2015 Polaris 550 Indy Adventure 155 Owners Manual

2015 Polaris 550 Indy Adventure 155 Manual

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  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 1
    550 INDY Adventure 155 550 INDY VOYAGEUR 155 ™ Snowmobile Owner's Manual for Maintenance and Safety
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 3
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 4
    contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions. Printed in U.S.A. 2015 Owner's Manual 550 INDY Adventure 155/550 INDY VOYAGEUR 155 P/N 9925413 2
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 5
    important identification numbers that should be recorded in the owner's manual. Safety ...7 This section describes safe vehicle operation and identifies regular maintenance. Specifications ...98 POLARIS Products...100 Troubleshooting ...101 Warranty ...106 Maintenance Log ...114 Index ...117 3
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 6
    when the snowmobile is sold. Some of the illustrations and photos used in this manual are general representations. Your model may differ. Follow the maintenance program outlined in this manual. Preventive maintenance ensures that critical components of the snowmobile are inspected by your dealer
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 7
    of our environment, including wildlife and vegetation. Snowmobile clubs and other organizations are working together to protect our environment. Please support their efforts and operate your snowmobile with consideration for the protection and preservation of our environment. Noise Level One of the
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 8
    INTRODUCTION Vehicle Identification Numbers Record your snowmobile's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a POLARIS key blank with one of your existing keys, so if both keys are lost
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 9
    on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 10
    SAFETY Operator Safety Follow the recommended maintenance program beginning on page 64 of this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at specific mileage intervals. WARNING Driving a snowmobile requires your full
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 11
    warming up the track. A loose track or flying debris could cause serious injury or death. We recommend having your dealer perform all track service and alignment procedures. Stay Clear of Engine Never attempt adjustments with the engine running. Turn off the ignition, open the side panels or hood
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 12
    SAFETY Operator Safety Riding Apparel Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
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    bag, a flashlight, food and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone. Always carry the owner's manual while riding. For added protection, purchase and carry the following items on your snowmobile as well Spare Drive Belt Extra Set of Spark
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 14
    SAFETY Operator Safety Rider Capacity Some POLARIS snowmobiles are designed for a single rider only, while some are designed for up to two riders. A safety label on the vehicle indicates whether the vehicle is designed for a single rider or for two riders. Driving With a Passenger 1. Do not carry a
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 15
    driver to slow down or stop if you are uncomfortable. Do not continue to ride on the vehicle if you cannot comfortably follow all instructions in this manual. 4. Always use an approved helmet and protective gear when riding. 5. During turns and maneuvers, shift your body weight in the same manner in
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 16
    if you break through the ice. Never travel on frozen bodies of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the snowmobile, you and your cargo, together with any other vehicles in your party. Always check with local authorities
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 17
    SAFETY Operator Safety Excessive Speed WARNING! High speed driving, especially at night, could result in serious injury or death. Always reduce speed when driving at night or in inclement weather. Always observe all state and local laws governing snowmobile operation and speed limits. Always be
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 18
    SAFETY Operator Safety Avalanches Snowmobilers should always be properly trained and equipped before traveling in mountainous terrain Take an avalanche class Travel with experienced people Travel on designated trails Make sure each person is equipped with a shovel, probe and avalanche beacon. You
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 19
    may interfere with the steering of your snowmobile, resulting in serious injury or death. Keep the underhood area free of snow and ice. Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 20
    SAFETY Operator Safety Driving Downhill When riding downhill, shift your weight to the rear of the snowmobile and reduce your speed to a minimum. Apply just enough throttle to keep the clutch engaged, allowing the engine's compression to help slow the snowmobile and keep it from rolling freely
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 21
    removed. NOTICE: Damage to the engine may occur if the intake silencer or filter are removed. Clutches Do not attempt to service the clutches. All clutch service must be performed by your dealer. The clutch is a complex mechanism that rotates at high speeds. Each clutch is dynamically balanced
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 22
    SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may become dangerous if operators drive improperly. If you're new to snowmobiling, acquaint yourself with the snowmobile and with what it will and won't do under various conditions.
