Hitachi DV18DL Instruction Manual

Hitachi DV18DL - 18V 3.0Ah Lithium Ion Cordless Hammer Drill Manual

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  • Hitachi DV18DL | Instruction Manual - Page 1
    MODELS DV 18DL DV 14DL Hitachi Power Tools CORDLESS IMPACT DRIVER DRILL DV 18DL DV 14DL D TECHNICAL DATA AND SERVICE MANUAL LIST Nos. DV 18DL: G853 DV 14DL: G854 Jul. 2006 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
  • Hitachi DV18DL | Instruction Manual - Page 2
    REMARK: Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows: Symbol Utilized C-1 C-2 Competitor Company Name Model Name MAKITA BHP451 MAKITA BHP440
  • Hitachi DV18DL | Instruction Manual - Page 3
    of Cordless Impact Driver Drills Requiring Particular Attention During Sales Promotion ...15 9. REFERENCE MATERIALS ...16 9-1. Speed Control Mechanism ...16 10. REPAIR GUIDE ...17 10-1. Precautions in Disassembly and Reassembly 17 10-2. Precaution in Disassembly and Reassembly of Battery Charger
  • Hitachi DV18DL | Instruction Manual - Page 4
    -grip handle widely covered with elastomer Angle-adjustable one-touch hook Replaceable carbon brushes and armature thanks to the same separate-type motor as an impact driver drill with cord Interchangeable with conventional NiCd or NiMH batteries Thus the Models DV 18DL and DV 14DL are excellent in
  • Hitachi DV18DL | Instruction Manual - Page 5
    1 compact body: Overall length 250 mm 22-position torque adjustable clutch Fine torque adjustment 3-mode selection Drill Impact drill Driver Side replaceable carbon brushes and separate-type motor The carbon brushes and the armature are singly replaceable. Soft-grip handle New lithium-ion battery
  • Hitachi DV18DL | Instruction Manual - Page 6
    design (see Tables 1 and 2). The Models DV 18DL and DV 14DL can drill large diameter holes and tighten screws effortlessly. Table 1 Model DV 18DL DV 18DMR of air. (See Fig.1.) 2.6 N.m {21 kgf.cm} intermittent load test [20 cycles/minute operation] 120 Temperature rise outside the motor 100 DV
  • Hitachi DV18DL | Instruction Manual - Page 7
    a test before actual driving. 4-1-4. 13 mm keyless chuck is operable with one hand and equipped with ratcheting lock mechanism The sleeve can be turned with one hand. The driver bits can be easily replaced switch) for various applications such as tightening small-diameter screws and drilling
  • Hitachi DV18DL | Instruction Manual - Page 8
    on either side 4-1-8. Externally replaceable carbon brushes and separate-type motor The carbon brushes are replaceable from the outside. In addition, the armature is singly replaceable through the adoption of the separate-type motor that is the same as a driver drill with a power cord. Thus
  • Hitachi DV18DL | Instruction Manual - Page 9
    8 V (Type EBL 1430)). Charge the battery immediately in such case. 2 The motor may stop if the Model DV 18DL/DV 14DL is overloaded. In such case, release the switch and eliminate the cause of the overload problem. Then the Model DV 18DL/DV 14DL is operable. Please instruct the customers on the above
  • Hitachi DV18DL | Instruction Manual - Page 10
    DC magnet motor Type of switch Trigger switch with push button for forward and reverse rotation changeover (with brake) Handle configuration Enclosure Battery (Type EBM 1830) Charger (Model UC 18YRL) T-type (with soft-grip handle) Body ........ Glassfiber reinforced polycarbonate resin (black
  • Hitachi DV18DL | Instruction Manual - Page 11
    Charger (Model UC 18YRL) Overcharge protection system: (1) Battery voltage detection (- V system) Battery temperature detection (dT/dt system) for Ni-MH and SUPER Ni-MH batteries (2) Battery surface temperature detection (thermistor) (3) 120-minute timer (4) Stop current detection (Li-ion batteries
  • Hitachi DV18DL | Instruction Manual - Page 12
    Drill Capacity 13 mm (1/2") 13 mm (1/2") chuck Outer material Metal Metal Locking device Equipped Equipped Type Variable speed Variable speed Switch switch Push-button Push-button Replaceable carbon brushes Equipped Equipped Replaceable on the type of charger to be used. C-1
  • Hitachi DV18DL | Instruction Manual - Page 13
