2003 Yamaha Motorsports RX-1 Mountain Owners Manual
2003 Yamaha Motorsports RX-1 Mountain Manual
2003 Yamaha Motorsports RX-1 Mountain manual content summary:
- 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 1
SNOWMOBILE OWNER'S MANUAL RX10H/RX10SH RX10MH/RX10MSH RX10RH/RX10RSH LIT-12628-02-28 8FA-28199-10 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 2
- 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 3
A ESU00286 1- MACHINE IDENTIFICATION Identification number records A. FRAME NUMBER: CZ-01E B B. ENGINE NUMBER (PRIMARY ID): CZ-01E C. KEY NUMBER: C CZ-01E Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 4
confident that this snowmobile will meet the greatest expectations of our customers. This manual is designed to acquaint you with the operation of this snowmobile and minor maintenance required for satisfactory service. Should major repairs ever be required, you are advised to ask a Yamaha dealer - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 5
when resold. Particularly important information is distinguished in this manual by the following notations. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING @ Failure to follow WARNING instructions could result in severe injury or death to the snowmobile - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 6
ESU00003 CONTENTS YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 7
adjustment ...8-28 Lubrication ...8-30 Headlight bulb replacement...8-31 Headlight beam adjustment...8-31 Battery ...8-32 Fuse replacement...8-32 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 8
ESU00004 1- YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY CW-01E 1-1 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 9
CW-02E 1-2 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 10
CW-03E 1-3 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 11
for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and show you how easy it is to protect your investment with Yamaha Extended Service. We urge you to act now. You'll get the excellent benefits - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 12
ESU00007 LOCATION OF THE IMPORTANT LABELS 2- Please read the following labels carefully before operating this snowmobile. NOTE: Maintain or replace safety and instruction labels, as necessary. 1 RX10/RX10S/RX10M/RX10MS 1 RX10R/RX10RS 2 3 2-1 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 13
4 RX10M/RX10MS 5 RX10M/RX10MS 6 RX10M/RX10MS 2-2 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 14
the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the Owner's Manual and all labels before operating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 15
7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is HIGHLY FLAMMABLE. G Never add fuel when the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 16
an enclosed space. 4. Always refer to the "STORAGE" section if the snowmobile is to be stored for an extended period. 5. Maintain or replace safety and instruction labels, as necessary. 3-3 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 17
ESU00012 4- DESCRIPTION 1 2 3 4 5 6 7 8 9 0 RX10/RX10S/RX10R/RX10RS Windshield Steering handlebar Seat Frame Slide rail suspension Drive track Skis Headlights Shroud Storage compartment RX10M/RX10MS 4-1 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 18
A B C D E F G H I J K L M N O P Q R S T U V W X Y Tail/brake lights Snow flap Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Strap (RX10M/RX10MS) Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (RX10R/RX10RS) Shroud latch Main switch - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 19
ESU00013 5- CONTROL FUNCTIONS ESU00362 Main switch The main switch controls the following items. 1 "OFF" The ignition circuit is switched off. The key can be removed only in this position. 2 "ON" The ignition circuit is switched on. 3 "START" The starting circuit is switched on. The starter - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 20
ESU00020 Starter lever (choke) Use the starter lever (choke) when starting and warming up a cold engine. 1 2 3 4 Starter lever (choke) When starting a cold engine. Warming up When the engine is warm. NOTE: @ Refer the "Starting the engine" section for proper operation. @ ESU00022 Throttle lever - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 21
has been corrected and that the engine can be operated without a problem before restarting the engine. Be sure to use the specified spark Otherwise, the T.O.R.S. will not work properly. B Run On Off Run C Trouble Off Off T.O.R.S. will operate CA-01E Mode A Idle or Switch starting Throttle switch - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 22
