2011 Yamaha Motorsports Grizzly 350 4x4 Owners Manual

2011 Yamaha Motorsports Grizzly 350 4x4 Manual

2011 Yamaha Motorsports Grizzly 350 4x4 manual content summary:

  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 1
    READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YFM35FGA YFM35FGHA WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-24-31 1AB-F8199-11
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    EBU17092 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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    of your ATV, please consult a Yamaha dealer. AN IMPORTANT SAFETY MESSAGE: G Read this manual together with TIPS FOR THE ATV RIDER carefully and completely before operating your ATV. Make sure you understand all instructions. G Pay close attention to the warning and notice labels on the ATV. G Never
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 4
    CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 5
    effect at the time of manufacture. Please check your local riding laws and regulations before operating this ATV. EBU17402 YFM35FGA/YFM35FGHA OWNER'S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2010 All rights reserved. Any reprinting or unauthorized use without the written
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 6
    EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU17420 TABLE OF CONTENTS LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 SAFETY INFORMATION ...2-1 DESCRIPTION ...3-1 Left view ...3-1 Right view...3-1 Controls and
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    TERRAIN ...7-21 SLIDING AND SKIDDING...7-21 WHAT TO DO IF...7-22 WHAT TO DO...7-23 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-2 Periodic maintenance chart for the emission control system ...8-3 General maintenance and lubrication chart ...8-5 Removing and installing
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 8
    44 Removing a wheel ...8-44 Installing a wheel ...8-45 Troubleshooting ...8-46 Troubleshooting chart ...8-47 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 11-4 Maintenance record ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-8
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    EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 1 2 3 4 6 7 5 8 9 1-1
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 10
    and can lead to an accident. Never exceed the maximum front cargo limit of : 88 lbs (40 kg) NEVER sit on the carrier. Refer to instructions in the Owner's Manual. 5ND-F4877-30 3.6 psi, (25 kPa) 3.6 psi, (25 kPa) 3.2 psi, (22 kPa) 3.2 psi, (22 kPa) 463 lbs, (210 kg) 5FU-F816M-00
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    3 5 1 4 1-3
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    6 1 8 UNDER 16 Certification of Compliance This ATV complies with applicable provisions of ANSI/SVIA1-2007 and is subject to an approved ATV action plan submitted by YAMAHA and on file with the U.S. Consumer Product Safety Commission. YAMAHA MOTOR CORPORATION U.S.A. 6555 Katella Avenue, Cypress,
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 13
    riding on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: G Read this manual and all labels carefully and follow the operating procedures described. G Never operate an ATV without proper training or
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 14
    time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation. Always go slowly and be extra careful
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    ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance
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    EWB00071 G 2 WARNING Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 17
    FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Products Safety Commission at 1-800-638-2772, or the ATV Distributor's Safety Hotline at 1-800-852-5344. 2 2-5
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    EBU17680 DESCRIPTION EBU17690 EBU17700 Left view 3 Right view 1 2 3 4,5 6 1 2 3 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 1. 2. 3. 4. 5. 6. 6 5 4 Spark arrester Storage compartment and tool kit Spark plug Rear brake light switch Brake pedal V-belt case drain plug Fuel cock Throttle stop screw Air
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 19
    four-wheel-drive switch 9. Throttle lever 10.Front brake lever TIP The ATV you have purchased may differ slightly from the figures shown in this manual. 3-2
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    EBU17725 INSTRUMENT AND CONTROL FUNCTIONS EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 4 EBU17760 Main switch The positions of the main switch are as follows: ON All electrical systems are supplied with power. The headlights and
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 21
    EBU17815 EBU26932 Indicator lights and warning light 1. 2. 3. 4. Neutral indicator light "N" Reverse indicator light "R" On-Command four-wheel-drive indicator light " Oil temperature warning light " " " Oil temperature warning light " " This warning light comes on when the engine overheats.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 22
    EBU17952 EBU18061 On-Command four-wheel-drive indicator light " " This indicator light comes on when the On-Command four-wheel-drive switch is set to the "4WD" position. TIP Due to the synchronizing mechanism in the differential gear case, the light may not come on until the ATV starts moving.
