2005 Yamaha Motorsports Rhino 660 Auto. 4x4 Owners Manual

2005 Yamaha Motorsports Rhino 660 Auto. 4x4 Manual

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  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 1
    READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 2
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 3
    and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and vehicle, please consult a Yamaha dealer. WARNING _ Please read this manual carefully before operating this vehicle. Do not attempt to operate this
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 4
    INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 5
    with almost all state off-highway noise level and spark arrester laws and regulations. EVU00040 AFFIX DEALER LABEL HERE YXR660FAT OWNER'S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 6
    EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND VEHICLE IDENTIFICATION ...3-1 Identification number records...3-3 Key identification number...3-3 Vehicle identification number ...3-4 Model label ...3-4 CONTROL FUNCTIONS ...4-1 Main
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 7
    13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-4 Hood ...8-6 Console...8-8 Engine oil and oil filter cartridge ...8-9 Final gear oil ...8-13
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 8
    44 Replacing a headlight bulb ...8-46 Headlight beam adjustment...8-47 Tail/brake light bulb replacement ...8-48 Troubleshooting ...8-50 Troubleshooting charts ...8-51 9 CLEANING AND STORAGE ...9-1 A. Cleaning ...9-1 B. Storage ...9-3 SPECIFICATIONS ...10-1 NOISE REGULATION...11-1 MAINTENANCE RECORD
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 9
    13 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...13-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...14-1 14
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 10
    EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 1-1
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 11
    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 12
    the following: Maximum Load in Cargo Bed:181kg. (400lb). Never carry passengers in cargo bed. Cargo can affect handling and stability. Read Owner's Manual before loading or towing. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Avoid hills and rough terrain
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 13
    , allow for increased braking distance, and use extreme caution when operating on inclines. Read carefully the loading information and trailer hitch sections in the owner's manual. YAMAHA 5UG-F151K-02 1-4
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 14
    roll over or go out of control. NEVER USE WITH DRUGS OR ALCOHOL NEVER USE ON PUBLIC ROADS OR PAVEMENT LOCATE AND READ THE OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. YAMAHA 5UG-F1568-01 1-5
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 15
    handles differently from other vehicles including cars and ATVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: G Read this manual and all labels carefully and follow the operating procedures described. G This vehicle is designed to carry the driver and one passenger
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 16
    time you use it to be sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard. Never hold
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 17
    possible, and distributed evenly from side to side. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. 2-3
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 18
    WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the engine
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 19
    WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation. 2-5
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 20
    EVU00080 1- DESCRIPTION AND VEHICLE IDENTIFICATION 1. Headlights 2. Front shock absorber assembly adjusting ring 3. Brake fluid reservoir 4. Air filter element (Engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Spark plug 9. Cargo bed 10. Tail/brake lights 11. Rear
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 21
    34. Brake pedal 9 10 11 12 13 14 NOTE: _ The vehicle you have purchased may differ slightly from those shown in the figures of this manual. _ 3-2
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 22
    EVU00090 EVU00100 Identification number records Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 23
    EVU00110 EVU00120 Vehicle identification number The vehicle identification number is stamped into the frame. Model label The model label is affixed to the location in the illustration. Record the information on this label in the space provided. This information will be needed to order spare parts
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 24
    EVU00130 1- CONTROL FUNCTIONS EVU00140 Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. OFF: All electrical circuits are switched off. The key can
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 25
    it cool. Do not turn the key to the "START" position with the engine running, or damage to the electric starter can result. See starting instructions prior to starting the engine. (See pages 6-1-6-3 for details.) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 _ 4-2
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 26
    EVU00150 EVU00210 Indicator and warning lights Parking brake indicator light "P" This indicator light comes on when the parking brake is applied. EVU00160 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. NOTE: If the indicator
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 27
    EVU00200 EVU00180 Four-wheel-drive indicator light " " This indicator light comes on when the "2WD/ 4WD" switch is in the "4WD" position. NOTE: Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. _ _ Coolant temperature
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 28
    EVU00190 Coolant temperature warning light checking method Turn the main switch to "ON". Coolant temperature warning light does not come on. Turn the main switch to "START" with the transmission in the neutral position. Coolant temperature warning light comes on. Coolant temperature warning light
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 29
    EVU00230 Switches _ CAUTION: Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. _ 1. Light switch "OFF/ EVU00240 L
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 30
    EVU00250 On-Command four-wheel drive and differential gear lock switches G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels when the differential gear is
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 31
    WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 4WD-LOCK ("DIFF.LOCK"), or vice-versa while the vehicle is moving. WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 32