    Drill chuck Outer material Locking device Type Switch Feedback circuit Electric brake Automatic spindle lock Reversing switch Replaceable carbon brushes Replaceable armature Handle shape Soft-grip handle Side handle Belt hook Strap Battery on the type of charger to be used. C-2
  • Hitachi DV18DL | Instruction Manual - Page 14
    charge The above table shows an example of test data. The batteries used in this test are as follows: Model DV 18DL, DV 18DMR and C-1: 3.0 Ah As actually measured values listed in the above table may vary depending on the sharpness of the drill bit, workpiece hardness (particularly in wood materials
  • Hitachi DV18DL | Instruction Manual - Page 15
    charge The above table shows an example of test data. The batteries used in this test are as follows: Model DV 14DL, DV 14DMR and C-2: 3.0 Ah As actually measured values listed in the above table may vary depending on the sharpness of the drill bit, workpiece hardness (particularly in wood materials
  • Hitachi DV18DL | Instruction Manual - Page 16
    14DL Cordless Impact Driver Drills by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on
  • Hitachi DV18DL | Instruction Manual - Page 17
    hazards. Instruct the customer to bring these units to an authorized service center in the event repair or replacement is necessary. (8) Disposal of the storage batteries Ensure that all customers understand that the storage batteries should be returned to the Hitachi power tool sales outlet or
  • Hitachi DV18DL | Instruction Manual - Page 18
    locked. (A jammed drill bit can be disengaged from the workpiece material by setting the switch to reverse rotation, or by manually turning the main body of the tool.) (6) Variation in amount of work possible per charge Although the nominal chargeable capacity of the storage batteries used with the
  • Hitachi DV18DL | Instruction Manual - Page 19
    the customer should be cautioned to reduce the thrust on the main body of the drill when drilling completely through the material to avoid locking the tool. Repeated locking of the drill causes excessive current flow from the batteries which not only decreases the amount of work possible per charge
  • Hitachi DV18DL | Instruction Manual - Page 20
    REPAIR GUIDE Be sure to remove the storage batteries from the main body before servicing. Inadvertent triggering of the switch with the storage battery Remove the Brush Caps [35] and the Carbon Brushes 5 x 6 x 11.5 [34] at both sides. (3) Removal of the Drill Chuck 13VLRL-N (W/O Chuck
  • Hitachi DV18DL | Instruction Manual - Page 21
    battery chamber of Housing (B) [38] , gently remove Housing (B) [38] . Then the inside parts can be removed in an assembled or single state. All the parts can be easily removed by raising the Front Cap [4] . Parts . If it is too hard to remove, support the Motor Spacer [30] and
  • Hitachi DV18DL | Instruction Manual - Page 22
    Stopper [9] and Stopper Spring [10] in order. (9) Disassembly of the power supply unit Disconnect each internal wire of Brush Block [33] and Terminals [50] [52] with a solder iron. NOTE: Do not remove the fin secured to the DC-speed control switch with a screw. --- 19 ---
  • Hitachi DV18DL | Instruction Manual - Page 23
    the disassembly procedure, with some items to be noted as follows. (1) Reassembly of the power supply unit Perform wiring according to the wiring diagram (Fig. 5). Pay attention to the connecting direction of the internal wires and the terminals. [33] Internal wire (red) [44] [46]
  • Hitachi DV18DL | Instruction Manual - Page 24
    [8] [11] (3) Reassembly of the gear unit (a) Apply grease (Hitachi Motor Grease No. 29) to the engaging portions of each gear and contacting surfaces gear properly. (b) Mount the parts from the Pin Set (6 pcs.) [13] to Washer (B) [29] to the part assembled in the above (2) in
  • Hitachi DV18DL | Instruction Manual - Page 25
    1 Apply grease approx. 1.2 g (Hitachi Motor Grease No. 29) to the shaded portion in the Front Case [11] (See Fig. 9). NOTE: Be sure to apply grease to the shaded
  • Hitachi DV18DL | Instruction Manual - Page 26
    the Armature and Pinion Set [31] . If it is too hard to mount, support the Motor Spacer [30] and press down the rear end of the armature shaft 32> faces the rear of the Armature and Pinion Set [31] . Hold each part securely as the Armature and Pinion Set [31] may be attracted to the