all segments of the meter 3 turn on and off once. Then the warning light turns on again, and then goes off if there are no problems. The grip warmer heat level is initially displayed for 5 seconds, then switches to the fuel meter display. Odometer and tripmeter modes Pushing the select/reset - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 23
ESU00340 Fuel meter and grip/thumb warmer heat level indicator The fuel meter and grip/thumb warmer heat level indicator has eight segments 1 which show the amount of fuel remaining in the fuel tank, the heat level of the grip warmer, or the heat level of the thumb warmer. Fuel meter As the fuel - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 24
of the snowmobile. The fuel level warning indicator 1, warning light 2, and all segments of the fuel meter 3 warn the rider of the above problems by flashing continuously. (See the table below for warning indicator, warning light and fuel meter segment flash pattern.) When this occurs, have a Yamaha - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 25
detected by the self-diagnosis device of the snowmobile. The coolant temperature warning indicator and warning light warn the rider of the above problems by flashing continuously. (See the table below for the warning light flash pattern.) When this occurs, have a Yamaha dealer inspect the snowmobile - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 26
by the self-diagnosis device of the snowmobile. The self-diagnosis warning indicator 1 and warning light 2 warn the rider of the above problems by flashing continuously. If necessary, ask a Yamaha dealer for further details. (See page 5-9 for warning indicator and warning light flash patterns - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 27
CA-14E No. 1 Self-diagnosis warning indicator and warning light flash patterns · · · 0.75 s 0.25 s 4s · · · Warning indicator and warning light flash continuously in this pattern. Warning indicator and warning light flash continuously in this pattern. Warning indicator and warning light flash - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 28
does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service. @ The brake lever is equipped with a position adjuster. To adjust the brake lever position: 1. Loosen the locknut 1. 2. While lightly pushing the brake lever - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 29
A ESU00035 Parking brake lever When parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. B È To apply the parking brake É To release the parking brake WARNING @ G - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 30
WARNING @ G G G @ Do not drive the snowmobile with the shroud open, unlatched, or removed. Keep your body and clothing away from rotating parts when servicing with the shroud open. Do not touch the hot muffler and engine during or immediately after operation. ESU00052 Drive guard The drive guard - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 31
ESU00053 V-belt holders Keep a spare V-belt for emergency use by placing it into the V-belt holders provided. CAUTION: @ Make sure that the V-belt is installed securely in the holders. @ ESU00342 Storage compartment The storage compartment is located under the shroud. Open the storage - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 32
ESU00072 6- PRE-OPERATION CHECKS NOTE: @ Pre-operation checks should be made each time the snowmobile is used. @ WARNING @ The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 33
G G G @ age. Consult a Yamaha dealer. Gasohol containing methanol is not recommended. Make sure that snow or ice does not enter the fuel tank when refueling. Do not use alcohol deicers or water absorbing additives with oxygenated fuel. The fuel tank should be filled with straight gasoline as - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 34
ESU00344 Engine oil level The engine oil level should be checked before each use. CAUTION: @ Do not run the engine with too much or not enough oil in the oil tank. Oil could flow into the air filter case and the engine could be damaged. @ Checking the engine oil level 1. Place the snowmobile on - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 35
ESU00086 Coolant Check the coolant level in the coolant reservoir when the engine is cold. If the coolant level is below the "COLD LEVEL" mark, add soft water until it reaches the "COLD LEVEL" mark. (See pages 8-13-8-14 for more details.) 1 "COLD LEVEL" mark WARNING @ Do not remove the coolant - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 36
ESU00087 Throttle lever Check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. ESU00090 Throttle override system (T.O.R.S.) Check the T.O.R.S. for proper operation. WARNING @ When checking T.O.R.S.: - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 37
