2002 Yamaha Motorsports Road Star Owners Manual

2002 Yamaha Motorsports Road Star Manual

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  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 1
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 2
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 3
    of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 4
    INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 5
    INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 6
    INFORMATION AFFIX DEALER LABEL HERE EAU03336 XV16AP(C)/XV1600AS(C)/XV16ATP(C) OWNER'S MANUAL © 2001 by Yamaha Motor Corporation, U.S.A. 1st Edition, May 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 7
    TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX 1 2 3 4 5 6 7 8 9
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 8
    SAFETY INFORMATION Safe riding ...1-1 Protective apparel ...1-3 Modifications ...1-3 Loading and accessories ...1-3 Gasoline and exhaust gas...1-5 Location of important labels ...1-7 1
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 9
    INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. 3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. 4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 10
    SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 11
    SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 12
    SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of XV16A(C), XV16AS(C): 432 lb (196 kg) / XV16AT(C): 399 lb (181 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 13
    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 14
    another vehicle, make sure that it is kept upright and that the fuel cock is turned to "ON" or "RES" (for vacuum type) / "OFF" (for manual type). If it should lean over, gasoline may leak out of the carburetor or fuel tank. 5. If you should swallow any gasoline, inhale a lot of
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 15
    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle. 1 1-7
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    SAFETY INFORMATION 1 2 1 XV16AT(C) 3 4 California only XV16AT(C) 5 6 1-8
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    DESCRIPTION XV16A(C)/XV16AS(C) Left view ...2-1 XV16A(C)/XV16AS(C) Right view ...2-2 XV16AT(C) Left view ...2-3 XV16AT(C) Right view...2-4 XV16A(C)/XV16AS(C)/XV16AT(C) Controls and instruments ...2-5 2
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 18
    2- DESCRIPTION EAU00026 Road Star™ XV16A(C)/XV16AS(C) Left view 2 (XV16A) 1. Shift pedal 2. Starter (choke) knob 3. Fuel cock 4. Rider seat 5. Owner's tool kit (page 3-7) (page 3-11) (page 3-10) (page 3-11) (page 6-2) 2-1 6. Helmet holder 7. Rear turn signal lights 8. Tail/brake light 9. Fuses
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 19
    DESCRIPTION Road Star™ XV16A(C)/XV16AS(C) Right view 2 (XV16A) 10. Passenger footrest 11. Passenger seat 12. Fuel tank 13. Fuel tank cap 14. Headlight 15. Front turn signal/position lights 16. Brake pedal 17. Rider footrest 18. Shock absorber spring preload adjusting nut 19. Muffler 2-2 (page
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 20
    DESCRIPTION Road Star™/Silverado™ XV16AT(C) Left view 2 1. Shift pedal 2. Starter (choke) knob 3. Fuel cock 4. Rider seat 5. Owner's tool kit (page 3-7) (page 3-11) (page 3-10) (page 3-11) (page 6-2) 2-3 6. Helmet holder 7. Rear turn signal lights 8. Tail/brake light 9. Saddlebag 10. Fuses (
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 21
    DESCRIPTION Road Star™/Silverado™ XV16AT(C) Right view 2 11. Passenger seat 12. Fuel tank 13. Fuel tank cap 14. Windshield 15. Headlight 16. Front turn signal/position lights (page 3-9) (page 3-8) (page 3-13) (page 6-33) (page 6-35) 2-4 17. Brake pedal 18. Rider footrest 19. Shock absorber
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 22
    DESCRIPTION Road Star™/Road Star™ Silverado™ XV16A(C)/XV16AS(C)/XV16AT(C) Controls and instruments XV16A(C)/XV16AS(C) 2 XV16AT(C) (XV16A) 1. Clutch lever 2. Left handlebar switches 3. Speedometer unit 4. Main switch/steering lock (page 3-7) (page 3-6) (page 3-3) (page 3-1) 5. Right handlebar
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 23
    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ...3-1 Indicator and warning lights ...3-2 Speedometer unit ...3-3 Self-diagnosis device ...3-4 Fuel gauge ...3-4 Clock ...3-5 Handlebar switches ...3-6 Clutch lever ...3-7 Shift pedal ...3-7 Brake lever ...3-7 Brake pedal ...3-8 Fuel tank
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 24
    3- INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3 1. Push. 2. Turn. EW000016 EAU00029 EAU00040 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU00032 LOCK The
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 25
    0.9 US gal (0.8 Imp gal, 3.5 L). When this occurs, turn the fuel cock lever to the "RES" position and refuel as soon as possible. Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have the Yamaha
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 26
    INSTRUMENT AND CONTROL FUNCTIONS Pushing the mode button (left) switches the display between the odometer mode "ODO" and the tripmeter modes "TRIP A" and "TRIP B" in the following order: CB-27E ODO TRIP A TRIP B 3 1. 2. 3. 4. 5. Odometer/tripmeter/clock Speedometer Fuel gauge Set button Mode
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 27
    -diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or the fuel level warning light will flash. If this occurs, have a Yamaha dealer check the motorcycle. EC000004
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 28
    INSTRUMENT AND CONTROL FUNCTIONS 4. Push the right button to change the hours. 5. Push the left button and only the minute display will flash. 3 1. Clock 2. Set button 3. Mode button EAU01736 Clock The digital clock shows the time regardless of the main switch position. To set the clock: 1. Turn
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 29
    (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. " EAU00118 3 4. starter. EC000005 CAUTION: See page 5-1 for starting instructions prior to starting the engine. @ @ 3-6
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 30
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Clutch lever EAU00152 1. Shift pedal EAU01215 1. Brake lever EAU00158 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 31
    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the " " mark facing forward. 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. 1. Brake pedal