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    EBU18101 EBU28432 Start switch " " Push this switch to crank the engine with the starter. See the starting instructions on page 6-1 prior to starting the engine. EBU18152 On-Command four-wheel-drive switch "2WD"/"4WD" EWB00163 Light switch " / /OFF" Set this switch to " " to
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 24
    To change from two-wheel drive to four-wheel drive, stop the ATV and push the switch in to the "4WD" position. The four-wheel-drive indicator light " " comes on. To change from four-wheel drive to two-wheel drive, stop the ATV and push the switch in to the "2WD" position. 4 Regulate the speed of
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    EBU18323 Speed limiter Your ATV is equipped with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. 1. Loosen the locknut. 2. To increase the maximum engine power available and the maximum speed of the ATV,
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    4 1. Front brake lever EBU18442 1. Brake pedal Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar. To apply the rear brake, push down on the brake pedal or pull the brake lever toward the handlebar
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    EBU18460 Parking brake Use the parking brake before starting the engine or parking the ATV, especially on a slope. Apply the rear brake lever and push down the lock plate to apply the parking brake. Squeeze the rear brake lever to release the parking brake. G Always be sure you have released the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 28
    WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 29
    of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. 2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube.
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    not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. Fuel cock The fuel cock supplies fuel from the tank to the carburetor while also filtering it. The fuel cock lever positions are explained
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 31
    ON RES 4 1. Arrow mark pointing to "ON" 1. Arrow mark pointing to "RES" With the fuel cock lever in this position, fuel flows to the carburetor. Turn the fuel cock lever to this position when starting the engine and riding. This indicates reserve. With the fuel cock lever in this position, the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 32
    Move the starter (choke) in direction (b) to turn off the starter (choke). See the "Starting a cold engine" section on page 6-1 for proper operation. 4 1. Seat 2. Seat lock lever 1. Starter (choke) " EBU18881 " Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the
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    4 1. Projection 2. Seat holder EBU18912 1. Storage compartment G G Storage compartment ECB00130 Do not exceed the load limit of 2.0 kg (4 lb) for the storage compartment. Do not exceed the maximum load of 210.0 kg (463 lb) for the ATV. NOTICE Do not store metal or sharply edged objects, like
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 34
    EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 4 1. Storage compartment check hose EBU18962 Front carrier G G Do not exceed the load limit of 40.0 kg (88 lb) for the front carrier. Do not exceed the maximum load of 210.0 kg (463
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    inspection and maintenance procedures and schedules described in the Owner's Manual. EWB00481 WARNING Failure to inspect or maintain the vehicle operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 36
    ITEM ROUTINE • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear, and replace if necessary. • Check brake fluid level in reservoir, and add recommended brake fluid to specified level if necessary. • Check hydraulic system for leakage. Correct
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    EBU19541 Fuel Make sure that there is sufficient fuel in the tank. (See page 4-9.) EBU19560 G G Engine oil Make sure that the engine oil is at the specified level. Add oil as necessary. (See page 8-12.) EBU19590 Check for correct free play in the rear brake lever and brake pedal. If the free
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 38
    Brake operation Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brake pads and shoes for wear. (See page 8-28.) EBU19761 pressure below the minimum specified could also cause the tire to
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 39
    5 1. Low-pressure tire gauge 1. Tire wear limit Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. Tire information This ATV is equipped with tubeless tires with valves. EWB02551 WARNING Use of improper tires on this ATV may cause loss of control,
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 40
    5 Front: Manufacturer/model: MAXXIS/MU13 Size: AT25 x 8-12 Type: Tubeless Rear: Manufacturer/model: MAXXIS/MU14 Size: AT25 x 10-12 Type: Tubeless Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 41
    . 5. Use the starter (choke) in reference to the figure: Position (1): Cold engine start with ambient temperature below 5 °C (40 °F). 6-1 6 WARNING Read the Owner's Manual carefully to become familiar with all controls in order to help prevent any loss of control, which could cause an accident or
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 42
    Position (2): Cold engine start with ambient temperature between 0 °C (30 °F) and 30 °C (90 °F). Position (3): Cold engine start with ambient temperature above 25 °C (80 °F). Ambient temp./starter (choke) position TIP If the engine fails to start, release the start switch, then push it again. Pause
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    stop. 2. Apply the brake pedal. 3. Shift from neutral to forward and vice versa by moving the drive select lever along the shift guide. TIP Make sure that the drive select lever is completely shifted into position. 1. 2. 3. 4. Drive select lever F (Forward) N (Neutral) R (Reverse) 6 4. Open the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 44
