Epson R200 Service Manual

Epson R200 - Stylus Photo Color Inkjet Printer Manual

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  • Epson R200 | Service Manual - Page 1
    SERVICE MANUAL Color Inkjet Printer EPSON Stylus Photo R200/R210 ® SEIJ03014
  • Epson R200 | Service Manual - Page 2
    transmitted in any form or by any means electronic, mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. o The contents of this manual are subject to change without notice. o All effort have been made to ensure the accuracy of the contents of this
  • Epson R200 | Service Manual - Page 3
    WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY PARTS WITH SHARP EDGES. WARNING 1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. 2. MAKE CERTAIN THAT THE
  • Epson R200 | Service Manual - Page 4
    instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. Manual Configuration Symbols Used in this Manual This manual consists of six chapters and Appendix. CHAPTER 1. TROUBLESHOOTING
  • Epson R200 | Service Manual - Page 5
    Revision A Issued Date January 29, 2004 First Release Revision Status Description
  • Epson R200 | Service Manual - Page 6
    Paper Print 82 3.2.10 A4 Photo Quality Inkjet Paper Print 82 3.2.11 A4 Photo Paper/ Glossy Photo Paper print 82 3.3 Adjustment Except Adjustment Program 83 3.3.1 PG Adjustment 83 Chapter 4 MAINTENANCE 4.1 Overview ...87 4.1.1 Cleaning ...87 4.1.2 Service Maintenance 87 4.1.3 Lubrication 89
  • Epson R200 | Service Manual - Page 7
    TROUBLESHOOTING CHAPTER
  • Epson R200 | Service Manual - Page 8
    EPSON Stylus Photo R200/R210 Revision A 1.1 Overview This chapter describes how to identify troubles in two levels: unit level repair and component level repair. 2 - On : ASF mode - Off : CDR mode CN11 Pin 3 and 4 - Off : No CDR Tray - On : Detect CDR Tray TROUBLESHOOTING Overview 8
  • Epson R200 | Service Manual - Page 9
    EPSON Stylus Photo R200/R210 Revision A 1.2 Troubleshooting with LED/LCD Indications and Status Monitor 3 Message This section describes the LED/LCD indication, the STM3 message and the error condition when the printer detects an error in each operation such as the power on, the paper loading/
  • Epson R200 | Service Manual - Page 10
    EPSON Stylus Photo R200/R210 Printer status Power LED indication Paper Table 1-3. LED Indication and STM3 STM3 message Ink Error before ink replacement Cleaning -- -- On Revision A Condition for error detection This error is detected when replacing the Ink Cartridge, if the new cartridge is
  • Epson R200 | Service Manual - Page 11
    EPSON Stylus Photo R200/R210 Printer status Power LED indication Paper Table 1-3. LED Indication and STM3 STM3 message Ink Ink Out Error -- -- On Paper Out Error -- On -- Revision A Condition for error detection This error is detected in either of the following cases. 1. The ink
  • Epson R200 | Service Manual - Page 12
    EPSON Stylus Photo R200/R210 Printer status Power LED indication Paper Table 1-3. LED Indication and STM3 STM3 message Ink No Ink Cartridge -- -- On Revision A Condition for error detection This error is detected when ; 1. The Ink Cartridge is not installed to "Carriage Unit". 2. The Ink
  • Epson R200 | Service Manual - Page 13
    EPSON Stylus Photo R200/R210 Printer status Power LED indication Paper Table 1-3. LED Indication and STM3 STM3 message Ink CD/DVD Tray Error -- On -- Revision A Condition for error detection This error is detected when "CD/DVD Tray" cannot be detected while CD/DVD printing. Fatal error
  • Epson R200 | Service Manual - Page 14
    properly between the printer and the PC. 1. Connect the printer and the PC with a "USB Cable". 1. Check if the Stylus Photo R200/R210 Printer Driver is 1. Install the Stylus Photo R200/R210 Printer used for the printer job. Driver in the PC. TROUBLESHOOTING Unit Level Troubleshooting 14
  • Epson R200 | Service Manual - Page 15
    EPSON Stylus Photo R200/R210 Revision A Table 1-5. Check Points for Error Before the Initial Ink Charge, Error Before Ink Cartridge Replacement Cleaning and No Ink Cartridge Error Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point Remedy At power-on At HP
