2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition Owners Manual
2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition Manual
2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition manual content summary:
- 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR7FSP2Y LIT-11626-22-49 42S-F8199-10 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 2
EBU00776 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation vehicle, please consult a Yamaha dealer. WARNING Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 4
CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 5
its size are prohibited. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. YXR7FSP2Y OWNER'S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2008 All rights reserved. Any reprinting or unauthorized use without the written - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-2 Multi-function meter unit...4-5 Switches ...4-11 Accelerator pedal ...4-13 Brake pedal - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 7
and reverse driving...6-4 On-Command four-wheel-drive switch and differential gear lock switch ...6-6 Parking ...6-8 Loading ...6-9 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 Protective structure - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 8
22 Loose terrain/slippery terrain...7-23 Brush or wooded areas ...7-24 Encountering obstacles...7-24 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 9
beam adjustment ...8-57 Tail/brake light bulb replacement ...8-57 Troubleshooting ...8-59 Troubleshooting charts ...8-61 9 CLEANING AND STORAGE...9-1 A. Cleaning...9-1 11-5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 11 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 6 8 1 2 3 4 7 6 5 0 A 9 5 1-1 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 3 ! 1 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 12
4 5 6 ! WARNING Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed. YAMAHA 5B4-K7764-00 1-3 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 13
7 8 MAX 7.3 INCH (185MM) YAMAHA 5UG-F151J-00 1-4 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 14
9 0 ü ü ü ü Head to Toe Safety Checklist Head Body Hands Feet Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handholds or steering wheel. On floorboard, ready to brace, and door closed. 5B4-F1558-00 YAMAHA 1-5 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 15
A 1-6 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 16
you are responsible for the safe and proper operation of your Rhino. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating the Rhino. Also use these two chapters and the labels on the vehicle - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 17
Before you operate the Rhino G Prepare yourself and your passenger: • This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 • This vehicle is designed to carry the driver and one passenger. Never carry - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 18
Prepare your vehicle Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See pages 5-1-5-2 for a list of pre-operation checks. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 19
While using the Rhino G Keep your body completely inside the vehicle at all times. Keep both hands on the steering wheel. Be sure passenger is seated, belted, and holding onto the handholds. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 20
G Avoid rollovers: • Use care when turning: • Turning the steering wheel too far or too fast can result in a rollover. • Avoid sideways sliding, skidding, or fishtailing, and never do donuts. • Slow down before entering a turn and avoid hard braking in a turn. • When making tight turns from a stop - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 21
G G G • Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly and turn downhill immediately if you feel the vehicle may tip. • Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This vehicle is designed for off-road use - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 22
G G When loaded with cargo or towing a trailer: • Reduce speed, operate in low gear only, and allow more room to stop. • Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines. • Load trailer properly and use extra care when towing or pulling. Do not tow or - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 23
Avoid carbon monoxide poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 24
Genuine Yamaha Accessories Choosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Rhino. Many companies with no connection to Yamaha manufacture parts - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 25
Aftermarket tires and rims The tires and rims that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to pages 8-43-8-46 for tire - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 26
EVU00080 1- DESCRIPTION 9 E F G HI J K L 8 D C 1. Headlights 2. Front shock absorber assembly 3. Brake fluid reservoir 4. Air filter element 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock absorber assembly 11. Cargo bed release levers 12. Spark - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 27
O P QR S T U V The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 Y X W G 8 9 10 11 12 13 14 25. Light switch 26. Steering wheel 27. Main switch 28. On-Command four-wheel-drive and differential gear lock switches - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 28
EVU00130 1- INSTRUMENT AND CONTROL FUNCTIONS EVU00140 Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the helmet/seat belt indicator light comes on. TIP The headlights and taillights come on when the light switch - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 29
light "R" 6. Parking brake indicator light "P" 7. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. Coolant temperature warning light " " 9. Engine trouble warning light " " DIFF. LOCK Low-range indicator light "L" This indicator light comes on when the drive select lever is - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 30
EVU00170 EVU01161 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the "N" position. 5B410001 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. EVU00210 On-Command four-wheel-drive/ - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 31
