2002 Yamaha Motorsports V Star Classic Owners Manual

2002 Yamaha Motorsports V Star Classic Manual

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  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 1
    OWNER'S MANUAL XVS650P(C) XVS650AP(C) LIT-11626-15-15 5FB-28199-11
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 2
    EAU03438
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 3
    of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 4
    INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 5
    INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 6
    INFORMATION AFFIX DEALER LABEL HERE EAU04247 XVS650P(C)/XVS650AP(C) OWNER'S MANUAL © 2001 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 7
    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX 1 2 3 4 5 6 7 8 9
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 8
    SAFETY INFORMATION Safe riding ...1-1 Protective apparel ...1-3 Modifications ...1-3 Loading and accessories ...1-3 Gasoline and exhaust gas...1-5 Location of important labels ...1-7 1
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 9
    INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. 3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. 4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 10
    SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 11
    SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 12
    SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of XVS650(C): 397 lb (180 kg)/XVS650A(C): 441 lb (200 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 13
    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 14
    another vehicle, make sure that it is kept upright and that the fuel cock is turned to "ON" or "RES" (for vacuum type) / "OFF" (for manual type). If it should lean over, gasoline may leak out of the carburetor or fuel tank. 5. If you should swallow any gasoline, inhale a lot of
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 15
    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle. 1 1-7
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 16
    SAFETY INFORMATION 1 3 XVS650A 1 2 4 3 XVS650 1-8
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 17
    SAFETY INFORMATION 5 1 6 California only 1-9
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 18
    DESCRIPTION Left view (XVS650) ...2-1 Right view (XVS650) ...2-2 Left view (XVS650A) ...2-3 Right view (XVS650A)...2-4 Controls and instruments (XVS650/XVS650A) ...2-5 2
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 19
    2- DESCRIPTION EAU00026 Left view (XVS650) 2 1. Shift pedal 2. Fuel cock 3. Starter (choke) knob 4. Shock absorber assembly spring preload adjusting ring (page 3-4) (page 3-8) (page 3-9) (page 3-14) 5. Helmet holder 6. Storage compartment 7. Owner's tool kit (page 3-12) (page 3-13) (page
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 20
    DESCRIPTION Right view (XVS650) 2 8. Engine oil filter element 9. Battery 10. Fuses (page 6-11) (page 6-31) (page 6-33) 11. Main switch/steering lock 12. Air filter element 13. Brake pedal (page 3-1) (page 6-15) (page 3-5) 2-2
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 21
    DESCRIPTION Left view (XVS650A) 2 1. Shift pedal 2. Fuel cock 3. Starter (choke) knob 4. Shock absorber assembly spring preload adjusting ring (page 3-4) (page 3-8) (page 3-9) (page 3-14) 5. Helmet holder 6. Storage compartment 7. Owner's tool kit (page 3-12) (page 3-13) (page 6-1) 2-3
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 22
    DESCRIPTION Right view (XVS650A) 2 8. Engine oil filter element 9. Battery 10. Fuses (page 6-11) (page 6-31) (page 6-33) 11. Main switch/steering lock 12. Air filter element 13. Brake pedal (page 3-1) (page 6-15) (page 3-5) 2-4
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 23
    DESCRIPTION Controls and instruments (XVS650/XVS650A) 2 1. Clutch lever 2. Left handlebar switches 3. Speedometer unit 4. Fuel tank cap 5. Right handlebar switches 6. Throttle grip 7. Brake lever (page 3-4) (page 3-3) (page 3-2) (page 3-6) (page 3-3) (page 6-17) (page 3-5) 2-5
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 24
    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ...3-1 Indicator and warning lights ...3-2 Speedometer unit ...3-2 Handlebar switches ...3-3 Clutch lever ...3-4 Shift pedal (XVS650)...3-4 Shift pedal (XVS650A) ...3-4 Brake lever ...3-5 Brake pedal ...3-5 Fuel tank cap ...3-6 Fuel ...3-7
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 25
    3- INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3 1. Push. 2. Turn. EW000016 EAU00029 EAU00040 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU00032 LOCK The
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 26
    the neutral position. EAU04238 1. 2. 3. 4. High beam indicator light " " Turn signal indicator light " " Neutral indicator light " " Engine trouble warning light " " EAU03034 Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the engine
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 27
    (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. " EAU00118 3 1. starter. EC000005 CAUTION: See page 5-1 for starting instructions prior to starting the engine. @ @ 3-3
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 28