  • Epson R200 | Service Manual - Page 16
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Phenomenon Detail Table 1-6. Check Points LD Roller" with a new one. 4. Replace "Holder, Shaft, LD Roller" with a new one. 1. Reassemble "Paper Guide, Upper" to "Main Frame". TROUBLESHOOTING Unit Level Troubleshooting 16
  • Epson R200 | Service Manual - Page 17
    EPSON Stylus Photo R200/R210 Revision A Table 1-6. Check Points for Paper Out Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point Remedy 1. Check if "Compression Spring, 2.36" of "Lever, Change" 1. Replace "Ink System" with a new one
  • Epson R200 | Service Manual - Page 18
    EPSON Stylus Photo R200/R210 Revision A Anywhere Paper feeding operation is performed normally, but paper is not sent into the printer. 1. Check if "Torsion Spring, 0.22" is not unfastened from "PE Sensor 4. Replace "PE Sensor" with a new one. TROUBLESHOOTING Unit Level Troubleshooting 18
  • Epson R200 | Service Manual - Page 19
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR pad" correctly. 1. Reassemble "Roller EJ Assy." correctly onto "Printer Mechanism". 2. Reattach "Spur Gear, 41.48" to "Roller EJ Assy." correctly. Roller EJ Assy. Spur Gear, 41.48 TROUBLESHOOTING Unit Level Troubleshooting
  • Epson R200 | Service Manual - Page 20
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Phenomenon Detail Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Faulty Part/ Part Name Check Point 1. Check if "Paper Guide, Upper" has not come off from "Main Frame". Remedy 1. Reattach "Paper Guide,
  • Epson R200 | Service Manual - Page 21
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Table 1-8. Check Points for CD/DVD Guide Error to Each Phenomenon Phenomenon Detail Faulty Part/ Part /CDR Sensor" with a new one. 1. Replace "Main Board" with a new one. TROUBLESHOOTING Unit Level Troubleshooting 21
  • Epson R200 | Service Manual - Page 22
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Phenomenon Detail Table 1-9. Check Points for CD/DVD Tray Error to Each Phenomenon Faulty Part/ Part Name Check Point 1. Check if the contact point of "CDR Tray" with "CDR Tray Sensor" is not cracked. Remedy 1. Replace
  • Epson R200 | Service Manual - Page 23
    EPSON Stylus Photo R200/R210 Revision A Table 1-10. Check Points for Fatal Error to Each Phenomenon the slit of "CR Encoder Sensor Board". 1. Reassemble "CR Scale" correctly. * If the problem is not solved, replace "Main Board" with a new one. TROUBLESHOOTING Unit Level Troubleshooting 23
  • Epson R200 | Service Manual - Page 24
    EPSON Stylus Photo R200 ." At operation - The printer always feeds more than one Guide Shaft" and reapply some grease. 1. Replace "Ink System" with a new one. 1. Replace "Frame EJ Assy." with a new one. 1. Reassemble "Paper Guide, Upper" to "Main Frame". TROUBLESHOOTING Unit Level Troubleshooting
  • Epson R200 | Service Manual - Page 25
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Phenomenon Detail [Phenomenon 1] When the printer is performing the Cleaning task, the ink is not drained into "Waste Ink Pad" in spite of the correct function of "Pump Unit". The ink is not absorbed from "Print Head" to
  • Epson R200 | Service Manual - Page 26
    EPSON Stylus Photo R200/R210 Revision A Occurrence Timing Position of CR Phenomenon Detail [Phenomenon 6] When the Cleaning is working, the ink is drained into "Waste Ink Pad". However, some missing dots and out of alignment occur while printing. They are not solved even executing the Cleaning
  • Epson R200 | Service Manual - Page 27
    EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print used in accordance with the Printer Driver settings. Remedy 1. Replace "Frame EJ Assy." with a new one. 1. Perform the Head Cleaning, then check the Nozzle Check Pattern. * If the problem is not solved, replace "
  • Epson R200 | Service Manual - Page 28
    EPSON Stylus Photo R200/ Printer Driver settings. accordance with the Printer Driver settings. Print Head 1. Check if the correct Head ID has been input in EEPROM 1. Input 15-digit ID code of the Head ID in by using the Adjustment Program. EEPROM by using the Adjustment Program TROUBLESHOOTING