WARNING @ G G A soft, spongy feeling in the brake lever indicates a failure in the brake system. Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake system - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 38
ESU00093 Brake fluid leakage Apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. WARNING @ If brake fluid leakage is found, ask a Yamaha dealer for immediate repairs. @ CAUTION: @ Brake fluid may deteriorate painted - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 39
ESU00097 Drive track Check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (See pages 8-26-8-28 for more details.) WARNING @ Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 40
ESU00102 Skis and ski runners Check the skis and ski runners for wear and damage. Replace if necessary. Ski runner wear limit a: 8 mm (0.31 in) Ski wear limit b: 24 mm (0.95 in) CAUTION: @ Avoid scratching the skis when loading and unloading the snowmobile, when riding in areas with little or no - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 41
air filter element. If there is any snow under the air filter element, remove the snow. Then install the air filter element beneath the holding guides on the case and install the air filter case cover. NOTE: @ After riding the snowmobile, make sure that there is no snow under the air - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 42
ESU00112 7- OPERATION ESU00366 Starting the engine WARNING @ G G @ Be sure to check the "SAFETY INFORMATION" section carefully before starting the engine. Make sure that the parking brake is applied. NOTE: @ Make sure that the engine stop switch is in the on position. The starter motor - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 43
operated normally. CAUTION: @ G G After 800 km (500 mi) of operation, the engine oil must be changed and the oil filter cartridge replaced. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the snowmobile. @ 7-2 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 44
riding safely. Before operating the snowmobile, read this Owner's Manual completely and understand the operation of the controls. Pay particular handling and performance characteristics. Set the parking brake and follow the instructions on pages 7-1-7-2 to start the engine. Once it has warmed up - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 45
Turning Riding uphill For most snow surfaces, "body English" is the key to turning. As you approach a curve, slow down and begin to turn the handlebar in the desired direction. As you do so, put your weight on the running board to the inside of the turn and lean your upper body into the turn. This - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 46
Riding downhill When riding downhill, keep speed to a minimum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the hill. - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 47
Hard-packed snow It can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, or braking. @ WARNING Drive track damage or failure could result in loss of - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 48
ESU00251 Maximizing drive track life Recommendations Track tension During initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (See pages 8-26-8-28 for adjustment procedures.) A loose track can slip ( - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 49
ESU00245 Strap For RX10M/RX10MS The strap 1 should be used only by experienced operators to assist them when traverse (side-hill) riding. WARNING @ Improper use of the strap on the handlebar can result in severe injury or death. G Use the strap only as an operator grip point when needed to shift - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 50
ESU00347 Driving WARNING @ Be sure to read the "SAFETY INFORMATION" and "Riding your snowmobile" sections carefully before operating the snowmobile. @ NOTE: @ Make sure that the engine is warmed up enough before riding. @ For RX10/RX10S/RX10M/RX10MS 1. Release the parking brake by moving the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 51
CAUTION: @ Do not shift from "FWD" to "REV" or from "REV" to "FWD" while the snowmobile is moving. Otherwise, the drive system could be damaged. @ NOTE: @ The reverse buzzer beeps while the shift lever is in reverse. @ 2. Release the parking brake by moving the parking brake lever to the right. - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 52
ESU00367 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: G Make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the road - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 53