to "ON". If the warning light does not come on, have a Yamaha dealer check the electrical circuit. Engine trouble warning light " " This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. When this occurs, have a Yamaha dealer check the self - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 32
5B410004 Helmet/Seat belt indicator light " / " Multi-function meter unit 1 2 8 7 6 1. Helmet/Seat belt indicator light " / " 3 4 5 The indicator light comes on when the key is turned to "ON" to remind the occupants to always wear a helmet and to fasten their seat belt. The indicator light - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 33
G G G G G G two tripmeters (which show the distance traveled since they were last set to zero) a clock an hour meter (which shows the total time the engine has been running) a voltage display (which shows the battery voltage) a fuel meter a self-diagnosis device Odometer and tripmeter modes 2 1 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 34
To reset a tripmeter, select it by pushing the "TRIP/ODO" button, and then hold the "TRIP/ ODO" button for at least three seconds. The tripmeters can be used to estimate the distance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops. To switch - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 35
To set the clock 1. Set the display to the clock. 2. Push the " / " button until the clock starts flashing. 3. Set the hours by pushing the "H" button. 4. Set the minutes by pushing the "M" button. 5. Push the " / " button, and then release it to start the clock. Voltage display mode This display - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 36
NOTICE If the voltage display indicates "LO" or "HI", there may be trouble with the battery charging circuit or the battery may be faulty. If "LO" or "HI" appears in the display, have a Yamaha dealer check or repair - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 37
light " 2. Error code display " This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash, and then the multi-function display will indicate a two-digit error code - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 38
EVU00230 NOTICE If the multi-function display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Switches EVU00240 Light switch "OFF/ L / H " 1. Light switch "OFF/ L / L H " Set the switch to " " to turn on the low beam and the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 39
EVU01183 NOTICE Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. On-Command four-wheel-drive and differential gear - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 40
EVU00260 G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels with the differential gear locked. Unlike the 4WD mode, all wheels turn at the same speed - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 41
EVU00270 EVU00280 Brake pedal Press the brake pedal to slow or stop the vehicle. Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help keep the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 42
EVU00290 EVU00300 Drive select lever The drive select lever is used to shift the vehicle into the low, high, neutral, and reverse positions. (Refer to pages 6-4-6-5 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1 1. Fuel tank cap - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 43
EVU00330 Doors To open a door, simply pull the latch outward. To close a door, push or pull the door inward until it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT. Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 44
EVU00340 To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Make sure the seats are securely latched. WARNING! A loose seat could cause the operator to lose control, or cause the operator or passenger to fall. Seat belts - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 45
EVU01191 5B410005 Glove compartment NOTICE To protect from damage, do not put metal products, like tools or sharply edged products, directly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material. Cup holders Be sure to tightly close the cap of any plastic - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 46
EVU00351 Cargo bed 1 2 1. Storage/cup holder (× 1) 2. Cup holder (× 2) 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate Maximum load limit: 181 kg (400 lb) For additional loading information, see pages 6-9-6-11. 4-19 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 47
Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (× 2) 1. Cargo bed release lever To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. To lift Push down the cargo bed - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 48
5UG1B001 To lower With hands and fingers clear of pinch points, lower the cargo bed slowly to its original position and be sure it is locked into place. WARNING! Keep hands, body, and other people away from pinch points when lowering bed. Do not hold onto the cage/frame while closing the bed. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 49
. Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. Spring preload 1. Loosen the locknut. 2. Turn the adjusting ring in direction a to increase the spring preload and thereby harden the suspension, and - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 50
TIP G G A special wrench can be obtained at a Yamaha dealer to make this adjustment. The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the lower the spring preload; the longer distance A is, the higher the spring preload. With - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 51
Rebound damping force Turn the adjusting screw in direction a to increase the rebound damping force and thereby harden the damping, and in direction b to decrease the rebound damping force and thereby soften the damping. Rebound damping setting: Minimum (soft): 12 click(s) in direction b* Standard: - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 52