  • Epson R200 | Service Manual - Page 29
    EPSON Stylus Photo R200/R210 Occurrence Timing Position of CR Phenomenon Detail At operation - The paper is stained with the ink. The upper edge of the paper gets creased. Revision A Table 1-13. Check Points for Defective Print Quality Faulty Part/ Part Name Check Point Frame EJ
  • Epson R200 | Service Manual - Page 30
    CHAPTER DISASSEMBLY AND ASSEMBLY
  • Epson R200 | Service Manual - Page 31
    EPSON Stylus Photo R200/R210 2.1 Overview This section describes procedures for disassembling the main components of Stylus Photo R200 n When transporting the printer after installing the ink cartridge, be sure to pack the printer for transportation without removing the ink cartridge. n Use only
  • Epson R200 | Service Manual - Page 32
    EPSON Stylus Photo R200/R210 2.1.2 Tools Use only specified tools to avoid damaging the printer. Tool Name Phillips Screw Driver (No. 0) Phillips Screw Driver (No. 1) Phillips Screw Driver (No. 2) Tweezers Acetate Tape Table 2-1. Tools Supplier EPSON EPSON EPSON EPSON EPSON DISASSEMBLY AND
  • Epson R200 | Service Manual - Page 33
    EPSON Stylus Photo R200/R210 Table 2-2. Service Completion Pre-Shipment Check List Classification Item Lubrication Specified Lubrication Function Packing Others ROM Version Ink Cartridge ink cartridges installed correctly? Have all relevant protective materials been attached to the printer?
  • Epson R200 | Service Manual - Page 34
    EPSON Stylus Photo R200/R210 2.2 Caution regarding assembling/disassembling the printer mechanism, and how to ensure the quality of reassembled product For the existing Low End models, it is basically forbidden to remove "Housing, Lower" from "Printer Mechanism". This is because the strength of "
  • Epson R200 | Service Manual - Page 35
    EPSON Stylus Photo R200/R210 n How to install "ASF Unit", "Main Board" and "Paper Guide, Upper" [Reason] When installing these three components, too much force can be given to "Frame, Main", therefore, it may be deformed and cause the defective print/ operation. [Support for Service] Hold the
  • Epson R200 | Service Manual - Page 36
    EPSON Stylus Photo R200/R210 Revision A 2.3 Disassembly The following flowchart shows the order of disassembling procedure. When disassembling any unit, refer to the page number shown in the flowchart.
  • Epson R200 | Service Manual - Page 37
    EPSON Stylus Photo R200/R210 2.3.1 Paper Support Assy./Housing (left/right)/Stacker Assy. removal o External View Housing, Right Housing, Left Backside Paper Support Assy. Revision A o Parts/Units which should be removed before removing paper support assy./ Housing (left/right)/Stacker assy.
  • Epson R200 | Service Manual - Page 38
    EPSON Stylus Photo R200/R210 o External View Left frontside Stacker Assy. Hook Figure 2-3. Stacker assy. removal n Stacker assy. removal 1. Release one hook for securing the stacker assy. to housing (lower), and remove it forward. C A U T IO N o When removing paper support assy./housing (left/
  • Epson R200 | Service Manual - Page 39
    EPSON Stylus Photo R200/R210 2.3.2 Housing (frame)/Panel Assy./Panel Board removal o External View Left front side Right front side Backside Cover, Ink Tube Panel assy. Panel FFC Housing, Frame Figure 2-4. Housing (frame) removal o Parts/Units which should be removed before removing Housing (
  • Epson R200 | Service Manual - Page 40
    EPSON Stylus Photo R200/R210 2.3.3 ASF Unit " to the backside of the printer. 3. Remove the screws (x3) for securing the PG sensor connector cable & the CDR tray sensor cable to ASF frame, to lose it. 7. Remove the screws (x2) for securing "Support Plate, Frame, ASF". 8. Release the hooks (x2) for
  • Epson R200 | Service Manual - Page 41
    EPSON Stylus Photo R200/R210 Revision A o When reassembling "ASF Unit", n Make sure that "Extension Spring, 0.45" is hooked on "Frame, ASF" and "Roller, Retard Assy.". n Make sure that "Torsion Spring, 6.45" is correctly installed on "Paper Return Lever" and "Frame, ASF". A D JU S TM E N T R E Q
  • Epson R200 | Service Manual - Page 42