    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 3 1. Clutch lever EAU00152 1. Shift pedal EAU00157 1. Shift pedal EAU01215 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 29
    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 3 1. Brake lever EAU00158 1. Brake pedal EAU00162 1. Brake pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. Brake pedal The brake pedal is on the right
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 30
    INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. _ _
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 31
    does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. _ WARNING ● Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. ● Avoid spilling fuel on the hot
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 32
    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 3 1. Arrow mark positioned over "OFF" EAU02969 1. Arrow mark positioned over "ON" 1. Arrow mark positioned over "RES" Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 33
    INSTRUMENT AND CONTROL FUNCTIONS ECA00038 3 1. Starter (choke) knob " " EAU03031 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause afterburning. If this occurs, turn off
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 34
    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650 NOTE: Make sure that the seats are properly secured before riding. @ @ 3 1. Bolt (× 2) 2. Seat holder 3. Projection 1. Seat holder 2. Projection To install the passenger seat Insert the projection on the front of the passenger seat into the seat
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 35
    INSTRUMENT AND CONTROL FUNCTIONS XVS650A XVS650A XVS650A 3 1. Bolt EAU04188 1. Seat holder (× 2) 2. Projection (× 2) 1. Bolt Seats (XVS650A) Passenger seat To remove the passenger seat Remove the bolt, and then pull the passenger seat up. To install the passenger seat Insert the projections on
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 36
    INSTRUMENT AND CONTROL FUNCTIONS XVS650A 3 1. Seat holder 2. Projection 1. Helmet holder 2. Unlock. EAU00260 To install the rider seat 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the original position, and then install the bolt. 2. Install
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 37
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Storage compartment cover 2. Storage compartment lock cover 3. Storage compartment lock EAU01869 Storage compartment The storage compartment is located on the left side of the motorcycle. To open the storage compartment 1. Slide the lock cover open, insert
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 38
    INSTRUMENT AND CONTROL FUNCTIONS EAU00299 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring. EC000015 NOTE: ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ● Use the special
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 39
    gas pressure. ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance. ● Always have a Yamaha dealer service the shock absorber. @ @ Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 40
    INSTRUMENT AND CONTROL FUNCTIONS EW000044 EAU03720 WARNING The motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 41
    INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to " 3. Turn the key to "ON". 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? ". NOTE: This check
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 42
    PRE-OPERATION CHECKS Pre-operation check list ...4-1 4
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 43
    4- PRE-OPERATION CHECKS EAU01114 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 44
    PRE-OPERATION CHECKS ITEM Control cables CHECKS • Make sure that operation is smooth. • Lubricate if necessary Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. PAGE 6-27 Wheels and tires 6-17-6-19 Brake and shift pedals Brake and clutch levers
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 45
    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ...5-1 Starting a warm engine ...5-3 Shifting ...5-3 Engine break-in ...5-5 Parking ...5-6 5
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 46
    5- OPERATION AND IMPORTANT RIDING POINTS EAU00373 EAU00376 EAU00372 EAU04219* @ 5 WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 47
    warning light should come on when the key is turned to "ON", and then go off after a few seconds. If the engine trouble warning light comes on or flashes after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. _ 1. Turn the fuel cock
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 48
    OPERATION AND IMPORTANT RIDING POINTS NOTE: The engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possibility of excessive exhaust emissions, never leave the starter (choke) on longer than necessary. The time necessary for starter (choke) use
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 49
    OPERATION AND IMPORTANT RIDING POINTS XVS650A @ EC000048 EAU02988 1. Shift pedal N. Neutral position CAUTION: ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 50
    OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02974 EAU01128 5 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 15.5 mi/h (25 km/h). If the engine is about to stall or runs very roughly, pull