Compression damping force Turn the adjusting screw in direction a to increase the compression damping force and thereby harden the damping, and in direction b to decrease the compression damping force and thereby soften the damping. Compression damping setting: Minimum (soft): 12 click(s) in - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 53
TIP Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 54
poor damping performance. Do not dispose of a damaged or worn out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. NOTICE Never turn an adjusting mechanism beyond the minimum and maximum settings. 4-27 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 55
Spring preload 1. Loosen the locknut. 2. Turn the adjusting ring in direction a to increase the spring preload and thereby harden the suspension, and in direction b to decrease the spring preload and thereby soften the suspension. TIP G G A special wrench can be obtained at a Yamaha dealer to make - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 56
Spring preload setting: Maximum (hard): Distance A = 78.5 mm (3.09 in) Standard: Distance A = 63.5 mm (2.50 in) Minimum (soft): Distance A = 63.5 mm (2.50 in) 3. Tighten the locknut to the specified torque. Tightening torque: Locknut: 42 Nm (4.2 m·kgf, 30 ft·lbf) Rebound damping force Turn the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 57
Rebound damping setting: Minimum (soft): 20 click(s) in direction b* Standard: 12 click(s) in direction b* Maximum (hard): 3 click(s) in direction b* * With the adjusting screw fully turned in direction a Compression damping force Turn the adjusting screw in direction a to increase the compression - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 58
Compression damping setting: Minimum (soft): 12 click(s) in direction b* Standard: 7 click(s) in direction b* Maximum (hard): 2 click(s) in direction b* * With the adjusting screw fully turned in direction a TIP Although the total number of clicks of a damping force adjusting mechanism may not - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 59
EVU00370 WARNING G G Suspension components become hot during operation. Never touch the compression damping force adjusting screw, the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled. Always adjust the shock absorber - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 60
EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. 1. Auxiliary DC jack Maximum rated capacity for the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 61
NOTICE G G G Do not use accessories requiring more than the maximum capacity stated above. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running, the battery will lose its charge and engine starting may become difficult. Do not use an - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 62
inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING Failure to inspect or maintain the vehicle properly increases the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 63
ITEM Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots • Check for leakage. ROUTINE PAGE 5-7, 8-16-8-21 5-8 5-8 5-8 5-8 5-9, 8-54-8-59 5-9-5-11, 8-43-8-46 8-23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 • Check - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 64
EVU00390 Front and rear brakes Brake pedal Check that there is no free play in the brake pedal. If there is free play, have a Yamaha dealer check the brake system. (See page 8-37.) Check the operation of the brake pedal. It should move smoothly and there should be a firm feeling when the brakes are - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 65
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that driver and passenger are outside the vehicle. Never refuel while smoking, or while - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 66
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. Recommended fuel: Unleaded gasoline only Fuel tank capacity: 30.0 L (7.93 US gal, 6.60 Imp.gal) Portable gas containers If you carry a portable - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 67
EVU00410 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-10- 8-15.) 1 NOTICE G G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 68
EVU00420 EVU00430 Coolant Check the coolant level in the coolant reservoir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 69
. EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. 5-8 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 70
EVU00480 EVU00500 Lights Check the headlights and tail/brake lights, and helmet/seat belt indicator light to make sure they are in working condition. Repair as necessary for proper operation. EVU00490 Tires Check tire pressure regularly to make sure it is at the recommended specifications. Also - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 71
Set tire pressures to the following specifications: ACE-02E Recommended pressure Front 70 kPa (0.70 kgf/cm2, 10 psi) 98 kPa (0.98 kgf/cm2, 14 psi) Minimum 63 kPa (0.63 kgf/cm2, 9 psi) 91 kPa (0.91 kgf/cm2, 13 psi) Maximum 77 kPa (0.77 kgf/cm2, 11 psi) 105 kPa (1.05 kgf/cm2, 15 psi) 1. Tire - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 72
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-11 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 73
EVU00530 1- OPERATION Read the Owner's Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. Engine break-in There - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 74
in: The vehicle may now be operated normally. Starting the engine 1. Turn the main switch to "ON". NOTICE The coolant temperature warning light and engine trouble warning light should come on, then go off. If a warning light does not go off, see page 4-4 for the corresponding warning light circuit - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 75
The engine can be started in any gear if the brake is applied. However, it is recommended to shift into neutral before starting the engine. 4. With your foot off the accelerator pedal, start the engine by turning the key to "START". G TIP For maximum engine life, never accelerate hard when the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 76