    to a complete stop. 2. Apply the brake pedal. 3. Shift from neutral to reverse and vice versa by moving the drive select lever along the shift guide. TIP When in reverse, the reverse indicator light should come on. If the indicator light does not come on, have a Yamaha dealer check the electrical
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 45
    320 km (200 mi) or 20 hours and beyond The ATV can now be operated normally. ECB00220 1. Parking brake lock plate 6 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the ATV. EBU20702 Parking When parking the ATV, apply the brake
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    EBU20764 Parking on a slope EWB00831 6 WARNING Avoid parking on hills or other inclines. Parking on a hill or other incline could cause the ATV to roll out of control, increasing the chance of an accident. If you must park on an incline, place the ATV transversely across the incline, shift the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 47
    Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket parts, accessories, and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Accessories, recognize that some aftermarket
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 48
    G Never exceed the weight limits shown. An overloaded ATV can be unstable. MAXIMUM LOADING LIMIT ATV loading limit (total weight of rider, cargo, accessories, and tongue): 210.0 kg (463 lb) Front carrier: 40.0 kg (88 lb) Rear carrier: 80.0 kg (176 lb) Storage compartment: 2.0 kg (4 lb) Trailer
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    EWB00011 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 6 6-9
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    EBU21132 RIDING YOUR ATV 7 7-1
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 51
    Before you begin to ride, be sure you have read this Owner's Manual completely and understand the operation of the controls. Pay partic- G G WARNING not operate this ATV or allow anyone else to operate it without proper instruction. The risk of an accident is greatly increased if the operator does
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 52
    niques described in this Owner's Manual. For more information about the training course, contact an authorized ATV dealer or call 1-800-887-2887. Riding your ATV requires skills acquired through practice
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    Apparel Always wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 54
    . Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING! Failure to inspect the ATV before operating it and to maintain it properly increases the possibility of an accident or equipment
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    of control, an overturn, or other accident. To reduce the risk of an accident: Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. 7-6
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    7 MAXIMUM LOADING LIMIT ATV loading limit (total weight of cargo, rider, accessories, and tongue): 210.0 kg (463 lb) Front carrier: 40.0 kg (88 lb) Rear carrier: 80.0 kg (176 lb) Storage compartment: 2.0 kg (4 lb) Trailer hitch: Pulling load (total weight of trailer and cargo): 4900 N (500 kgf,
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 57
    this ATV should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer. WARNING! Operating this ATV with improper modifications may cause changes in handling which in
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 58
    To prevent burns, avoid touching the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it. BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 59
    WARNING! Never operate this ATV on any public street, road or highway, even a dirt or gravel one. You could collide with another vehicle. [EWB01031] 7 Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 60
    7 When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WARNING! You could collide with another vehicle if operating in off-road areas where you cannot easily be seen. Mount a caution
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 61
    area before trying more difficult terrain. Set the parking brake and follow the instruction on page 6-1 to start the engine. Once it has warmed up you Always follow proper procedures for turning as described in this Owner's Manual. Practice turning at low speeds before attempting to turn at faster
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    ATV. CLIMBING UPHILL EWB01671 7 1. Lean towards inside of turn. 2. Support your weight on the outer footboard. This procedure should be practiced at slow or loss of control. Use proper riding techniques described in this Owner's Manual. G Never operate the ATV on hills too steep for the ATV or
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 63
    of the hill. Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner's Manual on level ground. Be very careful when turning on any hill. Avoid crossing the side of a steep hill if possible. When crossing the side of
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    7 Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. To climb a hill, you need traction,
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    WARNING Going down a hill improperly could cause overturns or loss of control. Always follow proper procedures for going down hills as described in this Owner's Manual. 7-16 When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as possible. Move back on
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    hills or turning on hills could cause loss of control or cause the ATV to overturn. G Always follow proper procedures as described in the Owner's Manual. G Avoid hills with excessively slippery or loose surfaces. G Avoid crossing the side of a steep hill. 7-17
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    of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner's Manual on level ground. Be very careful when turning on any hill. Traversing a sloping surface on your ATV requires you to properly position your weight to
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    The ATV can be used to cross slow moving, shallow water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and carefully.