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 51
    children are not likely to touch them. ● Do not park on a slope or on soft ground, otherwise the motorcycle may overturn. ● 5 @ CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. @ @ 5-6
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 52
    bearings ...6-31 Battery ...6-31 Replacing the fuses ...6-33 Replacing the headlight bulb ...6-34 Replacing a turn signal light bulb or the tail/ brake light bulb ...6-35 Supporting the motorcycle ...6-36 Front wheel ...6-37 Rear wheel ...6-38 Troubleshooting ...6-40 Troubleshooting chart ...6-41 6
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 53
    kit The owner's tool kit is located inside the storage compartment. (See page 3-13 for storage compartment opening procedures.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 54
    PERIODIC MAINTENANCE AND MINOR REPAIR EW000062 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. _ _ 6 6-2
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 55
    synchronization Idle speed Evaporative emission control system (For California only) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 9 * √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 56
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 months
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 57
    PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi (13,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 months 20,000 mi (31,000 km) or 30 months 10 * Wheel
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 58
    Apply chain lube lightly. #1 √ √ √ √ √ √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. #1 Yamaha chain and cable lube or SAE10W30 motor oil #2 Molybdenum disulfide grease #3 Lithium-soap-based grease (all-purpose grease
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 59
    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Panel A EAU01122 1. Panel A 1. Panel B Removing and installing panels 6 The panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 60
    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Bolt (× 4) EAU01573 1. Bolt (× 4) 1. Bolt EAU00491 Panel A To remove the panel Remove the bolts, and then take the panel off. To install the panel Place the panel in the original position, and then install the bolts. Panel B To remove the
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 61
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap 1. Spark plug wrench EAU03329 To install the panel Place the panel in the original position, and then install the bolt. 6 Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 62
    AND MINOR REPAIR NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. @ @ Tightening torque: Spark plug: 18 Nm (1.8 m·kgf, 13 ft·lb) NOTE: If a torque wrench
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 63
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03835* Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance and lubrication chart. To check
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 64
    PERIODIC MAINTENANCE AND MINOR REPAIR Right side 1. Engine oil drain bolt 2. Oil pan 1. Oil filter element outer cover 2. Bolt (× 3) 1. Oil filter element inner cover 2. Bolt (× 5) To change the engine oil (with or without oil filter element replacement) 1. Start the engine, warm it up for
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 65
    PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the recommended oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter element replacement: 2.6 L (2.3 Imp qt, 2.8 US qt) With oil filter element replacement:
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 66
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04083 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the motorcycle. In addition, the final gear oil level must be checked and the oil changed as follows at
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 67
    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Add the recommended final gear oil to the brim of the filler hole. Recommended final gear oil: Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90 Oil quantity: 0.19 L (0.17 Imp qt, 0.20 US qt) NOTE: GL4 is a quality rating. Hypoid gear
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 68
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00628 Adjusting the carburetors The carburetors are important parts of the engine and emission control system, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 69
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 EAU03360 Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 70
    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 Tire air pressure (measured on cold tires) Load* Up to 90 kg (198 lb) Front 200 kPa 2.00 kgf/cm2 29 psi 200 kPa 2.00 kgf/cm2 29 psi Rear 225 kPa 2.25 kgf/cm2 33 psi 250 kPa 2.50 kgf/cm2 36 psi @ EW000083 90 kg (198 lb)- maximum CE-07E Maximum load*
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 71
    PERIODIC MAINTENANCE AND MINOR REPAIR CE-10E FRONT (XVS650) EAU00680 EAU00685 Manufacturer Bridgestone Dunlop REAR (XVS650) Manufacturer Bridgestone Dunlop CE-10E Size 100/90-19 M/C 57S 100/90-19 M/C 57S Model @ L309 F24 Size 170/80-15M/C 77S 170/80-15M/C 77S Model G546 K555 FRONT (XVS650A)