the vehicle. Take your foot off the accelerator pedal. 2. Apply the brake pedal, then shift by moving the drive select lever along the shift guide. Make sure that the drive select lever is completely shifted into position. 1. Drive select lever 3. Release the brake pedal and press the accelerator - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 77
and check behind you. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. G When in reverse, the reverse indicator light should be on. Due to the synchronizing mechanism in the engine, the light may not come on until - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 78
5B410009 On-Command four-wheel-drive switch and differential gear lock switch You may notice that the vehicle handles differently in 2WD, 4WD, and 4WD-LOCK ("DIFF. LOCK"). For example, you should expect that the vehicle will require more effort to turn in 4WD-LOCK ("DIFF. LOCK"). Always stop the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 79
On-Command differential gear lock switch "4WD"/"LOCK" 1. On-Command differential gear lock switch "4WD"/"LOCK" 2. Differential gear lock lever To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command fourwheel-drive switch is set to "4WD", move the differential gear lock - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 80
EVU01210 G Driving before the differential gear lock is properly engaged (e.g., when the indicator and indicator light are flashing) will cause the engine speed to be limited until engagement is complete. Parking When parking, stop the engine and shift the drive select lever into the neutral - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 81
EVU00630 Loading Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judgment when carrying cargo or towing a trailer. Prepare your load or trailer G G G WARNING Improper loading or towing can - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 82
Use the hooks equipped on the cargo bed to tie down loads. Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-32 for more information.) You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 83
. If you need to move an object a short distance use a winch and follow the winch manufacturer's instructions. If you choose to use something other than a winch use extreme caution, follow the manufacturer's instructions for that product, and only attach to the hitch or hitch bracket of the Rhino - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 84
5B410010 1- BASIC GUIDE FOR SAFE USE As a Rhino owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety instructions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 85
Doing things with a Rhino that some people do for thrills in other vehicles (such as sideways sliding, skidding, fishtailing, or donuts) have led to side rollovers. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers. As the owner/operator, it is - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 86
Driver requirements G This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle license. DRIVER UNDER 16 The driver must be able to place both feet flat on the floorboard while seated upright with his/her back against the seat back. G Do not drive after using drugs - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 87
Passenger requirements This vehicle is designed for the operator and one passenger. Carrying passengers improperly can lead to serious injury or death. As the operator, you are responsible for your passenger. G Your passenger must be able to place both feet on the floorboard while seated upright - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 88
WARNING Do not make changes to the occupant protection system. If you install aftermarket products or have your vehicle modified, you may put yourself and others at greater risk of serious injury or death. You are responsible for any such changes to the vehicle. The Rhino comes with a variety of - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 89
Protective structure The vehicle cage/frame provides a protective structure that helps limit intrusions by branches or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehicle can - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 90
An unbelted occupant may strike the interior of the vehicle, the protective structure, or other objects in an accident or during operation. You may also fall completely out or be partially ejected from the vehicle, which may lead to being crushed between the ground and the vehicle. Wearing the seat - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 91
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more easily adjust its location up or down along the length of the belt. 3. Push the latch plate into the buckle until it clicks. Pull up on the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 92
Doors The doors are designed to reduce the likelihood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also reduce intrusion of objects into the occupant area. Make sure the door is securely latched before operation. Do not - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 93
Seat and hip restraints The seat and hip restraints are designed to help keep you in the vehicle. Do not hold onto hip restraint bar when the vehicle is moving. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover. 7-10 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 94
Floorboard The floorboard allows you to brace your feet, which helps you keep your body in the vehicle in the event of an accident or rollover. Keep your feet on the floorboard during operation. Steering wheel Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 95
CORRECT GRIP EXAMPLE LEARNING TO OPERATE YOUR VEHICLE Personal protective equipment 1 2 3 INCORRECT GRIP EXAMPLE 4 5 6 1. 2. 4. 6. 7-12 Approved motorcycle helmet Eye protection 3. Long-sleeved shirt or jacket Gloves 5. Long pants Over-the-ankle boots - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 96
Both driver and passenger should wear the following to reduce risk of injury in an accident: G Approved motorcycle helmet that fits properly G Eye protection (goggles, helmet face shield, or protective eyewear) G Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 97