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 23
    SAFETY Operator Safety Windchill/Temperature Charts The following information is provided to help you determine when temperatures become dangerous for riding. WINDCHILL CHART (°F) Wind Speed 40 in MPH Calm 5 10 15 20 25 30 35 40 45 50 55 60 40 36 34 32 30 29 28 28 27 26 26 25 25 Actual Thermometer
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 24
    of the labels depicted in this manual differ from the labels on your snowmobile, always read and follow the instructions of the labels on the snowmobile. the clutch guard removed. Never run engine with drive belt removed. Never service clutches yourself. See your dealer. BELT REMOVAL - ALL UNITS 1.
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    up. Avoid sharp turns. Shift to or from reverse only when stopped. Apply throttle slowly. Reverse Warning NOTE: For more information, see Owner's Manual. If electric reverse: • Machine stopped and engine at idle, push yellow button on LH control to reverse. Flashing light on dash indicates reverse
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 26
    Operation Warning Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before operation. If manual is missing, contact a POLARIS dealer for a replacement. • This vehicle is capable of high speeds. Buried objects or uneven terrain
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 27
    stop. • To maintain vehicle control on ice or hard-packed surfaces, you should have a proper balance of ski carbides to track studs. See Owner's Manual for proper use of traction products. • Repeated stops from high speed may cause fading or sudden loss of braking ability. • Parking brake may relax
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 28
    FEATURES 12 13 14 11 10 9 5 4 3 15 2 8 7 6 16 17 18 19 20 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Nosepan Skis Front Bumper Hood Headlight Windshield (if equipped) Handlebar Fuel Filler Cap Operator Seat Passenger Seat (if equipped) 11. Passenger Backrest (if equipped) 12. Cargo Rack (if equipped)
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 29
    FEATURES 1 2 3 4 5 6 7 8 11 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 9 Instrument Cluster Ignition Switch Engine Stop Switch Recoil Starter Handle Brake Lever Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Headlight Dimmer Switch Tool Kit/Storage Bag
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 30
    a secure lock. 7. If the seat locks fail to keep the seat solidly secure to the vehicle, do not carry a passenger. See your POLARIS dealer for service. TIP: After the convertible passenger seat is installed, access any rear side luggage bags (if installed) by swinging the armrests rearward. 28
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    : brakes, clutches, fuel systems, and exhaust systems. Exhaust systems are critical safety areas that must use approved POLARIS parts. Please see your POLARIS dealer for service. 29
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 32
    FEATURES Instrument Cluster Speedometer Indicator Lamps Rider Information Center MODE Button The instrument cluster contains the speedometer, indicator lamps, MODE button and rider information center. NOTICE: Certain products will damage the lens and other plastic surfaces. Do not use alcohol to
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 33
    indicator illuminates when the lights are set to high beam. This indicator illuminates when the parking brake is engaged. It will also illuminate when the service brake is in use. See page 46. The low oil indicator light may flicker at times due to oil movement in the bottle, but when
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 34
    FEATURES Instrument Cluster Rider Information Center The information center is controlled by the MODE button on the instrument cluster. Use the MODE button to toggle through the available modes. Setting changes must be made with the engine running or with the vehicle powered by an external DC power
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 35
    FEATURES Instrument Cluster Rider Information Center Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. While in the odometer mode display, press and hold the MODE button to change units. Distance Standard Display Miles Metric
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 36
    THE PERFECT FIT Front Suspension Adjustments Independent Front Suspension (IFS) Factory settings, combined with user adjustments to the rear shock spring, should be all that's necessary to provide the best riding experience for most riders. If all rear shock spring adjustments have been exhausted
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 37
    THE PERFECT FIT Front Suspension Adjustments IFS Shock Spring Preload Increasing spring preload will increase ski-to-ground pressure. Decreasing spring preload will decrease ski-to-ground pressure. When adjusting, be sure the springs on both the left and right sides of the machine are at the same
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 38
    THE PERFECT FIT Rear Suspension Adjustments Rider weight, riding style, trail conditions, and vehicle speed all affect suspension action. Each rear suspension can be adjusted to suit rider preference and deliver excellent performance for a given set of conditions. However, all suspension designs and
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 39
    THE PERFECT FIT Rear Suspension Adjustments Suspension Performance Tips • Rider weight usually determines the position at which the spring preload should be set. However, this may vary with riding style. With a little experimentation, each rider can find a preferred setup. These adjustments are easy