    EPSON Stylus Photo R200/ or alike, then move "Carriage Unit" to the centre of the printer. 4. Push "Pulley, Driven" in the direction of the arrow and Parts/Units which should be removed before removing "CR Motor" Paper Support Assy./Housing (left/right)/Housing (frame) o When reinstalling the "CR
  • Epson R200 | Service Manual - Page 43
    EPSON Stylus Photo R200/R210 2.3.5 Print Head removal o External View ink cartridges from "Carriage Unit". 2. Release "Carriage Lock Lever" with the tweezers or alike, then move "Carriage Unit" to the centre of the printer. 3. Remove the screw (x1) for securing "Holder, FFC" with the No. 1 driver
  • Epson R200 | Service Manual - Page 44
    EPSON Stylus Photo R200/R210 2.3.6 Porous Pad, Paper Guide, Front removal o External View PPoorroouussPPaadd, ,PPaappeerrGGuuididee, ,FFrroonntt, ,LLeefftt Porous Pad, Paper Guide, Front Porous Pad, Paper Guide, Front, Support Folding Points Figure 2-10. "Porous Pad, Paper Guide, Front" removal
  • Epson R200 | Service Manual - Page 45
    EPSON Stylus Photo R200/R210 2.3.7 Board, Main removal o External View Shield Plate Board, Main Figure 2-12. Board, Main removal o Pars/Units which should be removed before removing "Board, Main" Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit o Disassembly Procedure 1.
  • Epson R200 | Service Manual - Page 46
    EPSON Stylus Photo R200/R210 2.3.8 be removed before removing "Holder, Shaft Unit" Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Assy. dowel ( 2 : x1) from "Ink System Frame". 7. Looking at the printer from its back side, press down "Paper Guide, Upper" on the left, and release
  • Epson R200 | Service Manual - Page 47
    EPSON Stylus Photo R200/R210 o External View Paper, Block Dowel Dowel Dowel Dowel Clutch Shaft, LD Roller Holder, Shaft, LD Roller PE Sensor Board Hook LD Roller Extension Spring, 0.
  • Epson R200 | Service Manual - Page 48
    EPSON Stylus Photo R200/R210 o When reinstalling "Clutch", n Make sure that the dowel of "Shaft, LD Roller" is fitted in the installing hole of " n Check if the connector cable of "PE Sensor" and "Cable, Head" are installed at the correct position of "Holder, Shaft Assy.". n Do not touch "LD Roller
  • Epson R200 | Service Manual - Page 49
    EPSON Stylus Photo R200/R210 2.3.9 APG Unit removal o External View Shield Plate, M/B Left backside APG Unit C.B.S 3x6 (6-8kgf/cm) Figure 2-18. "APG Unit" removal o Parts/Units which should be removed before removing "APG Unit" Paper Support " installation DISASSEMBLY AND ASSEMBLY Disassembly 49
  • Epson R200 | Service Manual - Page 50
    EPSON Stylus Photo R200/R210 2.3.10 Paper Guide, Upper removal o External View Paper Guide, Upper Torsion Spring, 122.2 Roller PF Assy. Transparency Paper Guide, Lower 2 Hooks 1 Hook Rib Rib Dowels Figure 2-20. "Paper Guide, Upper" removal Revision A o Parts/Units which should be removed
  • Epson R200 | Service Manual - Page 51
    EPSON Stylus Photo R200/R210 2.3.11 Carriage Unit removal o External View Dowel Carriage Unit Cover, Guide Plate, CR Hooks Fixed Spring, CR Shaft, Left Hook 2 3 Rib 6 Guide Plate, CR C.B.S 3x6 (7-9kgf•cm) 1 4 Rib 5 Revision A o Parts/Units which should be removed before removing "Carriage
  • Epson R200 | Service Manual - Page 52
    EPSON Stylus Photo R200/R210 o External View (Cont.) Holder, Scale Left E Ring Flat Washer Leaf Spring E Ring Flat Washer Spring Washer Hooks Bushing, Parallel Adjust, Right Cam, CR, Right E Ring Holder, Scale, Right C.P.S (P4) 3x6 (6-8kgf•cm) Fixed Spring, CR Shaft, Right Hook CR Guide Shaft
  • Epson R200 | Service Manual - Page 53
    EPSON Stylus Photo R200/R210 o External View (Cont.) Bushing, Parallel Adjust, Right C.P.S (P4) 3x6 (6-8kgf•cm) Holder, FFC ; B C.P.B (P1) 1.7x5 (1.5-2.5kgf•cm) CR Encoder Sensor Board Hooks CSIC Board Connector Timing Belt Holder Pad, Ring Oil Pad, Ring Extension Spring, 26.46 Pulley,
  • Epson R200 | Service Manual - Page 54
    EPSON Stylus Photo R200/R210 o External View (Cont.) Cap, PW Sensor PW Sensor Board Connector Hooks Torsion Spring, Lever, Cartridge Hook Dowel Guide, IC Lever, Cartridge Slot and Dowel C.B.P 2.5x8 (3-5kgf•cm) Electric Pole Hooks Hook CSIC Board Revision A n "PW Sensor Board" removal 1.