Getting ready to ride Perform the Pre-Operation Checks on pages 5-1-5-11. Follow the instructions starting on pages 6-2-6-3 to start the engine. Become familiar with the way the vehicle feels in low and high ranges, first in two-wheel drive ( - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 98
Turning Use care in turns - turning the steering wheel too far or too fast can result in loss of control or a rollover. Slow down before entering turns. When making tight turns from a standstill or at slow speeds, avoid sudden or hard acceleration. Driving aggressively or making abrupt maneuvers - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 99
Accelerating With the engine idling in neutral and your foot on the brake, shift the drive select lever into low or high. NOTICE: Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed - damage to the engine or drive - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 100
of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions: 1. Bring the vehicle to a stop by applying the brakes. 2. Put the vehicle in 4WD Diff. Lock. 3. Turn the engine off. 7-17 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 101
4. With the brake pedal applied, set the parking brake. 5. Block the front and rear wheels with rocks or other objects. Loading The total weight of operator, passenger, accessories, cargo, trailer tongue weight, and the vehicle itself must not exceed 907 kg (2,000 lb). Vehicle loading can affect - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 102
Hills Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 103
Uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Drive straight up hills, and avoid crossing the side of a hill, which increases your risk of rollover. Practice first on gentle slopes before attempting steeper hills. Always check the terrain carefully - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 104
Downhill Check the terrain carefully before going downhill. When possible, choose a path that lets you drive your vehicle straight downhill. Choose your path carefully and drive slowly enough to be able to react to obstacles that you encounter. For more traction and control, before going down - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 105
Rough terrain Operation over rough terrain should be done with caution. G Look for and avoid obstacles that could cause damage to the vehicle or could lead to a rollover or accident. G Do not drive in a way that will get the Rhino airborne, as injury, loss of control, and damage to the vehicle could - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 106
NOTICE After driving your vehicle in water, be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case and air duct, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug. Wash the vehicle in fresh water if - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 107
Brush or wooded areas When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident. Watch for brush that might enter the vehicle as you pass and strike you or the passenger. Never hold - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 108
has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires. G Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-8 for more information about carbon monoxide - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 109
space beside the battery. 1 2 1 2 3 4 5 6 1. Owner's tool kit 2. Tire pressure gauge 7 8 9 10 11 12 13 14 1. Owner's manual The service information included in this manual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 110
If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. 8-3 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 111
EVU01640 Periodic maintenance chart for the emission control system G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 112
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter element Engine oil Engine oil filter cartridge Final gear - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 113
ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Drive shaft universal joint* Engine mount* Front and rear axle boots* Stabilizer bushings* Fittings and fasteners* Lubricate - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 114
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-7 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 115
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the rear of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. NOTICE G G Make sure that all cables and - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 116
5B410011 Console To remove 1. Remove the seats. (See pages 4-16- 4-17 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console forward and upward (the drive select lever boot will come loose). To ease removal of the console, shift the drive select - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 117
5B410012 Engine oil and oil filter cartridge Check engine oil level before each operation. In addition, change the oil and the oil filter cartridge at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Park the vehicle on a level surface. 2. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 118
5. Insert the dipstick completely into the oil filler hole, and then remove it again to check the oil level. The engine oil should be between the minimum and maximum level marks. 7. Insert the dipstick completely into the oil filler hole. 8. Reinstall the console. 1 2 1. Maximum level mark 2. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 119
To change the engine oil (with or without oil filter cartridge replacement) 1. Park the vehicle on a level surface. 2. Remove the console. (See page 8-9 for console removal and installation procedures.) 3. Start the engine, warm it up for several minutes, and then turn it off. 4. Place an oil pan - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 120
7. Remove the oil filter cartridge with an oil filter wrench. An oil filter wrench is available from a Yamaha dealer. Make sure that the O-ring is removed together with the oil filter cartridge. If the O-ring remains attached to the crankcase, oil leakage may occur. 1 1. O-ring 2 9. Install the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 121