    Differential gear lock switch "LOCK"/ "4WD" WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD-LOCK. WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. The amount of effort required is greater the faster
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 33
    EVU00260 NOTE: G If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. G Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. _ _ Accelerator pedal Press the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 34
    HAZARD Check the operation of the accelerator pedal before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before operating the vehicle. Consult a Yamaha dealer if you can't find or solve the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 35
    EVU00280 Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 36
    EVU00290 EVU00300 Drive select lever The drive select lever is used to shift your vehicle into the low, high, neutral and reverse positions. (Refer to pages 6-5-6-7 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 37
    EVU00310 EVU00320 Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window. If the fuel level is low, refuel as soon as possible. Starter (choke) " " Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 38
    EVU00330 Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. WARNING POTENTIAL HAZARD A loose
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 39
    EVU00340 Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. To wear the seat belt properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 40
    3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. 4. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 41
    EVU01191 EVU00350 Glove compartment Cargo bed CAUTION: _ To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. _ 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 42
    Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (× 2) 1. Cargo bed release lever To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. To lift Push the cargo bed release
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 43
    WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD Before closing the bed, be sure others are standing away from the vehicle. Keep hands and fingers away from the pinch
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 44
    EVU00360 WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed. This cargo bed is designed to carry cargo only. Front and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 45
    1. Spring preload adjusting ring 2. Position indicator 1. Special wrench NOTE: A special wrench can be obtained at a Yamaha dealer to make this adjustment. _ _ Standard position: B A- Minimum (soft) E- Maximum (hard) 4-22
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 46
    EVU00370 WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting. Trailer
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 47
    EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. 1. Auxiliary DC jack Maximum rated capacity for the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 48
    4. When the auxiliary DC jack is not being used, cover it with the cap. CAUTION: _ G G G Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running or with the headlights
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 49
    EVU01200 1- PRE-OPERATION CHECKS 1 2 Before using this vehicle, check the following points: ITEM Brakes Parking brake Fuel Engine oil Coolant reservoir Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 50
    use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 51
    accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 52
    content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. CAUTION: _ Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 53
    EVU00410 WARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 54
    EVU00420 Coolant Check the coolant level in the coolant reservoir when the engine is cold. (The coolant level will vary with engine temperature.) The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or below the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 55
    EVU00430 EVU00450 Final gear oil Make sure the final gear oil is at the specified level. Add oil as necessary. (See pages 8-13- 8-14 for details.) Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all conditions. NOTE: GL-4 is a quality and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 56
    fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. EVU00480 Lights Check the headlights and tail/brake lights to make sure they are in working condition. Repair as
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 57
    2. The tires should be set to the recommended pressure: G Recommended tire pressure Front 70 kPa (0.70 kgf/cm2, 10 psi) Rear 98 kPa (0.98 kgf/cm2, 14 psi) Check and adjust tire pressures when the tires are cold. Tire pressures must be equal on both sides. 3. Tire pressure below the minimum specified
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 58
    EVU00510 How to measure tire pressure Use the tire pressure gauge. NOTE: The tire pressure gauge is included as standard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect. _ _ Set pressure with
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 59
    EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-11
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 60
    familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If there is a control or function you do not understand, ask your Yamaha dealer. 6-1
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 61
    NOTE: G When the drive select lever is in the neutral position, the neutral indicator light should come on. If the neutral indicator light does not come on, ask a Yamaha dealer to inspect the electric circuit. G The engine can be started in any gear if the brake is applied. However, it is
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 62
    EVU00550 NOTE: If the engine fails to start, release the key, and then try starting again. Wait a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt. _ _ Starting a warm engine To
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 63
    4. Using a charged 12 V battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery. WARNING Do not connect the negative lead of the jumper cable to the negative
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 64
    normally with the starter (choke) turned off. EVU00580 2. Apply the brakes, then shift by moving the drive select lever along the shift guide. NOTE: Make sure that the drive select lever is completely shifted into position. _ _ Drive select lever operation and reverse driving CAUTION: _ Before
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 65
