remote models: Remove the SCREW from the RACK SOLENOID ASSEMBLY. [14] Remote models: Remove the RACK SOLENOID ASSEMBLY and PLUNGER. [15] Remote models
  • Kodak Carousel 4200 | Service Manual - Page 23
    section. Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the FOCUS SHAFT ASSEMBLY. [8] Remove the SCREW from the LENS SUPPORT BRACKET. [9] Lift and remove the LENS SUPPORT BRACKET. [10] Remove the E-RING and SPACER from the
  • Kodak Carousel 4200 | Service Manual - Page 24
    SERVICE MANUAL Installing the FOCUS SHAFT ASSEMBLY [1] Do the replacement procedure for the FOCUS SHAFT ASSEMBLY in reverse order. 24 18NOV97 - SM5440-1
  • Kodak Carousel 4200 | Service Manual - Page 25
    this adjustment. [2] Do the removal for the LOWER HOUSING ASSEMBLY. [3] Bend the CYCLE LEVER up or down. Use T-BAR TL-3003. [4] Energize the projector. [5] Press the "FORWARD" BUTTON to check for correct operation. [6] Press the "REVERSE" BUTTON to check for correct operation. [7] Do the steps above
  • Kodak Carousel 4200 | Service Manual - Page 26
    SERVICE MANUAL Adjustment Specification This adjustment adjusts the strobe and timing of the A091_0008HA Adjustment Specification Use a MECHANISM RUNNING FIXTURE. Use TL-3001 to measure the height of the SLIDE LIFT LEVER. The LEVER should make contact with the low surface of TL-3001. The LEVER should
  • Kodak Carousel 4200 | Service Manual - Page 27
    the SLIDE LIFT LEVER MANUAL, with MECHANISM Out Adjustments Warning Dangerous Voltage [1] Disconnect the main power. [2] Do the removal for the MECHANISM ASSEMBLY. [3] Place the MECHANISM ASSEMBLY on the MECHANISM RUNNING FIXTURE. [4] Press and hold the SELECT LEVER down to move the SLIDE LIFT
  • Kodak Carousel 4200 | Service Manual - Page 28
    SERVICE MANUAL SLIDE LIFT LEVER GUAGE TL-3001 SLIDE LIFT LEVER SELECT LEVER (not shown) A091_0016BCA A091_0016BA Adjusting the Focus Light Path - Auto Focus Models Adjustment Specification Seat AUTO-FOCUS TARGET SLIDE TL-3002 on the GATE MECHANISM. Use TL-3005 or TL-1165 to bend the AUTO-FOCUS
  • Kodak Carousel 4200 | Service Manual - Page 29
    section. [3] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. See the Tools section. [4] Energize the projector. [5] Set the projector to the LO-LAMP position. [6] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated in the GATE MECHANISM. [7] Look through
  • Kodak Carousel 4200 | Service Manual - Page 30
    SERVICE MANUAL Important If you cannot obtain the NULL position after doing the adjustment approximately 3 times, go to the adjustment procedure for the PHOTOCELL. light path T-BAR TL-3003 PROJECTION LENS NULL position TAB A091_4031BCA A091_4031BA AUTO-FOCUS TARGET SLIDE TL-3002 Adjustment
  • Kodak Carousel 4200 | Service Manual - Page 31
    Adjustments Warning Dangerous Voltage [4] Energize the projector. [5] Set the projector to the LO-LAMP position. [6] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated in the GATE MECHANISM. [7] Look through the PROJECTION LENS hole and observe the focus light path on the
  • Kodak Carousel 4200 | Service Manual - Page 32
    SERVICE MANUAL hole FAN CAP [11] Install the FAN CAP 232729 in the PHOTOCELL HOUSING. light image FAN CAP A091_4033GCA A091_4033GA [12] Manually TOOL over the FAN area and the LAMP MODULE. See the Tools section. [15] Install and hold the AUTO FOCUS TARGET SLIDE TL-3002 until it is fully seated
  • Kodak Carousel 4200 | Service Manual - Page 33
    Adjustments [16] Set the projector to the LO-LAMP position. [17] Observe the image of the focus light path MASK, FILTERS and PHOTOCELL BOARD. T-BAR TL-3003 hole FAN CAP light image AUTO-FOCUS TARGET SLIDE TL-3002 CLAMP PAD ASSEMBLY Adjustment Specification Use TL-1744 to check that the CLAMP PAD
  • Kodak Carousel 4200 | Service Manual - Page 34
    SERVICE MANUAL FAN area and the LAMP MODULE. See the Tools section. [4] Connect the REMOTE CONTROL ASSEMBLY EC-3 to the REMOTE RECEPTACLE. Warning Dangerous Voltage [1] Do the removal for the LOWER HOUSING. [2] Insert a thin SLIDE into the GATE MECHANISM; the DARK SHUTTER should open. [3] Check the
  • Kodak Carousel 4200 | Service Manual - Page 35
    DARK SHUTTER Adjustments PRESSURE PAD A091_0013GCA A091_0013GA SM5440-1 - 18NOV97 35
  • Kodak Carousel 4200 | Service Manual - Page 36
    SERVICE MANUAL Section 3: Lubrication Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector; see the illustrations. • FAN • INDEXER LEVER and TOP PLATE • WORM PULLEY ASSEMBLY • CAM STACK ASSEMBLY • CYCLE LEVERS • PIVOT SHAFT and LEVERS • LENS MOUNT ASSEMBLY
  • Kodak Carousel 4200 | Service Manual - Page 37
    Lubrication A100_0020GA SM5440-1 - 18NOV97 A091_0023HA 37
  • Kodak Carousel 4200 | Service Manual - Page 38