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    1. Air filter case check hose 1. Drive select lever box check hose 7 1. V-belt cooling duct check hose (left front side of ATV) 1. Storage compartment check hose 7-20
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    ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner's Manual. Riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the ATV or could lead to an
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    avoided on extremely slippery surfaces such as ice, since all control may be lost. WHAT TO DO IF...This section is designed to be a reference guide only. Be sure to read each section on riding techniques completely. 7 7-22
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    7 WHAT TO DO...If your ATV doesn't turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn. Position your weight over the front wheels for better control. (See page 7-12.) G If your
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    dealer perform the service. EWB02561 WARNING Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them. The intervals given in the periodic maintenance charts should be considered as a general guide under normal
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    have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. 8 1. Owner's manual 2. Owner's tool kit 3. Low-pressure tire gauge The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the
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    EBU21743 Periodic maintenance chart for the emission control system TIP G For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. G For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind
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    INITIAL NO. ITEM CHECK OR MAINTENANCE JOB Whichever comes first month km (mi) hours • Check for leakage and replace gasket(s) if necessary. • Check for looseness and tighten all screw clamps and joints if necessary. • Clean. 1 320 (200) 20 3 1300 (800) 80 6 EVERY 6 12 2500 2500 5000 (1600) (1600)
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    EBU21865 General maintenance and lubrication chart TIP G For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. G For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV
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    INITIAL NO. ITEM CHECK OR MAINTENANCE JOB Whichever comes first month km (mi) hours • Check for cracks or other damage, and replace if necessary. • Replace. 5 * Wheels • Check runout and for damage, and replace if necessary. • Check tread depth and for damage, and replace if necessary. • Check air
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    INITIAL NO. ITEM CHECK OR MAINTENANCE JOB Whichever comes first month km (mi) hours 14 15 * * Engine mount Axle boots • Check for cracks or other damage, and replace if necessary. • Check for cracks or other damage, and replace if necessary. • Change. • Check ATV for oil leakage, and correct if
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    160 √ √ 160 √ √ 320 √ √ EBU28391 8 TIP Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle. G Hydraulic brake service • Regularly check and, if necessary, correct the brake
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    EWB00011 EBU23112 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU23080 Panel A To remove the panel Remove the bolt, and then take the panel off. Removing and installing the panel The panel shown needs to be removed to perform some of
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    EBU23213 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition,
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 83
    TIP If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if
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    Tightening torque: Spark plug: 18 Nm (1.8 m·kgf, 13 ft·lbf) TIP If a torque wrench is not available when installing the spark plug, a good estimate of the correct torque is 1/4-1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 3.