necessary. More frequently if necessary. Carburetor Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗ Exhaust system ∗ Decarbonization 5-10 5-3, 6-5 5-2, 6-5 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-1 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 54
chain oil Drive chain Skis and ski runners Steering system Strap (RX10M/RX10MS) 8-17-8-18 8-18 6-9 6-9 Lights 6-9, 8-31 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 55
Whenever operating elevation is changed. G G G G G G G G G G 5-12 6-10 6-10 8-30 8-30 8-30 8-30 ∗ It is recommended that these items be serviced by a Yamaha dealer. NOTE: @ Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 56
@ NOTE: @ If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to check the torque track air leak or carburetion problem for that cylinder. Do not attempt to diagnose such problems yourself. Instead, take the snowmobile - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 57
Spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 58
ESU00370 Engine idle speed adjustment CAUTION: @ G G G @ Be sure to have a Yamaha dealer make this adjustment. Make sure that the throttle lever moves smoothly. Make sure that the carburetor is synchronized first. 1. Start the engine and warm it up. NOTE: @ Refer to the "Starting the engine" - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 59
ESU00369 Carburetor adjustment CAUTION: @ G G @ Be sure to have a Yamaha dealer make this adjustment. Make sure that the air filter case is installed during running to prevent engine damage. Under some operating conditions the carburetor setting may have to be changed due to air temperature - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 60
Jet needle adjustment Adjust the jet needle by changing its clip position according to the setting chart which is available at a Yamaha dealer. Standard jet needle clip 1 position: 3rd groove from upper end CD-03E Clip position Mixture Lean Rich Condition Warm weather High altitude Cold weather - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 61
Standard main jet: # 135 CD-04E Main jet 1 Mixture Lean Rich Condition Warm weather High altitude Cold weather Low altitude Small No. Large No. 1. Loosen the carburetor clamps and remove all hoses and cables, and then remove the carburetor. 2. Pinch the fuel hose to prevent fuel flowing. 3. - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 62
is less air as altitude increases. Less air means less oxygen available for combustion. Your snowmobile can be adjusted to overcome most of the problems found in high altitude riding. Carburetor adjustments are the most important. Less air at high altitude makes the air/fuel ratio too rich, which - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 63
ESU00349 Changing the engine oil It is recommended to have a Yamaha dealer change the engine oil. WARNING @ Engine oil is extremely hot immediately after the engine is turned off. Coming into contact with or getting any engine oil on your clothes could result in burns. @ CAUTION: @ G G G Do - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 64
Tightening torques: Crankcase engine oil drain bolt: 30 Nm (3.0 m·kgf, 22 ft·lb) Oil tank engine oil drain bolt: 16 Nm (1.6 m·kgf, 11 ft·lb) 8. Add 2.0 L (1.8 Imp qt, 2.1 US qt) of the recommended engine oil to the oil tank, and then install and tighten the oil level gauge/dipstick and the cylinder - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 65
ESU00161 Cooling system Air bleeding the cooling system WARNING @ G G Do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 66
Coolant replenishment 1. Remove the coolant reservoir cap and pour the coolant to the "COLD LEVEL" mark. Recommended coolant: High quality ethylene glycol antifreeze containing corrosion inhibitors. Coolant and water mixed ratio: 60:40 Total amount: 4.7 L (4.14 Imp qt, 4.97 US qt) 1 "COLD LEVEL" - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 67
ESU00166 V-belt replacement WARNING @ When installing the new V-belt, make sure it is positioned from 1.5 mm (0.06 in) above the edge of the secondary sheave assembly to 0.5 mm (0.02 in) below the edge a. If not, the V-belt clutch engagement speed will be changed. The snowmobile may move - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 68
3. Pull 3 the V-belt up over the secondary fixed sheave. 4. Remove the V-belt from the secondary sheave assembly and primary sheave assembly. 5. Put the new V-belt back on the secondary sheave assembly only. Do not force the V-belt between the sheaves; the secondary sliding and fixed sheave must - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 69