    SERVICE MANUAL A091_0022DA 38 18NOV97 - SM5440-1
  • Kodak Carousel 4200 | Service Manual - Page 39
    AUTO-FOCUS GAUGE FOCUS TEST (flat field) AUTO-FOCUS TARGET SLIDE ADJUSTMENT T-BAR ADJUSTMENT TOOL Torx DRIVER SET SUPER LUBE DIGITAL MULTIMETER Tools The LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LOWER HOUSING removed, make a FAN COVER TOOL. Cut
  • Kodak Carousel 4200 | Service Manual - Page 40
    SERVICE MANUAL Section 5: Specifications Electrical Supply Item Power Consumption Dimensions Slide size Slide change time LAMP models, the LAMP voltage is 74 V AC • 800 minimum with EXR lamp • EXTRA BRIGHT LAMP 1360 BTUs per hour to cool projector UL Complies with storage test specifications
  • Kodak Carousel 4200 | Service Manual - Page 41
    or 2,000,000 cycles. The projector has a MTBF (mean time between failures) of 7500 operation hours. Preventive maintenance by a qualified service person is recommended every 1500 hours of operation, or after 1 year. See the owner's manual. • PIN 1 - Black, REMOTE FOCUS • PIN 2 - Green, FORWARD TRAY
  • Kodak Carousel 4200 | Service Manual - Page 42
    SERVICE MANUAL Section 6: Diagnostics MAIN MOTOR Voltages 12 11 10 9 8 7 MOTOR brown white black 84.2 V 1.6 LAMP VOLTAGE is 74 V AC between brown and white for LONG LIFE MODELS 117 V AC 6.1 MAIN MOTOR PIN Colors PIN 12 11 10 9 8 7 MAIN MOTOR PIN Voltages PIN 8-9 10-11 11-12 10-12 9-10 brown red
  • Kodak Carousel 4200 | Service Manual - Page 43
    Voltages PINS 1-2 2-3 1-3 14.5 V ac 14.5 V ac 29 V ac 5-PIN REMOTE CORD PLUG Voltages FWD REV A091_4036ACA A091_4036AA Voltage BLACK RED WHITE YELLOW BRN YELLOW FOCUS A100_0001BC_ KODAK EC-3 REMOTE CONTROL 5-PIN REMOTE PLUG Voltages PIN white red yellow brown black Description Reverse
  • Kodak Carousel 4200 | Service Manual - Page 44
    SERVICE MANUAL SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages WWK R A V V O B Y B J1 R3 CR2 CR3 CR4 Q1 Q2 R6 R4 R5 C5 R17 C4 R Y G N R WW J2 F1 R7 CR5 SLIDE PROJECTOR BOARD Q3 C1 CR1 R12 ++ R11 R10 C3 C2 R13 R14 CR6 R15 Q4 Description TIMER Circuit TIMER Circuit TIMER Circuit
  • Kodak Carousel 4200 | Service Manual - Page 45
    Voltage Specifications - General Parts Part FOCUS MOTOR CYCLE SOLENOID RACK SOLENOID LAMP RECEPTACLE Procedure -----Press the REVERSE BUTTON DROPPING RESISTOR Move to the LO LAMP position. Voltage 6.7 V AC 39 W, 10 V DC 39 W, 10 V AC Standard Models: 82 V AC, approximately 85-86 V AC without a
  • Kodak Carousel 4200 | Service Manual - Page 46
    SERVICE MANUAL Slide Transport Malfunctions Malfunction Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. Forward does not operate, reverse operates, voltages are correct. Reverse does not operate, forward operates, voltages are correct. Projector the parts as
  • Kodak Carousel 4200 | Service Manual - Page 47
    REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly. SLIDE TRAY does not advance smoothly. SLIDE TRAY advances when "REVERSE" is pressed. SLIDE TRAY does not rotate freely when the SELECT BUTTON is pressed down. The projector the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS.
  • Kodak Carousel 4200 | Service Manual - Page 48
    table. 1. Energize the projector and release the DARK SHUTTER part 220040). 2. If there is still a malfunction, install a new PHOTOCELL. Malfunction No manual focus No remote focus (Non Auto Focus models) Check 1. Check the FOCUS SHAFT SPRING for the correct tension. 2. Check the LENS SUPPORT
  • Kodak Carousel 4200 | Service Manual - Page 49
    Models) No auto-focus Slow auto-focus movement Check 1. Check that the REMOTE CORD operates correctly; use a REMOTE CORD you know is good (EC 3). 2. Actuate and hold the REMOTE . 2. Check that the MAIN PROJECTION LAMP operates correctly. 3. Insert the TARGET SLIDE TL-3002 in the GATE MECHANISM.
  • Kodak Carousel 4200 | Service Manual - Page 50
    SERVICE MANUAL Malfunction AUTO FOCUS MOTOR operates continually AUTO FOCUS MOTOR operates continually in forward only or reverse only and does not operate (stops) in the null position. AUTO FOCUS adjusts after REMOTE use Check 1. Install the TARGET SLIDE TL-3002 in the GATE MECHANISM. 2. Check
  • Kodak Carousel 4200 | Service Manual - Page 51
    Kodak, Carousel, and Wratten are trademarks. Printed in U.S.A. • sm5440_1.fm EASTMAN KODAK COMPANY Rochester, NY 14650
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Table of Contents
© Eastman Kodak Company, 1999
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM5440-1
18NOV97
Supersedes SM5440-1
13MAY97
SERVICE MANUAL
Kodak Carousel
PROJECTORS
New Look
PROJECTORS
Models 4200, 4200-J, 4200-KK, 4400, 4600,
4600-KK, 5600, 5600-J, and 5600-KK
A100_0029HA