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 32
    does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. _ WARNING ● Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. ● Avoid spilling fuel on the hot
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 33
    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 3 Pointed end positioned over "OFF" EAU03050 Pointed end positioned over "ON" Pointed end positioned over "RES" Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 34
    INSTRUMENT AND CONTROL FUNCTIONS 3 EAU04038 EAU03372 EAU03785* Starter (choke) knob " " Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction a to turn on the starter (choke). Move the knob in direction b to turn off
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 35
    INSTRUMENT AND CONTROL FUNCTIONS EW000030 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. _ _ 1. Projection 2. Seat holder 1. Helmet holder EAU00264 To install the rider seat 1. Insert the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 36
    INSTRUMENT AND CONTROL FUNCTIONS 4. Loosen the screws holding the windshield cover located above the headlight, position the cover close to the headlight without touching it, and then tighten the screws. 3 1. Windshield 2. Bolt (× 4) EAU01231 1. Headlight cover 2. Screw (× 4) Windshield [XV16AT
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 37
    INSTRUMENT AND CONTROL FUNCTIONS EW000134 WARNING After adjusting the windshield: ● Securely tighten the windshield bolts. ● Turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield does not contact any other parts. ● Open the throttle and
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 38
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Locknut 2. Spring preload adjusting nut EAU03591 1. Special wrench A. Distance A Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. EC000015 2. To increase the spring preload and thereby
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 39
    gas pressure. ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance. ● Always have a Yamaha dealer service the shock absorber. @ @ 3 3-16
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 40
    INSTRUMENT AND CONTROL FUNCTIONS EAU00330 EW000044 EAU03720 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. 3 NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system,
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 41
    INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to " 3. Turn the key to "ON". 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? ". NOTE: This check
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 42
    PRE-OPERATION CHECKS Pre-operation check list ...4-1 4
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 43
    4- PRE-OPERATION CHECKS EAU01114 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 44
    PRE-OPERATION CHECKS ITEM Control cables CHECKS • Make sure that operation is smooth. • Lubricate if necessary Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. PAGE - Wheels and tires 6-18-6-19 Brake and shift pedals Brake and clutch levers
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 45
    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ...5-1 Starting a warm engine ...5-3 Shifting ...5-3 Engine break-in ...5-5 Parking ...5-6 5
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 46
    5- OPERATION AND IMPORTANT RIDING POINTS ● EAU00372 Before starting out, make sure that the sidestand is up. If the sidestand is not raised completely, it could contact the ground and distract the operator, resulting in a possible loss of control. EAU00376 EAU01751* Starting and warming up a
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 47
    OPERATION AND IMPORTANT RIDING POINTS ECA00055 CAUTION: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! @ @ 7. When the engine is warm, turn the starter (choke) off. 1. Turn the fuel cock lever to "ON". 2. Turn the key to "ON"
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 48
    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. @ EAU00423 Shifting 5 Shifting gears lets you control the amount of engine
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 49
    OPERATION AND IMPORTANT RIDING POINTS EAU02988* EAU02974 To start out and accelerate 1. Pull the clutch lever to disengage the clutch. 2. Shift the transmission into first gear. The neutral indicator light should go out. 3. Open the throttle gradually, and at the same time, release the clutch lever
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 50
    overheating must be avoided. 1,000 mi (1,600 km) and beyond The vehicle can now be operated normally. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. @ @ EAU01740* 5 0-600 mi (0-1,000 km) Avoid prolonged
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 51
    OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to "OFF". EW000058 5 @ WARNING ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 52
    bearings ...6-31 Battery ...6-32 Replacing the fuses ...6-33 Replacing the headlight bulb ...6-35 Replacing a turn signal light bulb or the tail/brake light bulb ...6-37 Supporting the motorcycle ...6-37 Troubleshooting ...6-38 Troubleshooting chart ...6-39 6
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 53
    TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOWING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CON6-1 EW000060 WARNING If you are not familiar with motorcycle maintenance work, have a Yamaha dealer do it for you
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 54
    The owner's tool kit is located under the rider seat. (See page 3-11 for rider seat removal and installation procedures.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 55
    system Idle speed Evaporative Emission control system (For California only) √ √ √ √ √ √ √ √ √ √ √ √ √ 8 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 56
    Medium weight wheel bearing grease 8 √ √ √ √ √ √ 9 Rear arm pivot bearing √ Repack * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-4
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 57
    Drive belt Molybdenum disulfide grease - √ √ √ √ √ √ √ Every 2,500 mi (4,000 km) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-5
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 58
    months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ _ EAU03057 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake system • When disassembling the master cylinder or caliper cylinder, always