  • Epson R200 | Service Manual - Page 55
    EPSON Stylus Photo R200/R210 o When reinstalling "CSIC Board", n Check if "CSIC Board" slit of "CR Encoder Sensor". n Make sure to install "CR Scale" the cut-part on the left edge up. Cut-Part Figure 2-28. "CR Scale" installation o When reinstalling "Guide, CR", n Screw in the order as shown in
  • Epson R200 | Service Manual - Page 56
    EPSON Stylus Photo R200/R210 A D JU S TM E N T R E Q U IR E D o When replacing the following parts or components with new ones, apply specified grease in its adequate dose. (Refer to Chapter 4 "MAINTENANCE") n Cam, CR, Right/Left n CR Guide Shaft n Holder, Scale, Right/Left n Pulley, Driven Assy.
  • Epson R200 | Service Manual - Page 57
    EPSON Stylus Photo R200/R210 2.3.12 Printer Mechanism/Housing (lower) removal o External View C.B.S 3x6 (5-7kgf•cm) C.B.S 3x6 (6-8kgf•cm) C.B.P 3x10 (6-8kgfcm) 1 2 1 2 3 C.B.P 3x8 (5-7kgf•cm) Paper Guide before removing "Printer Mechanism"/Housing (lower) Paper Support Assy./Housing (left
  • Epson R200 | Service Manual - Page 58
    EPSON Stylus Photo R200/R210 C A U T IO N o When lifting up "Printer Mechanism", "Lever, Change" and "Combination Gear, 27.2, 19.2" may detach and drop. Take care not to drop and damage them. o When lifting up "Printer Mechanism", take care not to leak and drip ink from the end of "Waste Ink Tube"
  • Epson R200 | Service Manual - Page 59
    EPSON Stylus Photo R200/R210 n Make sure that "Waste Ink Pads" (x6) are set correctly to the rib and the dowel of "Housing, Lower". Waste Ink Pad, Small Waste Ink Pad, Upper (Top) Waste Ink Pad, Lower (Bottom) Revision A Figure 2-34. "Waste Ink Pads" installation (2) n After checking "Waste Ink
  • Epson R200 | Service Manual - Page 60
    EPSON Stylus Photo R200/R210 n Screw "Printer Mechanism" and "Paper Guide, CDR" in the order as shown in the figure. n Check if "Waste Ink Tube" is secured in the groove of "Housing, Lower", then make sure that the line mark on the tube is facing to the left. (Also
  • Epson R200 | Service Manual - Page 61
    EPSON Stylus Photo R200/R210 2.3. cable" is in between the two shield plates. n Check if "Shield Plate, Upper" is correctly installed. n Make sure to screw in the order as shown in the figure. A D JU S Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ Holder, Shaft Unit/Printer
  • Epson R200 | Service Manual - Page 62
    EPSON Stylus Photo R200/R210 2.3.14 CDR Guide Assy. removal o External View Support Plate, Frame, Main C.B.S 3x6 (7-9kgf•cm) 2 CDR Guide Assy. C.B.S 3x6 (6-8kgf•cm) 1 Ribs 3 Flat Washer Link, CDR Left 1 Acetate Tape Connector Cable Link, CDR Right C.B.S 3x6 (6-8kgf•cm) 2 Ribs Ribs Flat Washer
  • Epson R200 | Service Manual - Page 63
    EPSON Stylus Photo R200/R210 o External View (Cont.) Groove Star Wheel/CDR Sensor Compression Spring, 5.1 Lock, Stacker Hooks Shaft and Positioning Hole Figure 2-40. "CDR Guide Assy."removal (3) 8. Remove "Compression Spring, 5.1" and "Lock, Stacker" from "CDR Guide, Upper". Revision A 9.