  • Hitachi DV18DL | Instruction Manual - Page 27
    (5) Reassembly of the drive unit (a) Fit the protrusion of the Motor Spacer [30] in the concave portion of the Rear Case [20] engaging the pinion of the Armature and Pinion Set [31] with Planet Gear (A) Set (4 pcs.) [27] . Turn it fully clockwise viewing from the rear of the
  • Hitachi DV18DL | Instruction Manual - Page 28
    the switch flange Switch Plate [5] Narrow projection of the Front Cap [4] "1" Fig. 16 (6) Reassembly of the main unit (a) Mount the power supply unit and the drive unit that were reassembled in the above procedure to Housing (A) [38] . At this time, align the protrusions of the Brush
  • Hitachi DV18DL | Instruction Manual - Page 29
    number "1" to the hammer mark " " can be aligned with the triangle mark on Housing (A). (B) Set [ Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2] should be clockwise as viewed from behind. Switch on and off the Models DV 18DL or DV 14DL using the battery. Then turn the Drill Chuck 13VLRL-N (W/O Chuck
  • Hitachi DV18DL | Instruction Manual - Page 30
    Drill Chuck 13VLRL-N (W/O Chuck Wrench) [2]
  • Hitachi DV18DL | Instruction Manual - Page 31
    11. STANDARD REPAIR TIME (UNIT) SCHEDULES Variable MODEL Fixed 10 20 30 40 50 60 DV 18DL Work Flow DV 14DL General Assembly Housing (A).(B) Set Armature and Pinion Set Magnet Brush Block DC-Speed Control Switch Shift Knob Gear Box Ass'y Front Cap Drill Chuck (Keyless) Nut Spring
  • Hitachi DV18DL | Instruction Manual - Page 32
    Hitachi Power Tools LIST NO. G853 ELECTRIC TOOL PARTS LIST CORDLESS IMPACT DRIVER DRILL 2006 • 7 • 6 Model DV 18DL (E1) 1 2 3 9 10 11 26 27 28 29 30 4 12 5 6 13 14 15 16 17 18 19 21 20 7 8 22 23 24
  • Hitachi DV18DL | Instruction Manual - Page 33
    34 999-054 CARBON BRUSH 5X6X11.5 (1 PAIR) 2 35 319-918 BRUSH CAP 2 36 313-687 TAPPING SCREW (W/FLANGE) D3X16 (BLACK) 10 37 NAME PLATE 1 38 326-278 HOUSING (A).(B) SET 1 39 326-279 PLATE (A) 1 40 326-276 LEVER (A) 1 41 324-137 SHIFT KNOB 1 42 326-277 LEVER (B) 1 * 43 326-493 SUPPORT
  • Hitachi DV18DL | Instruction Manual - Page 34
    PARTS ITEM NO. CODE NO. DESCRIPTION NO. USED REMARKS DV 18DL 52 322-995 319-926 HOOK SPRING 1 59 320-881 SPECIAL SCREW (A) M5 1 * 60 326-240 BATTERY EBM 1830 (EUROPE, AUS, NZL) 2 * 60 326-241 BATTERY EBM 1830 (USA, CAN) 2 * 61 CAUTION PLATE 1 FOR USA, CAN 7 -- 06 * ALTERNATIVE
  • Hitachi DV18DL | Instruction Manual - Page 35
    STANDARD ACCESSORIES ITEM NO. CODE NO. DESCRIPTION 501 CHARGER (MODEL UC 18YRL) 502 983-006 + DRIVER BIT NO. 2 65L 503 323-001 SIDE HANDLE 504 323-230 CASE NO. USED 1 1 1 1 REMARKS DV 18DL --- 4 --- * ALTERNATIVE PARTS Printed in Japan 7-- 06 (060706N)
  • Hitachi DV18DL | Instruction Manual - Page 36
    Hitachi Power Tools LIST NO. G854 ELECTRIC TOOL PARTS LIST CORDLESS IMPACT DRIVER DRILL 2006 • 7 • 6 Model DV 14DL (E1) 1 2 3 9 10 11 26 27 28 29 30 4 12 5 6 13 14 15 16 17 18 19 21 20 7 8 22 23 24
  • Hitachi DV18DL | Instruction Manual - Page 37
    323-229 322-997 MAGNET 1 BRUSH BLOCK 1 CARBON BRUSH 5X6X11.5 (1 PAIR) 2 BRUSH CAP 2 TAPPING SCREW (W/FLANGE) D3X16 (BLACK) 10 NAME PLATE 1 HOUSING (A).(B) SET 1 PLATE (A) 1 LEVER (A) 1 SHIFT KNOB 1 LEVER (B) 1 SUPPORT (D) 1 FERRITE CORE 1 HITACHI LABEL 1 PUSHING BUTTON
  • Hitachi DV18DL | Instruction Manual - Page 38
    -952 STRAP (BLACK) 1 56 319-926 HOOK SPRING 1 57 320-881 SPECIAL SCREW (A) M5 1 58 326-236 BATTERY EBL 1430 (EUROPE, AUS, NZL) 2 * 59 321-918 HOOK ASS'Y (W/LIGHT) 1 INCLUD. 54, 60 FOR GBR, FRG * 60 321-672 TAPPING SCREW D2X6 2 FOR GBR, FRG DV 14DL 7 -- 06 * ALTERNATIVE PARTS --- 3 ---
  • Hitachi DV18DL | Instruction Manual - Page 39
    STANDARD ACCESSORIES ITEM NO. CODE NO. DESCRIPTION 501 CHARGER (MODEL UC 18YRL) 502 983-006 + DRIVER BIT NO. 2 65L 503 323-001 SIDE HANDLE 504 323-230 CASE NO. USED 1 1 1 1 REMARKS DV 14DL --- 4 --- * ALTERNATIVE PARTS Printed in Japan 7-- 06 (060706N)
  • Hitachi DV18DL | Instruction Manual - Page 40
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TECHNICAL
DATA
AND
SERVICE
MANUAL
CORDLESS
IMPACT
DRIVER
DRILL
DV 18DL
DV 14DL
SPECIFICATIONS
AND
PARTS
ARE
SUBJECT
TO
CHANGE
FOR
IMPROVEMENT
LIST Nos. DV 18DL: G853
DV 14DL: G854
Jul. 2006
D
MODELS
DV 18DL
DV 14DL
Hitachi
±
Power Tools