1 12. Refill with the specified amount of recommended engine oil, and then insert the dipstick completely into the oil filler hole. NOTICE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. Recommended engine oil: See page 10-2. Oil quantity: Without - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 122
NOTICE G 1 G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with oil. Do not use oils with a diesel specification of "CD" or oils of a higher quality than specified. In addition, do not use oils labeled "ENERGY CONSERVING - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 123
5B410013 Final gear oil Checking the final gear oil level 1. Park the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. The oil level should be at the brim of the filler hole. 3. If the oil is below the brim of the filler hole, add - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 124
Changing the final gear oil 1. Park the vehicle on a level surface. 2. Remove the final gear case guard by removing the bolts and the collars. 3. Place a container under the final gear case to collect the used oil. 4. Remove the oil filler bolt and the drain bolt to drain the oil. 2 1 1 2 1. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 125
6. Refill with the recommended final gear oil up to the brim of the filler hole. NOTICE: Be sure no foreign material enters the final gear case. Recommended oil: SAE 80 API GL-4 Hypoid gear oil Oil quantity: 0.25 L (0.26 US qt, 0.22 Imp.qt) 7. Reinstall the oil filler bolt, and then tighten it to - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 126
5B410014 Differential gear oil Checking the differential gear oil level 1. Park the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type to - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 127
3. Place a container under the differential gear case to collect the used oil. 4. Remove the differential gear oil filler bolt and differential gear oil drain bolt to drain the oil. 6. Refill the differential gear case with the recommended oil. NOTICE: Be sure no foreign material enters the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 128
5B410015 9. Install the differential gear case guard by installing the bolts and the collars, and then tightening the bolts to the specified torque. Tightening torque: Differential gear case guard bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Coolant The coolant level should be checked before each ride. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 129
distilled water only. However, if distilled water is not available, soft water may be used for refilling. If your vehicle overheats, see page 8-62 for instructions. 8-22 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 130
EVU00740 Axle boots Check the protective boots for holes or tears. If any damage is found, have them replaced by a Yamaha dealer. 1 1 1. Rear axle boot (× 2 each side) 1. Front axle boot (× 2 each side) 8-23 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 131
EVU00750 Spark plug inspection Removal 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Remove the spark plug cap. 1 1. Spark plug wrench 1 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-24 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 132
Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-tolight tan for a vehicle that is being ridden normally. You - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 133
5B410016 3. Install the spark plug and tighten it to the specified torque. If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is one-quarter to one-half turn past finger tight. Have the spark plug tightened to the specified torque as - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 134
1 1. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. Remove the air intake duct shroud by removing the quick fastener screws. 1 2 1. Air filter case check hose 1. Quick fastener screw (× 2) 2. Air intake duct shroud 8-27 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 135
3. Remove the air filter case cover by unhooking the holders. 4. Remove the air filter element. 2 1 1 1 1. Air filter element 1. Air filter case cover holder (× 5) 2. Air filter case cover 8-28 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 136
5. Remove the sponge material from the air filter frame. 1 2 1. Air filter frame 2. Sponge material 6. Wash the sponge material gently but thoroughly in parts cleaning solvent. WARNING! Using gasoline or other flammable solvents to clean the air filter element can cause a fire or explosion, which - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 137
8. Wash the sponge material in warm soapy water to remove remaining solvent, then rinse thoroughly with plain warm water. 9. Squeeze excess water out of the sponge material. NOTICE: Do not twist the sponge material when squeezing it. 10. Allow the sponge material to dry thoroughly. Inspect the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 138
2P512001 The air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas. Each time air filter element maintenance is performed, check the air inlet to the air filter case for obstructions. Check the air - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 139
5B410017 EVU00780 V-belt cooling duct check hose The V-belt cooling duct check hose is located under the cargo bed. If dust or water collects in the V-belt cooling duct check hose, remove the hose and clean it. 1 V-belt case drain plug The V-belt case drain plug is located under the driver seat. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 140
5B410018 Cleaning the spark arrester WARNING Hot exhaust system may cause burns. To avoid burns or fires, make sure that the engine is stopped and the exhaust system is cool before cleaning spark arrester. Do not start the engine while cleaning the exhaust system. 1. Remove the bolts. 2. Remove - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 141
. This adjustment however, should be left to a professional Yamaha service technician. Brakes Replacement of brake components requires professional knowledge. Brake service should be performed by a Yamaha dealer. WARNING Operating with improperly serviced or adjusted brakes could lead to a loss in - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 142