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    TIP The engine oil should be between the tip of the dipstick and the maximum level mark. To change the engine oil (with or without oil filter cartridge replacement) 1. Place the ATV on a level surface. 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan
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    TIP Skip steps 5-7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. 1. Oil filter wrench 8 1. Oil filter cartridge TIP An oil filter wrench is available at a nearby Yamaha dealer. 6. Apply a thin coat of engine oil to the O-ring of
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    1. O-ring 1. Torque wrench 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 8. Install the engine oil drain bolt and its new gasket, and then
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    9. Refill with the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap. Recommended oil: See page 10-1. Oil quantity: Without oil filter cartridge replacement: 2.20 L (2.33 US qt, 1.94 Imp.qt) With oil filter cartridge replacement: 2.30 L (2.43 US
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 89
    1 4 2 3 To change the final gear oil 1. Place the ATV on a level surface. 2. Remove the final gear case guard by removing the bolts. 1. 2. 3. 4. Final gear oil filler bolt Gasket Final gear oil Correct oil level 1. Final gear case guard 2. Bolt 3. If the oil is below the brim of the filler hole
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 90
    1 4 2 3 2 1 1. Final gear oil drain bolt 2. Gasket 1. 2. 3. 4. Final gear oil filler bolt Gasket Final gear oil Correct oil level 8 5. Install the drain bolt and its new gasket, and then tighten the bolt to the specified torque. Tightening torque: Final gear oil drain bolt: 23 Nm (2.3 m·kgf, 17
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 91
    9. Check the final gear case for oil leakage. If oil is leaking, check for the cause. 10. Install the final gear case guard by installing the bolts and tightening them to the specified torque. Tightening torque: Final gear case guard bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) EBU23436 2 1 Changing the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 92
    4. Install the drain bolt and its new gasket, and then tighten the bolt to the specified torque. Tightening torque: Differential gear oil drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 5. Refill with the specified amount of the recommended differential gear oil. NOTICE: Be sure no foreign material enters
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 93
    1. Air filter case check hose 1. Place the ATV on a level surface. 2. Remove the seat. (See page 4-13.) 3. Remove the air filter case cover by unhooking the air filter case cover holders. 1. Air filter case cover holder 2. Air filter case cover 4. Pull the air filter element out of the air filter
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 94
    1. Air filter element 8 5. Pull off the air filter element lock plate, and then remove the sponge material from the air filter element frame. 1. Air filter element frame 2. Sponge material 3. Air filter element lock plate 6. Wash the sponge material gently but thoroughly in solvent. WARNING!
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 95
    case. Never operate the engine with the air filter element removed. This will allow unfiltered air to enter the engine, causing rapid engine wear and possible engine damage. Additionally, operation without the air filter element will affect carburetor jetting with subsequent poor performance and
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 96
    1. Bolt 2. Tailpipe 1. Tailpipe 2. Spark arrester 8 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe and inside of the tailpipe housing. 4. Insert the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 97
    EWB02340 EBU23930 WARNING Do not start the engine when cleaning the spark arrester, otherwise it could cause injury to the eyes, burns, carbon monoxide poisoning, possibly leading to death, and start a fire. Always let the exhaust system cool prior to touching exhaust components. EBU23920 V-belt
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 98
    EBU23940 Adjusting the carburetor The carburetor should be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, most carburetor
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 99
    EBU24045 Adjusting the throttle cable free play The throttle cable free play should be checked and, if necessary, adjusted at the intervals specified in the periodic maintenance and lubrication chart. The throttle cable free play should measure 3.0- 5.0 mm (0.12-0.20 in) at the throttle lever.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 100
    must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 8-28 WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in braking ability and an accident. EBU24120 Checking the front brake pads and rear brake shoes
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 101