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 59
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A EAU01777 1. Bolt EAU00491 Removing and installing the panel 6 The panel shown above needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 60
    have the same color. If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 61
    PERIODIC MAINTENANCE AND MINOR REPAIR ECA00021 CAUTION: Do not use any tools to remove or install the spark plug cap, otherwise the ignition coil coupler may get damaged. The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly. To remove the spark
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 62
    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the motorcycle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. _ _ NOTE: When adding oil, be careful not to overfill the engine; the oil level rises faster starting from the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 63
    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the engine oil drain bolt to drain the oil from the crankcase. 6. Remove the oil filter cartridge with an oil filter wrench. NOTE: An oil filter wrench is available at a Yamaha dealer. _ _ 1. Engine oil drain bolt (oil tank) 1. Engine oil drain bolt
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 64
    PERIODIC MAINTENANCE AND MINOR REPAIR 12. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.9
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 65
    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the motorcycle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. @ @ 2. Remove the oil check bolt, and then check the oil level in the transfer case. 1. Transfer case oil filler
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 66
    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Start the engine and let it idle for several minutes while checking the transfer case for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 1. Transfer case oil level check hole 4. Remove the oil filler cap, add the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 67
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 4) 2. Air filter case EAU03707 1. Air filter joint clamp screw Cleaning the air filter element 6 The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 68
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 2. Hose 1. Hose (× 2) 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 69
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01752 EAU00637 Adjusting the carburetor The carburetor is an important part of the engine and its emission control system, which requires very sophisticated adjustment. Therefore, carburetor adjustments should be left to Yamaha dealer, who has the necessary
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 70
    /cm2 250 kPa Rear 36 psi 2.50 kgf/cm2 250 kPa 41 psi 2.80 kgf/cm2 280 kPa EAU01846 Tires To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA00011 198 lb (90 kg
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 71
    PERIODIC MAINTENANCE AND MINOR REPAIR combinations other than what is approved are used on this motorcycle. The front and rear tires should be of the same manufacture and design. _ EAU00680 _ CE-10E FRONT Manufacturer Dunlop Dunlop Size 130/90-16 67H 130/90-16 M/C 67H 130/90-16 67H 130/90-16 M/C
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 72
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00685 EAU00691 Spoke wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 73
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Locknut 2. Clutch lever free play adjusting bolt c. Clutch lever free play EAU00694 1. Clutch lever free play adjusting nut 2. Locknut 6 Adjusting the clutch lever free play The clutch lever free play should measure 0.4-0.6 in (10-15 mm) as shown.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 74
    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknut. EW000099 @ EW000109 @ WARNING ● After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. ● A soft or spongy feeling in the brake lever can indicate the presence of air in the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 75
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Front 1. Rear brake light switch 2. Rear brake light switch adjusting nut
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 76
    PERIODIC MAINTENANCE AND MINOR REPAIR Rear Front Rear 1. Brake pad wear indicator groove EAU03939 1. Minimum level mark EAU03294 1. Minimum level mark ● Rear brake pads Each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 77
    PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 78
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Belt tension gauge 1. Wheel axle nut EAU01748 1. Brake caliper bracket bolt 3. Note the position of the drive belt with a force of 10 lb (4.5 kgf, 45 N) applied to the belt with a belt tension gauge as shown. 4. Calculate the drive belt slack by
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 79
    PERIODIC MAINTENANCE AND MINOR REPAIR ECA00025 EAU04034 CAUTION: Improper drive belt slack will overload the engine. Keep the drive belt slack within the specified range. @ @ Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 80
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. Recommended lubricant: Lithium-soap-based grease (all-purpose
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 81
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03164 EAU03165 Checking and lubricating the brake and clutch levers 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary. Recommended lubricant: Lithium-soap-based grease
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 82
    must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EW000115 WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ Check the inner tubes for scratches, damage and excessive oil leakage
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 83
    and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6 WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ 6-31
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 84
    PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 @ 1. Battery EAU00800 Battery This motorcycle is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. EC000101 CAUTION: Never attempt to remove the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 85