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 72
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00691 Accessories and replacement parts EW000098 ble for any consequences caused by the use of items which have not been approved by Yamaha. @ WARNING This motorcycle is not designed to pull a trailer or to be attached to a sidecar. The accessories or
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 73
    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. 1. Locknut 2. Clutch lever free play adjusting bolt c. Clutch lever free play EAU00694* 1. Clutch lever free play adjusting nut 2. Locknut 6 Adjusting the clutch lever free play The clutch lever
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 74
    PERIODIC MAINTENANCE AND MINOR REPAIR EW000099 @ a. Brake lever free play EAU00696 1. Locknut 2. Brake lever free play adjusting bolt Adjusting the brake lever free play The brake lever free play should measure 10-15 mm (0.39-0.59 in) as shown. Periodically check the brake lever free play and, if
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 75
    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A a. Distance between brake pedal and footrest b. Brake pedal free play EAU00711* a. Distance between brake pedal and footrest b. Brake pedal free play 1. Locknut 2. Brake pedal position adjusting bolt Adjusting the brake pedal position and free
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 76
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake pedal free play adjusting nut Brake pedal free play The brake pedal free play should measure 20-30 mm (0.79-1.18 in) at the brake pedal end. Periodically check the brake pedal free play and, if necessary, adjust it as follows. To increase the brake
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 77
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00720 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Front Rear 1. Brake pad wear indicator groove (×
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 78
    PERIODIC MAINTENANCE AND MINOR REPAIR ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level. ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. 1. Minimum level mark
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 79
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03985 EAU03297 EAU04034 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 80
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. Recommended lubricant: Lithium-soap-based grease (all
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 81
    be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. EW000113 WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ Check the inner tubes for scratches, damage and excessive oil leakage
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 82
    applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly. EC000098 WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ 2. Hold the lower ends of the front fork legs and try to move
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 83
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01144 EAU04242 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 84
    PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with optional electrical accessories. To store the
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 85
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ _ 1. Fuse box 2. Main fuse 3. Spare main fuse EAU04190* Replacing the fuses 6 The main fuse and
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 86
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) EAU04189 1. Headlight coupler 2. Headlight bulb cover 1. Headlight bulb holder Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 87
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000105 CAUTION: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 88
    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650A EAU01579 Supporting the motorcycle Since this model is not of the rear wheel. 2. Raise the front wheel off the ground by using a motorcycle stand. To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or, if a
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 89
    wheel axle pinch bolt 1. Speedometer gear unit 2. Speedometer cable EAU03885 EW000122 WARNING ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcycle so that there is no danger of it falling over. 1. Disconnect the speedometer cable from the front wheel
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 90
    Brake camshaft lever Brake rod Bolt (shoe plate) Brake torque rod Bolt (swingarm) @ WARNING ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcycle so that there is no danger of it falling over. 1. Loosen the axle nut. @ 2. Disconnect the brake torque rod
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 91
    off the ground according to the procedure on page 6-36. 8. While supporting the drive shaft, pull the rear wheel back to remove the following parts final gear case, and drive shaft by pushing the wheel forward and guiding the drive shaft into the middle gear universal joint. 2. Install the final
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 92
    brake pedal free play, check the operation of the brake light. _ _ Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 93