  • Epson R200 | Service Manual - Page 64
    EPSON Stylus Photo R200/R210 2.3.15 Ink System Unit removal o External View Support Plate, Frame, Main Cap Assy. Hook secure "Support Plate, Frame, Main", and remove "Support Plate, Frame, Main". 3. Remove the screw which secures "Cap Assy.". 4. Slide "Cap Assy." inward "Printer Mechanism" and
  • Epson R200 | Service Manual - Page 65
    EPSON Stylus Photo R200/R210 o External View (Cont.) Frame, Cap Slider, Cap Extension Spring, 0.788 Lever, Lock, Slider Extension Spring, 0.441 Hooks Porous Pad, Slider, Cap Hook Shaft Figure 2-42. "Ink System Unit" removal (2) Revision A 9. Remove "Extension Spring, 0.441" from the hooks of
  • Epson R200 | Service Manual - Page 66
    EPSON Stylus Photo R200/R210 n Set all of the gears on the shaft of "Pump Frame" correctly, and then check if they move smoothly. n Make sure that the ink tube is not squashed or pressed. n Install the ink tube to the grooves (x2) at the bottom surface of "Cap Frame". Figure 2-44. Installation point
  • Epson R200 | Service Manual - Page 67
    EPSON Stylus Photo R200/R210 2.3.16 Paper Guide, Front/Roller EJ Assy. removal o External View Spur Gear,37.242 PF Timing Belt Spur Gear, 41.48 Guide, Shaft, Frame EJ, Right Flat Washer Link EJ, Right Support Plate, Frame, Main Compression Spring, 1.27 Holder, Idle Roller Hook 2 1 C.B.S 3x6
  • Epson R200 | Service Manual - Page 68
    EPSON Stylus Photo R200/R210 o External View (Cont.) Guide, Shaft, Frame EJ, Right Hooks Hook Roller, PF Assy. Extension Spring, Push Up, Plate, Left Revision A 10. Remove "Extension Spring, Push Up, Plate, Right" from the hooks (x2) of "Guide, Shaft, Frame EJ, Right". 11. Release the hook
  • Epson R200 | Service Manual - Page 69
    EPSON Stylus Photo R200/R210 o External View (Cont.) Grounding Spring, EJ Left Dowel Dowel Grounding Spring, EJ Assy.", do not damage the rubber rollers. Bushing, 5 Rubber Rollers Bushing, 5 Figure 2-47. "Paper Guide, Front"/"Roller EJ Assy." removal (3) DISASSEMBLY AND ASSEMBLY Disassembly 69
  • Epson R200 | Service Manual - Page 70
    EPSON Stylus Photo R200/R210 Revision A o When reinstalling "Paper Guide, Front" n Make sure that the dowels and the hook of "Paper Guide, Front" are correctly secured to "Frame, Main". Hook Dowels Figure 2-48. "Paper Guide, Front" installation n Make sure that the tabs of "Porous Pad, Paper
  • Epson R200 | Service Manual - Page 71
    EPSON Stylus Photo R200/R210 2.3.17 PF Motor removal o External View Spur Gear, 37.242 PF Timing Belt . o Parts/Units which should be removed before removing "PF Motor" Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Holder, Shaft Unit/Main Board/APG Assy./Print Head/CR Unit
  • Epson R200 | Service Manual - Page 72
    ADJUSTMENT CHAPTER
  • Epson R200 | Service Manual - Page 73
    EPSON Stylus Photo R200/R210 Revision A 3.1 Adjustment Items and Overview This chapter describes adjustments to be made after the disassembly/reassembly of this product. 3.1.1 Servicing Adjustment Item List The adjustment items of this product are as follows. For details of the adjustment items,
  • Epson R200 | Service Manual - Page 74
    EPSON Stylus Photo R200 of CR Motor heat generation. However, when the CR Guide Shaft is changed together with the above part, this servicing program Exclusive servicing program Exclusive servicing program Used Media Plain paper (A4) Plain paper (A4) Non-target Function Item Head Cleaning Ink
  • Epson R200 | Service Manual - Page 75