8. Install the V-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 10. Install the V-belt 8 between the secondary sliding and secondary fixed sheaves. 11. Install the drive guard. WARNING @ - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 70
A B 3. Remove the dipstick and check that the oil is between the upper and lower levels. If not, add oil to the upper level. 2 Upper level 3 Lower level Drive chain oil:API GL-3 SAE 75 or 80 È For models without reverse transmissions (RX10/RX10S/RX10M/RX10MS) É For models with reverse - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 71
ESU00174 Checking the brake pads Check the brake pads for wear. If the brake pads reach the wear limit, ask a Yamaha dealer to replace them. 1 Brake pad wear indicator Wear limit a: 1.5 mm (0.06 in) ESU00352 Checking the parking brake pads Check the parking brake pads for wear by measuring the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 72
ESU00180 Checking the brake fluid level Place the snowmobile on a level surface. Check that the brake fluid is above the lower level and replenish when necessary. 1 Lower level Specified brake fluid: DOT 4 WARNING @ Be careful that water does not enter the master cylinder when refilling. Water - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 73
ESU00191 Ski spring preload adjustment The spring preload can be adjusted by turning the spring preload adjuster 1. For RX10/RX10S/RX10R/RX10RS CD-11E Spring seat length Preload a Length Standard Long Hard Short Soft Maximum Minimum 156.6 mm 148.6 mm 146.6 mm (6.17 in) (5.85 in) (5.77 in) For - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 74
ESU00324 Rear suspension spring preload adjustment The rear suspension is equipped with two shock absorbers. One is in the front 1 and the other is in the rear 2 of the rear suspension assembly. The spring preload can be adjusted by turning the spring preload adjuster 3 on the front and rear shock - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 75
C For RX10M/RX10MS CD-13E Spring adjuster position Preload Ê Standard (front) 1 Soft 2 3 3 4 5 Hard D CD-14E Spring adjuster position Preload Ë Standard (rear) 1 Soft 2 3 4 4 5 6 7 Hard WARNING @ Be sure to have a Yamaha dealer make this adjustment. This shock absorber contains - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 76
ESU00197 Rear suspension full rate adjustment The total suspension spring rate and damping characteristics can be adjusted by changing the installed position of the shock absorber. WARNING @ Be sure to have a Yamaha dealer make this adjustment. @ CD-07E Installation position Spring rate and - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 77
ESU00292 Control rod adjustment The weight transfer can be adjusted by turning the control rod adjusting nut 1. 1. Loosen the locknut 2 while holding the control rod adjusting nut 1. 2. To increase weight transfer, turn the adjusting nut in direction a. To decrease weight transfer, turn the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 78
to allow the drive track to spin, a suitable stand must be used to support the rear of the snowmobile. Never allow anyone to hold the rear of the is damaged to the depth where fabric reinforcement material is visible or support rods are broken. Otherwise, track damage or failure could result in - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 79
Drive track adjustment WARNING @ G G G @ Be sure to have a Yamaha dealer make this adjustment. Support the snowmobile securely on a suitable stand before working underneath the snowmobile. Operate the engine in a well-ventilated area. 1. Lift the rear of the snowmobile onto a - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 80
CAUTION: @ The right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Rear axle tightening torque: 75 Nm (7.5 m·kgf, 54.2 ft·lb) ESU00200 Ski - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 81
2. Loosen the handlebar bolts. 3. Move the handlebar up or down (± 7°) to adjust the handlebar height to the desired position. A B È RX10/RX10S/RX10R/RX10RS É RX10M/RX10MS CAUTION: @ Make sure that the projection on the handlebar is not installed into the area a shown. @ 4. Tighten the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 82
ESU00371 Lubrication Lubricate the following points. Lubricant: Low-temperature grease 1 Throttle cable end 2 @ WARNING Apply a dab of grease onto the cable end only. Do not grease the throttle cable because it could become frozen, which could cause loss of control. @ 2 2 Front suspension 3 Rear - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 83