    off the accelerator pedal. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. 1. Drive select lever NOTE: G When in reverse, the reverse indicator light should be on. If the light does not come on, ask a Yamaha dealer to
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 66
    EVU00590 5. Press the accelerator pedal gradually and continue to watch to the rear while backing. WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 67
    Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r/min so the engine can rid itself of the temporary build up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer. 0-10 hours: Avoid continuous
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 68
    EVU01210 EVU00600 Parking When parking, stop the engine and shift the drive select lever into the neutral position. Apply the parking brake to help prevent the vehicle from rolling. Parking on a slope WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 69
    1. Bring the vehicle to a stop by applying the brakes. 2. Stop the engine. 3. With the brakes applied, set the parking brake. NOTE: Like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4WD before stopping
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 70
    EVU00610 Accessories and loading EVU00620 G Accessories Accessories can affect the handling and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle which has accessories. G Choose only accessories designed for your vehicle. Your Yamaha dealer
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 71
    EVU00630 Loading Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: G Never exceed the weight limits shown. An overloaded vehicle can be unstable. MAXIMUM
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 72
    G G G G G Make sure the load does not interfere with controls or your ability to see where you are going. Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 73
    differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner's Manual completely and understand the operation of the controls. Pay particular attention to the safety information on pages 2-1-2-5. Please also read all caution and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 74
    WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed. The cargo bed is designed to carry cargo only. The total weight of operator, passenger
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 75
    and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions in your Owner's Manual for carrying cargo or pulling a trailer. The driver and passenger must always wear a seat belt and an approved motorcycle
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 76
    WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 77
    operation before attempting more difficult maneuvers. Perform the Pre-Operation Checks on pages 5-1-5-11. Set the parking brake, shift to neutral, and follow the instructions on page 6-1 to start the engine. Once it has warmed up and you have turned the choke off, you are ready to begin driving
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 78
    CAUTION: _ Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed. Damage to the engine or drive train may occur. _ TURNING YOUR VEHICLE The vehicle is easier to steer in two-wheel drive (2WD) than four-wheel drive (
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 79
    BRAKING Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces. GOING UPHILL Do not
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 80
    WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for it or your abilities. Never operate vehicles
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    If you start to lose traction or momentum when climbing, and you decide you will be unable to continue, use the brakes to come to a stop. Do not attempt to turn the vehicle around. With your foot on the brake, look behind you and plan your descent. Shift the drive select lever in reverse so you can
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 82
    WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill. Never go down a hill at high speed. Avoid going down a hill at an angle that
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 83
    CROSSING THROUGH SHALLOW WATER If you must cross shallow, slow moving water up to the depth of the vehicle's floorboards, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 33 cm (13
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 84
    CAUTION: _ After riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug. Wash the vehicle in fresh water if it has been
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 85
    RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur. WARNING 1. Drive select
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    RIDING IN BRUSH OR WOODED AREAS When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident, or for brush that might enter the vehicle as you pass and strike the driver or passenger.
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    ENCOUNTERING OBSTACLES ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and the exit side. If you believe you can
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    are explained on the following pages. EVU00660 WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are recommended to put this owner's manual in the vinyl bag and always carry it
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 89
    The service information included in this manual is intended to provide you, the owner 6 7 8 9 10 11 12 13 14 NOTE: If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary. _
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 90
    added to this vehicle should be genuine Yamaha or equivalent components designed for use on this vehicle and should be installed and used according to instructions. If you have questions, consult an authorized Yamaha vehicle dealer. 8-3
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 91
    EVU00670 PERIODIC MAINTENANCE/LUBRICATION NOTE: G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the vehicle
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 92
    and fasteners. Correct if necessary. * Since these items require special tools, data and technical skills have a Yamaha dealer perform the service. NOTE: G Recommended brake fluid: DOT 4 G Brake fluid replacement: • When disassembling the master cylinder or caliper, replace the brake fluid
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 93
    EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-6
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 94
    To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the underside of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. CAUTION: _ G G _ Make sure that