5B410020 The wheels need to be removed to check the brake pads. (See pages 8-43-8-46 for wheel removal and installation procedures.) 1 Checking the parking brake pads Each brake pad is provided with two wear indicator grooves, which allow you to check the brake pad wear without having to - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 143
EVU00850 Checking the brake fluid level 1 The brake fluid reservoir is located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) Observe these precautions: G When checking the fluid level, make sure the top of the brake fluid reservoir is level. G Use only the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 144
system if the brake fluid level goes down. EVU00860 Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 145
EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear "L". 2. Remove the seats. (See pages 4-16- 4-17 for seat removal and installation procedures.) 3. Remove the console. (See - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 146
EVU00880 b a 2 1 1. Locknut 2. Adjusting nut 7. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play. 8. Tighten the locknut. 9. Reinstall the console. 10. Reinstall the seats. Brake light switch adjustment The brake light switch, which is - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 147
EVU00890 Cable inspection and lubrication WARNING 1 a 2 b Damaged cables could restrict operation, which may cause an accident or injury. Inspect control cables frequently and replace damaged cables. Corrosion can result when the outer covering of control cables becomes damaged. Cables can also - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 148
EVU00900 5B410021 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease Rear knuckle upper and lower pivot lubrication 1. Remove the lower arm protector by removing the bolts. 1 2 1. Bolt (× 3) 2. Lower arm protector 8-41 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 149
2. Lubricate the knuckle upper and lower pivots with a grease gun. 3. Install the lower arm protector by installing the bolts and tightening them to the specified torque. Tightening torque: Lower arm protector: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Recommended lubricant: Lithium-soap-based grease 8-42 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 150
EVU00920 EVU00930 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1 1 1. Nut - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 151
Tire replacement Always use the same size and type of tires recommended in this owner's manual. The tires that came with your Rhino were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 152
EVU00940 Wheel installation 1. Install the wheel and the nuts. G The arrow mark on the tire must point toward the rotating direction of the wheel. G Tapered nuts are used for both the front and rear wheels. Install the nuts with their tapered side towards the wheel. 2. Lower the vehicle so that the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 153
EVU00950 Wheel nut torque: Front: 55 Nm (5.5 m·kgf, 40 ft·lbf) Rear: 55 Nm (5.5 m·kgf, 40 ft·lbf) Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 154
WARNING Avoid battery contact with skin, eyes, or clothing. Shield eyes when working near batteries. Keep out of reach of children. You could be poisoned or severely burned by the sulfuric acid in battery electrolyte. In case of accidental contact with battery electrolyte: EXTERNAL: Flush with water - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 155
1 2 To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. 3 1. Negative battery lead (black) 2. Positive - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 156
To install the battery TIP Be sure the battery is fully charged. 1. Place the battery in its compartment. 2. Connect the positive battery lead first, then the negative battery lead by installing their bolt. 3. Hook the battery band. 4. Reinstall the battery compartment cover by installing the quick - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 157
5B410022 Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. WARNING To avoid battery explosion and/or serious damage to the electrical system: G Do not connect the negative lead of the jumper cable to the negative terminal of the battery G - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 158
1 1 1. Jumper cable positive lead 1. Jumper cable negative lead 6. Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal surface of the crankcase to be started. 7. Start the engine. (Refer to " - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 159
5B410023 9. Reinstall the console. 10. Reinstall the battery compartment cover. 11. Close the hood. Fuse replacement The main fuse, the fuel injection system fuse, and the fuse box are located under the hood. If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 160
3. Remove the quick fastener screws. 4. Remove the battery compartment cover by lifting it up and pulling it out. 1 2 3 4 567 8 2 @ 1 9 0 A 1. Quick fastener screw (× 2) 2. Battery compartment cover 5. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 161
EVU01670 Specified fuses: Main fuse: Fuel injection system fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Four-wheel-drive motor fuse: Radiator fan fuse: Backup fuse: 40.0 A 10.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 25.0 A 10.0 A Replacing a headlight bulb If - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 162
3. Remove the headlight bulb holder cover by pulling it off. 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 1. Headlight bulb holder cover 1. Headlight bulb holder 8-55 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 163
5. Wait for the headlight bulb to cool before touching or removing it. Remove the bulb by pulling it out. 6. Insert a new headlight bulb into the bulb holder. 7. Reinstall the bulb holder by pushing it in and turning it clockwise. Reinstall the bulb holder cover and the cover at the rear of the - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 164