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 @ 6 @ CAUTION: keep the battery ● Always charged. Storing a discharged battery can cause permanent battery damage. ● To charge a sealed-type (MF) battery, a special (constantvoltage) battery charger is required. Using a conventional battery charger
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 86
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ _ 1. Main fuse 2. Spare main fuse Specified fuses: Main fuse: Headlight fuse: Signaling system
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 87
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) EAU04189 1. Headlight coupler 2. Headlight bulb cover 1. Headlight bulb holder Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 88
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000105 1. Do not touch this area. EW000119 CAUTION: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 89
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle Since this model is not equipped any maintenance. A strong wooden box can be placed under the engine for added stability. To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 90
    front of the rear wheel or under each side of the swingarm. EAU01008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 91
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01297 Troubleshooting chart EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. @ @ 1. Fuel There is enough fuel. Check
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 92
    MOTORCYCLE CARE AND STORAGE Care ...7-1 Storage ...7-5 7
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 93
    wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. ● Improper cleaning can damage windshields, cowlings
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 94
    MOTORCYCLE CARE AND STORAGE thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. ● Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 95
    MOTORCYCLE CARE AND STORAGE windshield. Before using them, make a test by polishing an area which does not affect your visibility. After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 96
    MOTORCYCLE CARE AND STORAGE Exposure to the elements can dry out the leather over time. Therefore, an occasional application of a good quality mink oil is recommended to restore the leather and lift its water resistance. Make sure that the saddlebags are clean and dry before applying the mink oil.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 97
    MOTORCYCLE CARE AND STORAGE Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock lever to "OFF". 3.
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 98
    MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively,
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 99
    SPECIFICATIONS Specifications ...8-1 8
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 100
    4 (20W40) or SAE 15W/40 -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C 98.4 in (2,500 mm) 38.6 in (980 mm) Recommended engine oil classification API Service SE, SF, SG type or higher 8 Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 101
    SPECIFICATIONS Transfer case oil Type Quantity Air filter Fuel Type Fuel tank capacity Reserve amount Carburetor Manufacturer Model × quantity Spark plug Manufacturer/model Gap Clutch type Transmission Primary reduction system Primary reduction ratio Secondary reduction system Secondary reduction
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 102
    SPECIFICATIONS Maximum load* XV16A/XV16AS XV16AT Tire air pressure (measured on cold tires) Up to 198 lb (90 kg)* Front Rear 198 lb (90 kg)-maximum* Front Rear 36 psi (2.50 kgf/cm2, 250 kPa) 41 psi (2.80 kgf/cm2, 280 kPa) Suspension Front Rear Spring/Shock absorber Front Type Size Spoke wheel 16 ×
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 103
    light Rear turn signal light Meter lighting Neutral indicator light High beam indicator light Turn indicator light Fuel level warning light Engine trouble warning light Fuses Main fuse Ignition fuse Signaling system fuse Headlight fuse Carburetor heater fuse Odometer fuse 30 A 15 A 10 A 15 A 10
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 104
    number ...9-1 Vehicle identification number ...9-1 Model label ...9-2 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-9 9
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 105
    9- CONSUMER INFORMATION EAU02944 EAU01039 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 106
    CONSUMER INFORMATION 1. Model label EAU01804 Model label The model label is affixed to the frame under the rider seat. (See page 3-11 for rider seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 107
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 108
    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 109
    ,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 months Date of service Mileage Servicing dealer name and address Remarks 9 20,000 mi (31,000 km) or 30 months 24,000 mi (37,000 km) or 36 months 9-5
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 110
    CONSUMER INFORMATION Maintenance interval 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 9 9-6
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 111
    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 9-7
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 112
    CONSUMER INFORMATION 9 9-8
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 113
    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.) 9 9-9
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 114
    CONSUMER INFORMATION 9 9-10
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 115
    ...6-20 Air filter element, cleaning ...6-15 E Engine break-in ...5-5 Engine oil and oil filter cartridge ...6-9 Engine stop switch...3-6 Engine trouble warning light ...3-2 B Battery ...6-32 Brake and clutch levers, checking and lubricating ...6-29 Brake and shift pedals, checking and lubricating
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 116
    locking with a padlock...3-11 Storage...7-5 Supporting the motorcycle ...6-37 T Throttle cable free play, adjusting ...6-17 Throttle grip and cable, checking and lubricating...6-27 Tires ...6-18 Tool kit...6-2 Transfer case oil ...6-13 Troubleshooting...6-38 Troubleshooting chart...6-39 Turn signal
  • 2002 Yamaha Motorsports Road Star | Owners Manual - Page 117
    PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts and Accessories. See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual. Printed on recycled paper LIT-11626-15-18 (4WM-28199-13) PRINTED IN JAPAN 2001 · 5 - 4.3 × 1 CR (E)
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