    EBU24171 EBU24180 Front brake pads Check each front brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 1.0 mm (0.04 in), have a Yamaha dealer replace the brake pads as a set. 2 1 Rear brake shoes The rear brake is provided
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 102
    EBU29840 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 103
    have the oil seals of the brake master cylinder and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. G Oil seals: Replace every two years. G Brake hoses: Replace every four years. EBU24394 EBU24515 Adjusting the brake pedal and
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 104
    1. Brake pedal free play 8 a. Fully loosen the brake lever free play adjusting nut on the brake cable at the rear wheel hub. b. Turn the brake pedal free play adjusting nut on the brake cable at the rear wheel hub in direction (a) to increase the free play, and in direction (b) to decrease it. 1.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 105
    1. Brake lever free play 2. Locknut 3. Brake lever free play adjusting bolt 1. Brake lever free play adjusting nut 2. Gap "A" a. Loosen the locknut at the brake lever and fully turn in the brake lever free play adjusting bolt. b. Turn the brake lever free play adjusting nut on the brake cable at
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 106
    1 1. Distance between brake pedal and footboard bracket 1. Locknut 2. Brake lever free play adjusting bolt EBU24230 Axle boots The axle boots must be checked for damage at the intervals specified in the periodic maintenance and lubrication chart. Check the axle boots for tears or damage. If any
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 107
    1 1 adjusting nut in direction (a). To make the brake light come on later, turn the adjusting nut in direction (b). 1. Axle boot (each side) EBU24754 Brake light switches The brake light, which is activated by the brake pedal and brake levers, should come on just before braking takes effect. The
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 108
    Recommended lubricant: Engine oil EWB02581 G G 8 WARNING Inspect cables frequently and replace if damaged. Corrosion can result when the cable sheaths become damaged, and cables can also become frayed or kinked, which could restrict the operation of controls and lead to an accident or injury.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 109
    Rear brake lever EBU24963 EBU28832 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. TIP To access the brake pedal pivot, remove panel A. (See page 8-9.) Recommended lubricant:
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 110
    EBU29185 Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. ECB00620 NOTICE Never attempt to remove the battery
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 111
    Batteries produce explosive gases. Keep sparks, flame, cigarettes or other sources of ignition away. Ventilate when charging or using in an enclosed space. KEEP OUT OF REACH OF CHILDREN. To remove the battery 1. Remove the seat. (See page 4-13.) 2. Remove the battery holding plate by removing the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 112
    ECB00931 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. To store the battery G If the ATV will not be used for more than one month, remove the battery, fully charge
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 113
    EBU25326 Replacing a fuse The main fuse and the fuse box are located under the seat. (See page 4-13.) 1. Main fuse 2. Spare main fuse 3. Fuse box 1. 2. 3. 4. 5. Headlight fuse Ignition fuse Four-wheel-drive motor fuse Signaling system fuse Spare fuse 8 If a fuse is blown, replace it as follows
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 114
    2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Always use a fuse of the specified rating, and never use a substitute object in place of the proper fuse. An improper fuse or a substitute object can cause damage to the electrical system, which could lead to a
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 115
    4. Remove the burnt-out bulb by pulling it out. 5. Insert a new headlight bulb into the bulb holder by pushing it in. NOTICE: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 116
    7. Install the bulb holder cover and the cover at the rear of the headlight. NOTICE: Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly. [ECB00671] 8. Adjust the headlight beam if necessary. EBU25551 Adjusting a headlight beam ECB00690 NOTICE It
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 117
    G Tapered nuts are used for both the front and rear wheels. Install the nuts with their tapered side towards the wheel. 1. Wheel nut 3. Elevate the ATV and place a suitable stand under the frame. 4. Remove the nuts from the wheel. 5. Remove the wheel. EBU25701 1. Arrow mark 8 Installing a
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 118
    trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. EWB02280 1.