EVU00990 EVU01000 Headlight beam adjustment NOTICE It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b. Tail/brake light bulb replacement If a tail/brake light bulb - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 165
2. Lift the cargo bed up. (See pages 4-20- 4-21 for cargo bed lifting and lowering procedures.) 3. Remove the panel (panel A or B). 4. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Panel B 1. Tail/brake light bulb holder 1. Quick fastener screw (× 8) 3. Panel - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 166
to the specified torque. Tightening torque: Panel bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) Troubleshooting Although Yamaha vehicles receive an inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 167
WARNING When checking the fuel system, do not smoke and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage. 8-60 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 168
5B410024 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Check the compression. No fuel. Supply fuel. Restart - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 169
Engine overheating Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not cool when removing the radiator cap, hot fluid and steam could blow out under pressure and burn you. Place a thick rag over the cap and remove the cap slowly to allow any remaining pressure - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 170
EVU01030 1- CLEANING AND STORAGE A. Cleaning Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1. Before cleaning the vehicle: a. Block off the end of the exhaust pipe to prevent - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 171
5B410025 4. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and mild, detergent-type soap. An old toothbrush or bottle brush is handy for hard-to-get-at places. 5. Rinse the vehicle off immediately with clean water and dry all surfaces with a clean chamois towel - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 172
2. Remove the spark plug, pour about one tablespoon of SAE 10W-40 or 20W-50 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil. 3. Lubricate all control cables. 4. Block up the frame to - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 173
EVU01050 1- SPECIFICATIONS 1 YXR7FSP2Y 2,885 mm (113.6 in) 1,516 mm (59.7 in) 1,901 mm (74.8 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 280 mm (11.0 in) 3,900 mm (154 in) 548.0 kg (1,208 lb) Liquid cooled 4-stroke, SOHC Forward-inclined single cylinder 686.0 cm3 102.0 × 84.0 mm (4.02 × 3.31 in) 9.20:1 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 174
4 10W-40 or SAE 10W-40 YAMALUBE 4 5W-30 or SAE 5W-30 -20 -10 0 10 20 30 40 50 ˚C Recommended engine oil classification API service SG type or higher, JASO standard MA NOTICE In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 175
Model Final gear case oil: Type Quantity Differential gear case oil: Type Quantity Radiator capacity (including all routes): Air filter: Air filter element Fuel: Type Fuel tank capacity Throttle body: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR7FSP2Y - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 176
Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size Wheel: Type Rim size YXR7FSP2Y V-belt Shaft drive 41/21 × 17/12 × 33/9 (10.142) V- - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 177
Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity YXR7FSP2Y Front and rear unified - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 178
wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Engine trouble warning light Parking brake indicator light On-Command four-wheel-drive/differential gear lock indicator On-Command differential gear lock - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 179
Model Specified fuses: Main fuse Fuel injection system fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Signaling system fuse Backup fuse Radiator fan fuse 40.0 A 10.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 10.0 A 25.0 A YXR7FSP2Y 10-7 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 180
1- CONSUMER INFORMATION 1. KEY IDENTIFICATION NUMBER: ACA-02E EVU00090 Identification number records Record the key identification number, vehicle identification number, and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 181
EVU00100 EVU00110 Key identification number The key identification number is stamped on the key, as shown in the following illustration. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped into the frame. 1 2 3 4 5 6 7 8 9 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 182
EVU00121 Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1 1. Model label 11-3 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 183
EVU01060 NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 184
(1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500) 1,350 24,000 (15,000) 1,500 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 185
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side × Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 186
EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 11-7 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 187
11-8 - 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 188
- 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 189
- 2009 Yamaha Motorsports Rhino 700 FI Auto. 4x4 Sport Edition | Owners Manual - Page 190
YAMAHA MOTOR CO., LTD. PRINTED IN USA 2008.06-0.3×1 CR (E)
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
-
101
-
102
-
103
-
104
-
105
-
106
-
107
-
108
-
109
-
110
-
111
-
112
-
113
-
114
-
115
-
116
-
117
-
118
-
119
-
120
-
121
-
122
-
123
-
124
-
125
-
126
-
127
-
128
-
129
-
130
-
131
-
132
-
133
-
134
-
135
-
136
-
137
-
138
-
139
-
140
-
141
-
142
-
143
-
144
-
145
-
146
-
147
-
148
-
149
-
150
-
151
-
152
-
153
-
154
-
155
-
156
-
157
-
158
-
159
-
160
-
161
-
162
-
163
-
164
-
165
-
166
-
167
-
168
-
169
-
170
-
171
-
172
-
173
-
174
-
175
-
176
-
177
-
178
-
179
-
180
-
181
-
182
-
183
-
184
-
185
-
186
-
187
-
188
-
189
-
190
 |
 |
42S-F8199-10
LIT-11626-22-49
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR7FSP2Y
OWNER’S MANUAL