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 95
    EVU00690 Console To remove 1. Remove the seats. (See page 4-15 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward. To install 1. Place the console in its original position. 2. Install the parking brake lever boot. 3. Install the drive
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 96
    EVU00700 Engine oil and oil filter cartridge The engine oil level should be checked before each operation. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 97
    To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-8 for console removal and installation procedures.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil,
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 98
    6. Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure the O-ring is seated properly. _ _ 1. Oil filter cartridge 2. Torque wrench 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Tightening torque: Engine oil drain
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 99
    Recommended engine oil: See page 10-2. Oil quantity: Without oil filter cartridge replacement: 1.90 L (1.67 Imp qt, 2.01 US qt) With oil filter cartridge replacement: 2.00 L (1.76 Imp qt, 2.11 US qt) 10. Start the engine and warm it up for several minutes. While warming up, check for oil leakage.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 100
    EVU00710 Final gear oil Checking the final gear oil level 1. Place the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. 3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise it to the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 101
    Changing the final gear oil 1. Place the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 5. Add the recommended final gear oil up to the brim of the filler hole. Recommended oil:
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 102
    EVU00720 Differential gear oil Checking the differential gear oil 1. Place the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type to
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 103
    Recommended oil: SAE 80 API GL-4 Hypoid gear oil Oil quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) CAUTION: _ Be sure no foreign material enters the differential gear case. _ 1. Differential gear oil drain bolt 4. Install the differential gear oil drain bolt, and tighten it to the specified torque.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 104
    EVU00730 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Place the vehicle on a level surface. 2. Open the hood. (See pages 8-6-8-7 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 105
    CAUTION: _ Mix anti freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. _ Changing the coolant The coolant must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. NOTE: G
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 106
    EVU00740 Axle boots Check the protective boots for holes or tears. If any damage is found, have them replaced by a Yamaha dealer. 1. Rear axle boot (× 2 each side) 1. Front axle boot (× 2 each side) 8-19
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 107
    EVU00750 Spark plug inspection Removal 1. Lift the cargo bed up. (See pages 4-18- 4-21 for cargo bed lifting and lowering procedures.) 2. Remove the spark plug cap. 1. Spark plug wrench 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-20
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 108
    insulator around the center electrode is a medium-tolight tan for a vehicle that is being ridden normally. Do not attempt to diagnose such problems yourself. Instead, take the vehicle to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 109
    EVU00761 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) NOTE: If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 110
    1. Air filter element 2. Air intake duct grill 1. Air filter element 3. Remove any large particles from the air filter element by hand. 4. Tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air. 5. Install the air filter element
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 111
    Cleaning the engine air filter element NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. _ _ 3. Remove the air filter case cover by unhooking the holders. 1. Holder (× 4)
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 112
    6. Wash the air filter element gently but thoroughly in solvent. WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 113
    9. Thoroughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil (not spray type) to the air filter element. NOTE: The air filter element should be wet but not dripping. _ _ 13. Install the console. 14. Install the seats. NOTE: The air filter element should be cleaned
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 114
    EVU00770 CAUTION: _ Never operate the engine with the air filter element removed. This will allow unfiltered air to enter, causing rapid engine wear and possible engine damage. Additionally, operation without the air filter element will affect carburetor jetting with subsequent poor performance
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 115
    EVU00780 V-belt case drain plug The V-belt case drain plug is located under the driver seat. (See page 4-15 for seat removal and installation procedures.) After riding in water deep enough to allow water to enter the V-belt case, remove the drain plug to drain any water from the case. NOTE: If
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 116
    EVU00790 Spark arrester cleaning Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 117
    EVU00800 WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. Could start a fire. HOW TO AVOID THE HAZARD When cleaning the spark arrester:
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 118
    fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 119
    EVU00830 Front brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear indicator
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 120
    EVU00840 EVU00850 Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 121
    point of the fluid and may result in vapor lock. Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil seals
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 122
    , this could indicate air in the brake system. Have a Yamaha dealer check the brake system if necessary. WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 123
    EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear "L". 2. Remove the seats. (See page 4-15 for seat removal and installation procedures.) 3. Remove the console. (See page
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 124
    EVU00880 1. Locknut 2. Adjusting nut 6. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play. 7. Tighten the locknut. 8. Install the console. 9. Install the seats. Brake light switch adjustment The brake light switch, which is activated by