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 119
    EBU25751 Troubleshooting chart 1. Fuel There is enough fuel. Check the fuel level in the fuel tank. There is no fuel. Supply fuel. Check the compression. The engine
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 120
    EBU25860 CLEANING AND STORAGE EBU25881 Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the ATV: a. Block off the end of the exhaust pipe to prevent water
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 121
    presence of ammonia) and areas where strong chemicals are stored. [ECB00721] Long-term Before storing your ATV for several months: 1. Follow all the instructions in the "Cleaning" section of this chapter. 2. Turn the fuel cock lever to "OFF". 3. Drain the carburetor float chamber by loosening the
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 122
    ly, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 123
    cylinder Displacement: 348 cm³ Bore × stroke: 83.0 × 64.5 mm (3.27 × 2.54 in) 10 -20 -10 0 10 20 30 40 50 ˚C Recommended engine oil grade: API service SG type or higher, JASO standard MA 10-1
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 124
    Engine oil quantity: Without oil filter cartridge replacement: 2.20 L (2.33 US qt, 1.94 Imp.qt) With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt) Spark plug gap: 0.6-0.7 mm (0.024-0.028 in) Clutch: Clutch type: Wet, centrifugal automatic Final gear oil: Type: SAE 80 API GL-4
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 125
    Size: AT25 x 8-12 Manufacturer/model: MAXXIS/MU13 Rear wheel: Wheel type: Panel wheel Rim size: 12 x 7.5AT Rear tire: Type: Tubeless Size: AT25 x 10-12 Manufacturer/model: MAXXIS/MU14 Front brake: Type: Dual disc brake Operation: Right hand operation Recommended fluid: DOT 4 Loading: Maximum
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 126
    Electrical system: Ignition system: DC CDI Charging system: AC magneto Battery: Model: YTX14AH Voltage, capacity: 12 V, 12.0 Ah Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 3.0 A Headlight: Bulb type: Krypton bulb Bulb voltage, wattage × quantity: Headlight:
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 127
    EBU25981 CONSUMER INFORMATION EBU26012 EBU26020 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 128
    1. Vehicle identification number (front left side) 1. Model label EBU29662 TIP The vehicle identification number is used to identify your ATV. EBU26050 11 Model label The model label is affixed at the location in the illustration. Record the information on this label in the space provided. This
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 129
    1 1. Vehicle Emission Control Information label 11 11-3
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 130
    EBU26060 Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 131
    ) 15000 (9600) 17500 (11200) 20000 (12800) 22500 (14400) 25000 (16000) hours 20 80 160 320 480 640 800 960 1120 1280 1440 1600 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 11 11-5
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 132
    to: 1. Operate and maintain the ATV as specified in the appropriate owner's manual; 2. Give notice to an authorized Yamaha ATV dealer of any and all An inspection and registration fee will be charged for this service. EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation, USA also warrants
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 133
    specified in the Owner's and Service Manual. We do recommend, however, service, you must take it to any authorized Yamaha ATV dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 134
    no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 135
    , contact Yamaha with your Primar y ID number (your frame number). We ' ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 11 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 11-9
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 136
    EBU26132 11 11-10
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 137
    INDEX A Accessories and loading ...6-6 Air filter element, cleaning ...8-20 Axle boots ...8-34 Differential gear oil, changing ...8-19 Drive select lever ...4-8 Drive select lever and driving in reverse ...6-3 Drive select lever safety system cable, adjusting ...8-28 B Battery ...8-38 Brake fluid,
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 138
    ...8-46 Troubleshooting chart ...8-47 N Neutral indicator light ...4-2 Noise regulation ...11-4 O Oil temperature warning light ...4-2 On-Command four-wheel-drive switch ...4-4 Owner's manual and tool kit ...8-2 V Valve clearance ...8-28 V-belt case drain plug ...8-25 V-belt cooling
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 139
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 140
    and control. with a passenger-passengers affect balance and steering and increase risk of losing control. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. (For replacement manual, call 1-800-532-1558) NEVER operate: YAMAHA MOTOR CO., LTD. PRINTED IN USA 2010.04-0.6×1 CR (E)
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 141
  • 2011 Yamaha Motorsports Grizzly 350 4x4 | Owners Manual - Page 142
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This ATV should not be ridden by anyone under 16 years of age.
WARNING
OWNER’S MANUAL
1AB-F8199-11
LIT-11626-24-31
YFM35FGA
YFM35FGHA
READ THIS MANUAL CAREFULLY!
It contains important safety information.