    EPSON Stylus Photo R200/R210 Revision A Maintenance items Function Item Waste Ink Pad Counter EEPROM Data Copy Table 3-3. Maintenance Functions Purpose Adjustment Outline This function is used after repair to read the Waste Ink Counter, and if the value is close to the predetermined near-end
  • Epson R200 | Service Manual - Page 76
    EPSON Stylus Photo R200/R210 Revision A Appendix items Function Item Save All EEPROM Data APG properly. Select this function in the exclusive servicing program, and check the CR Guide Shaft movement. Tool Exclusive servicing program Exclusive servicing program Used Media Non-target Non-target
  • Epson R200 | Service Manual - Page 77
    EPSON Stylus Photo R200 Copy Market Setting USB ID Input Waste Ink Pad Counter Ink Charge Head ID Input PG Adjustment First - - Required Required Recommended Required Required "Paper Guide Upper" Removal - - - - - - - - - - - - "Paper Guide Upper" Replacement - - - - - -
  • Epson R200 | Service Manual - Page 78
    EPSON Stylus Photo R200/R210 Revision A Performance Priority 1 2 EEPROM Data Copy Market Setting "Paper Eject Roller" Removal - - "Paper Eject Roller" Replacement - - "PSB/PSE Board" Removal - - "PSB/PSE Board" Replacement - - "Paper Guide Front" Removal - - "Paper Guide Front"
  • Epson R200 | Service Manual - Page 79
    EPSON Stylus Photo R200/R210 Revision A 3.2 Adjustment by using adjustment program The procedures of the CR Motor Calorific Limitation o A4 Normal Paper Print o A4 Photo Quality Inkjet Paper Print o A4 Photo Paper/ Glossy Photo Paper Print 3.2.1 Market Setting [Adjustment Procedure] 1. Select the
  • Epson R200 | Service Manual - Page 80
    EPSON Stylus Photo R200/R210 Revision A 3.2.4 Head Angular Adjustment [Adjustment Procedure] 1. Select pattern, and check the adjustment result. 3. If the result is NG level, confirm the installation condition of removed parts during disassembly. 4. Perform step2) again. OK pattern NG pattern [
  • Epson R200 | Service Manual - Page 81
    EPSON Stylus Photo R200/R210 Revision A 3.2.6 PW Sensor Adjustment [Adjustment Procedure] 1. Select PW pattern, and check the adjustment result. 3. If the result is NG level, confirm the installation condition of removed parts during disassembly. [Judging Standard] - Standard: 3 ± 1.0mm away
  • Epson R200 | Service Manual - Page 82
    EPSON Stylus Photo R200/R210 3.2.8 Offset Input for CR Motor Calorific Limitation [Adjustment print A4 Photo Quality Inkjet Paper Print Pattern. 3. Check the adjustment result in each pattern. 3.2.11 A4 Photo Paper/ Glossy Photo Paper print 1. Select A4 Photo Paper/ Glossy Photo Paper print
  • Epson R200 | Service Manual - Page 83
    EPSON Stylus Photo R200 and the paper. o Carriage Unit o CR Guide Shaft o Bushing, Parallel Adjust, Left (Right) sides of the two Thickness Gauge (1.15mm and 1.31mm) clean by wiping with Bemcot with a little alcohol. 2. printer and remove "Lever, Cartridge". Then, set the PG-Adjustment Dummy Cartridge
  • Epson R200 | Service Manual - Page 84
    EPSON Stylus Photo R200/R210 Revision A 5. Move "Carriage Unit" to the left edge of the printer, then set the Thickness Gauge (1.15mm) on the left ribs (X3) of "Paper Guide, Front". Ribs Thickness Gauge 7. Remove the Thickness Gauge and move "Carriage Unit" to the right edge. Then, set the
  • Epson R200 | Service Manual - Page 85