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01297 Troubleshooting chart EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. @ @ 1. Fuel There is enough fuel. Check
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 94
    MOTORCYCLE CARE AND STORAGE Care ...7-1 Storage ...7-4 7
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 95
    wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. ● Improper cleaning can damage windshields, cowlings
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 96
    MOTORCYCLE CARE AND STORAGE ● Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 97
    MOTORCYCLE CARE AND STORAGE After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 98
    of the presence of ammonia) and areas where strong chemicals are stored. @ Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 99
    MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively,
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 100
    SPECIFICATIONS Specifications ...8-1 8
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 101
    4 (20W40) or SAE 20W40 10 20 30 40 50 ˚C 8 Ground clearance Minimum turning radius Basic weight (with oil and full fuel tank) XVS650(C) XVS650A(C) API Service SE, SF, SG or higher 233 kg (514 lb) 247 kg (545 lb) 8-1
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 102
    SPECIFICATIONS Spark plug CAUTION: Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled "ENERGY CONSERVING II") contain anti-friction additives which will cause clutch and/or starter clutch slippage, resulting in reduced component life and
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 103
    SPECIFICATIONS Tires XVS650(C) Front Type Size Manufacturer/model Tube tire 100/90-19 M/C 57S Bridgestone / L309 Dunlop / F24 Rear Type Size Manufacturer/model Tube tire 170/80-15 M/C 77S Bridgestone / G546 Dunlop / K555 Maximum load* Tire air pressure (measured on cold tires) Up to 90 kg (198 lb)*
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 104
    SPECIFICATIONS Wheels XVS650(C) Front Type Size Rear Type Size XVS650A(C) Front Type Size Rear Type Size Brakes Front Type Operation Fluid Rear Type Operation Drum brake Right foot Single disc brake Right hand DOT 4 Battery Model Voltage, capacity Headlight type GT12B-4 12 V, 10 Ah Quartz bulb (
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 105
    turn signal/ position light Rear turn signal light Meter lighting Neutral indicator light High beam indicator light Turn signal indicator light Engine trouble warning light Fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Carburetor heater fuse 30 A 10 A 10 A 15 A 15 A 12 V, 60
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 106
    numbers ...9-1 Key identification number ...9-1 Vehicle identification number ...9-1 Model label ...9-2 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-9 9
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 107
    9- CONSUMER INFORMATION EAU02944 EAU01039 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 108
    CONSUMER INFORMATION 1. Model label EAU01804 Model label The model label is affixed to the frame under the rider seat. (See page 3-9 [XVS650] or 3-11 [XVS650A] for rider seat removal and installation procedures.) Record the information on this label in the space provided. This information will be
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 109
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 110
    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 111
    ,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 months Date of service Mileage Servicing dealer name and address Remarks 9 20,000 mi (31,000 km) or 30 months 24,000 mi (37,000 km) or 36 months 9-5
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 112
    CONSUMER INFORMATION Maintenance interval 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 9 9-6
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 113
    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 9-7
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 114
    CONSUMER INFORMATION 9 9-8
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 115
    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.) 9 9-9
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 116
    CONSUMER INFORMATION 9 9-10
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 117
    element, cleaning ...6-15 E Engine break-in ...5-5 Engine oil and oil filter element ...6-11 Engine stop switch...3-3 Engine trouble warning light ...3-2 M Main switch/steering lock ...3-1 Maintenance and lubrication, periodic ...6-4 Maintenance, emission control system...6-3 Maintenance, periodic
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 118
    Steering, checking ...6-30 Storage...7-4 Storage compartment ...3-13 Supporting the motorcycle ...6-36 V Valve clearance, adjusting , checking and lubricating...6-27 Tires ...6-17 Tool kit...6-1 Troubleshooting...6-40 Troubleshooting chart...6-41 Turn signal indicator light ...3-2 Turn signal light
  • 2002 Yamaha Motorsports V Star Classic | Owners Manual - Page 119
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 · 5 - 3.0 × 1 CR (E)
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LIT-11626-15-15
OWNER’S MANUAL
5FB-28199-11
XVS650P(C)
XVS650AP(C)