ESU00208 Headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1 Bulb holder cover 5. Remove the bulb. WARNING @ Keep flammable products or your hands away - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 84
ESU00355 Battery This snowmobile is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 85
1. Lift up the shroud. 2. Unhook the latch 1. 3. Loosen the joint clamp screws 2, and then slide the breather hose clip 3 down. 4. Disconnect the breather hose, and then remove the air filter case. 5. Replace the blown fuse with one of proper amperage. 6. Install the air filter case by reversing the - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 86
ESU00358 9- TROUBLESHOOTING A. Engine turns over but does not start 1. Fuel system No fuel supplied to combustion chamber G No fuel in tank ...Supply fuel. G Clogged fuel line ...Clean - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 87
2. Open the shroud. 3. Remove the red (+) lead from the lead holder and move it away from the black (-) lead. 5. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery. 6. Connect the black (-) jumper cable to the negative (-) terminal of the booster - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 88
mount ...Ask a Yamaha dealer to inspect. I. V-belt slips or burns 1. Oily or dirty V-belt or primary and secondary sheave assembly surfaces ...Clean. 2. Problem with the driveline ...See G above. 9-3 WARNING @ Be sure to pull the lead covers back over the terminals completely. If the terminals are - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 89
J. Engine does not upshift or downshift properly or engages harshly 1. Worn or damaged V-belt ...Replace the V-belt or ask a Yamaha dealer to inspect. 2. Incorrect V-belt clutch settings for altitude or conditions ...Ask a Yamaha dealer to inspect. 3. Worn or sticking primary sheave assembly ...Ask - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 90
ESU00359 10- STORAGE Long term storage requires some preventive procedures to guard against deterioration. 1. Cleaning Thoroughly clean the snowmobile, inside and out, to remove the corrosive salts and acids that can accumulate. Use Yamaha Mud and Grease Release, or an equivalent product, to - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 91
after storage When returning your snowmobile to service, reinstall the V-belt and adjust the drive track, and install the battery. Remove the spark plugs and clean or replace them if necessary. Perform all - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 92
ESU00228 1- SPECIFICATIONS RX10/RX10S/RX10M/RX10MS/ RX10R/RX10RS 2,755 mm (108.5 in): RX10/RX10S/ RX10R/RX10RS 3,185 mm (125.4 in): RX10M/RX10MS 1,210 mm ( 47.6 in): RX10/RX10S/ RX10R/RX10RS 1,115 mm ( 43.9 in): RX10M/RX10MS 1,190 mm ( 46.9 in) 253 kg ( 558 lb): RX10/RX10S 267 kg ( 589 lb): RX10M/ - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 93
ESU00231 Chassis CS-03E RX10/RX10S/RX10M/RX10MS/ RX10R/RX10RS Drive track and suspension: Track Width Track deflection Length on ground Molded rubber, fiber glass rod reinforced 381 mm (15.0 in) 25-30 mm (0.98-1.18 in)/ 100 N (10 kg, 22 lb) 752 mm (29.6 in): RX10/RX10S/ RX10R/RX10RS 1,071 mm (42.2 - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 94
RX10/RX10S/RX10M/RX10MS/ RX10R/RX10RS Fuel tank: Tank capacity Oil quantity: With oil filter cartridge replacement Without oil filter cartridge replacement Total amount Brake: Type Operation Throttle: Operation ESU00232 38.0 L (8.4 lmp gal, 10.0 US gal) 3.0 L (2.6 lmp qt, 3.2 US qt) 2.8 L (2.5 lmp - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 95
-MEMO- - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 96
ESU00233 1- WIRING DIAGRAM B/ R O B/ R (BLACK) O G H B/ R Gy B/ R (BLACK) Gy W/ R W/ G Y W Gy O B/ R W B/ L Y/ L L/ R Lg/ W G G/ R Br/ Y Y/ B Lg/ G Y/ G B/ W B B/ Y Y/ W W/ Y L Lg/ L L/ R Br/ W Lg Y/ R Sb Br/ W B/ R B/ W G H G H W B/ R (BLACK) W/G W/ R B/ R Y Br/ W Br B/W R R/ W Br Br/W RUN - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 97
T U V W X 12-2 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O Y Z [ \ ] _ a b c d e Oil level switch Meter assembly Tachometer Meter light Low coolant temperature indicator light Multi-function meter Warning light Self-diagnosis system Headlight Headlight relay Headlight beam switch "HEAD" ( - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 98
-MEMO- - 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 99
- 2003 Yamaha Motorsports RX-1 Mountain | Owners Manual - Page 100
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.05-4.0×2 CR (E)
-
1 -
2 -
3 -
4 -
5 -
6 -
7 -
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
-
97
-
98
-
99
-
100
 |
 |
OWNER’S MANUAL
SNOWMOBILE
RX10H/RX10SH
RX10MH/RX10MSH
RX10RH/RX10RSH
8FA-28199-10
LIT-12628-02-28