    EPSON Stylus Photo R200/R210 Revision A 9. After finishing PG Adjustment on the right, move "Carriage Unit" to the left edge again, then check PG according to the flowchart in the Figure 3-11. Start Move "Carriage Unit" to the right by using "Timing Belt". Note: Take down toward the printer
  • Epson R200 | Service Manual - Page 86
    MAINTENANCE CHAPTER
  • Epson R200 | Service Manual - Page 87
    EPSON Stylus Photo R200/R210 Revision A 4.1 Overview This section provides information to maintain the printer in its optimum condition. 4.1.1 Cleaning This printer has no mechanical components which require regular cleaning except the Print Head. Therefore, when returning the printer from the
  • Epson R200 | Service Manual - Page 88
    EPSON Stylus Photo R200/R210 Revision A 1. Select EPSON Status Monitor 3 in the Printer Driver Utility. Then make sure that the printer connected to Status Monitor 3 is on standby status. If it is on standby, the following will be displayed. o Maintenance Request Error Ink is used for operations
  • Epson R200 | Service Manual - Page 89
    . Use of different types of oil or grease may damage the components or affect the printer functions. n Never apply a larger amount of oil or grease than specified in this manual. Table 4-1. Oil Applied to Stylus Photo R300/R310 Type Name EPSON Code Supplier G-26 1080614 Grease G-46 1039172
  • Epson R200 | Service Manual - Page 90
    EPSON Stylus Photo R200/R210 Roller, PF Paper Guide, Front Back of contact point between "Roller, PF" and hook of "Paper Guide, Front" G-26 10mm Use a syringe to apply it Guide, Shaft, Frame EJ Left 1 1 1 2 Roller, EJ
  • Epson R200 | Service Manual - Page 91
    EPSON Stylus Photo R200/R210 Frame EJ Roller EJ Right side surface of smaller shaft of "Frame EJ" G-26 Half periphery of the
  • Epson R200 | Service Manual - Page 92
    EPSON Stylus Photo R200/R210 Cam, CR, Right Inside periphery surface of "Cam, CR, Right" G-63 Adequate dose • Use a brush to apply it • Do not apply it outside the boundary in the figure 2 CR Guide Shaft 1
  • Epson R200 | Service Manual - Page 93
    EPSON Stylus Photo R200/R210 Upper surface Both sides close to upper surface Upper surface Upper surface Specified points on "Holder, Scale, Left" in the figure on
  • Epson R200 | Service Manual - Page 94
    EPSON Stylus Photo R200/R210 Guide Plate, CR Inside surface of "Guide Plate, CR" G-26 Home possition side: To edge of 'Cover, Guide Plate, CR'. Opposite side: To about 40mm from edge. Use a syringe to apply it
  • Epson R200 | Service Manual - Page 95
    EPSON Stylus Photo R200/R210 Paper Back Lever Point shown in the figure of "Paper Back Lever" set in "ASF Assy." G-46 Adequate
  • Epson R200 | Service Manual - Page 96
    APPENDIX CHAPTER
  • Epson R200 | Service Manual - Page 97
    EPSON Stylus Photo R200/R210 5.1 Exploded Diagram An exploded diagram is not provided in the Stylus R200/R210 Service Manual. If consultation of an exploded diagram is necessary, see the Exploded Diagram attached to the Stylus R200/R210 Parts List. Revision A 5.2 Electrical Circuits The electric
  • Epson R200 | Service Manual - Page 98
    Model: PM-G700 Board: C546MAIN Rev. : F Sheet: 1/1
  • Epson R200 | Service Manual - Page 99
    Model: PM-G700 Board: C546PNL Rev. : A Sheet: 1/1
  • Epson R200 | Service Manual - Page 100
    Model: PM-G700 Board: C528PSH Rev. : A Sheet: 1/1
  • Epson R200 | Service Manual - Page 101
    Model: PM-G700 Board: C546IF Rev. : C Sheet: 1/1
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EPSON
Stylus Photo R200/R210
Color Inkjet Printer
SEIJ03014
SERVICE MANUAL
®