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 125
    EVU00890 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged. Cables can also become frayed or kinked. Operation of controls could be restricted, which could cause an
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 126
    EVU00900 EVU00910 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 127
    EVU00920 EVU00930 Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease (all purpose grease) Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 128
    EVU00940 Wheel installation 1. Install the wheel and the nuts. NOTE: G The arrow mark on the tire must point toward the rotating direction of the wheel. G Tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel. _ _ 1. Tapered nut 2. Lower
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 129
    EVU00950 Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult a Yamaha dealer. CAUTION: _ Do not try to remove the sealing caps of the battery
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 130
    EVU00960 Battery maintenance 1. When the vehicle is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely recharge the battery before reinstallation. CAUTION: _ A special battery charger (constant voltage/ampere or constant voltage) is required for
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 131
    EVU00970 Fuse replacement The main fuse and the fuse box are located under the hood. (See pages 8-6-8-7 for hood opening and closing procedures.) If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. If a fuse is blown, replace it as follows. 1. Remove the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 132
    Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor heater fuse: Four-wheel-drive fuse: Backup fuse: WARNING 30.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 3.0 A 10.0 A POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 133
    EVU00980 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Lift the hood up. (See pages 8-6-8-7 for hood opening and closing procedures.) 2. Remove the bulb holder cover at the rear of the headlight by pulling it off. 1. Headlight bulb holder 4. Remove the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 134
    EVU00990 WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it. 5.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 135
    EVU01000 Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: 1. Remove panel A (if replacing the left tail/ brake bulb) or panel B (if replacing the right tail/brake bulb) by removing the quick fasteners and bolts. 1. Panel B 1. Panel A 1. Quick
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 136
    2. Remove the bulb holder (together with the bulb) by turning it counterclockwise. Tightening torque: Panel bolt: 6.5 N·m (0.65 m·kgf, 4.7 ft·lbf) 1. Tail/brake light bulb holder 3. Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder. 4. Push a new bulb in
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 137
    trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting , but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills. WARNING POTENTIAL HAZARD
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 138
    EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Remove the fuel hose from the fuel pump.
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 139
    Engine overheating WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 140
    EVU01030 1- CLEANING AND STORAGE _ CAUTION: Excessive water pressure may cause water seepage and deterioration of wheel bearings, brakes, transmission seals and electrical devices. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 141
    6. Clean the seats with a vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may scratch the paint or protective finish. When finished, start the
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 142
    EVU01040 B. STORAGE Long term storage (60 days or more) of your vehicle will require some preventive procedures to guard against deterioration. After thoroughly cleaning the vehicle, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of Yamaha Fuel
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 143
    8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place (less than 0 °C (30 °F) or more than 30 °C (90 °F)). NOTE: Make any necessary repairs before storing the vehicle. _ _ 9-4
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 144
    EVU01050 1- SPECIFICATIONS YXR660FA 2,885 mm (113.6 in) 1,385 mm (54.5 in) 1,853 mm (73.0 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 273 mm (10.75 in) 3,900 mm (153.5 in) 509.0 kg (1,122 lb) Liquid-cooled 4-stroke, SOHC Forward-inclined single cylinder 660.0 cm3 100.0 × 84.0 mm (3.94 × 3.31 in) 9.10
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 145
    SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 4 40° 50°C -20° -10° 0° 10° 20° 30° 5 6 7 8 9 10 11 12 Recommended engine oil classification API Service SE, SF, SG type or higher CAUTION: In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 146
    Model Final gear case oil: Type Quantity: Differential gear case oil: Type Quantity: Radiator capacity (including all routes): Air filter: Fuel: Type Fuel tank capacity Carburetor: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR660FA SAE80 API GL-4 Hypoid
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 147
    Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size YXR660FA V-belt Shaft drive 41/21 × 24/18 × 33/9 (9.544) V-belt automatic Right
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 148
    Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity Headlight type: YXR660FA Front and
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 149
    Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light Four-wheel-drive indicator light Differential gear lock indicator light Specified fuses: Main fuse
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 150
    EVU01060 1- NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 151
    ) 2,400 (1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 6 7 8 9 10 11 12 13 14 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 152
    . THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side-by-Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 153
    EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14-1
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 154
    14-2
  • 2005 Yamaha Motorsports Rhino 660 Auto. 4x4 | Owners Manual - Page 155
    YAMAHA MOTOR CO., LTD. PRINTED IN USA 2004.08-2.8×1 CR (E)
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5UG-F8199-11
LIT-11626-18-46
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR660FAT
OWNER’S MANUAL