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 40
    THE PERFECT FIT Rear Suspension Adjustments Initial Spring Preload Setting (Sag Method) To set up the rear suspension torsion spring preload, measure the distance between the ground and rear bumper. This is measurement X. Take this measurement with no rider and with the rear suspension at full
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 41
    THE PERFECT FIT Rear Suspension Adjustments Torsion Spring Preload To adjust rear torsion spring preload, rotate the three-position cam using the engine spark plug tool. Different rate torsion springs are available if a firmer ride is desired. Contact your dealer for more information. The following
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 42
    THE PERFECT FIT Traction Products Carbide Skags A skag is a replaceable bar attached to the underside of the ski to assist in turning the snowmobile and to prevent ski wear caused by contact with roads and other bare terrain. Use carbide skags with studded tracks to help maintain proper vehicle
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 43
    THE PERFECT FIT Handlebar Adjustments Handlebar Angle handlebar angle 1. Loosen the four bolts on the top of the adjuster block. If necessary, pry the blocks apart with a screwdriver. 2. Adjust the handlebar forward or rearward to the desired angle. 3. Be sure the handlebar, brake lever and throttle
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 44
    PRE-RIDE INSPECTIONS Pre-Ride Checklist Inspect all items on the checklist for proper operation or condition before each use of the snowmobile. Procedures are outlined on the referenced pages. Item Drive Belt Condition Steering System Recoil Rope Chaincase Oil Level Injection Oil Level Parking Brake
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 45
    reduce your snowmobile's reliability and cause needless repairs and down time. Before beginning any snowmobile trip, a visual inspection will uncover potential problems. Check the following items on a weekly basis or before any long trip. Item Suspension mounting bolts Rear idler wheel bolts Rear
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 46
    and Understand Your Owner's Manual Read the Owner's Manual completely and refer to it often. The manual is your guide to safe and enjoyable lever freeplay, DO NOT start the engine. Have the throttle serviced immediately. Throttle Safety Switch Test the throttle safety switch system before the
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 47
    indicates low brake fluid level or air in the hydraulic system. Refer to the brake bleeding information on page 80 or see your dealer for service. 1/2 in. (1.3 cm) Lever Feel If the brake lever feels "spongy" when squeezed, check the brake fluid level and condition. Add fluid as needed. See page
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 48
    is in use. If the parking brake light does not come on when the parking brake or service brake is in use, have it serviced by your dealer. Lock Release To release the lock, squeeze the brake lever tightly. The lock will return to the unlocked position. WARNING! If the
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 49
    may interfere with the steering of your snowmobile, resulting in serious injury or death. Keep the underhood area free of snow and ice. Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 50
    PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to snowmobile operation. Never engage the starter when the engine is running. Never start the engine without checking all vehicle components to be sure of proper operation. See
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 51
    OPERATION Starting the Engine NOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the engine is in reverse. Never engage the starter when the engine is running. 1. Turn the fuel valve on. See page 55. 2. Turn the key to the ON position. 3.
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 52
    OPERATION Emergency Stopping The following chart lists methods for stopping the snowmobile in the event of an emergency. See page 58 for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 53
    OPERATION Break-In Period Engine Break-In Always follow these recommended break-in procedures for new or rebuilt engines. The first tank of fuel is considered the break-in period for the engine. Premix the first tank of fuel and fill the oil bottle with the recommended oil. Oil added to the fuel and
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 54
    OPERATION Break-In Period Engine Break-In Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do not operate at full throttle or high speeds for extended periods during the first three hours of use. Vary the throttle openings and vehicle speeds to
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 55
    before operating the snowmobile. Follow these steps to ensure proper warm-up of the engine, drive train and track. 1. Use an appropriate stand to securely support the rear of the snowmobile at the rear bumper. The track should be about 4 inches (10 cm) off the ground. 2. Start the engine and allow
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 56
    OPERATION Fuel WARNING Gasoline is highly flammable and explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always refuel outdoors or in a well-ventilated area. Always turn off the engine before refueling. Do not overfill the tank. Do not fill the tank
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 57
    OPERATION Fuel System Deicers If you use non-ethanol fuel (sometimes labeled "non-oxygenated"), POLARIS recommends the regular use of isopropyl-based fuel system deicer. Add one to two ounces per gallon (8-16 ml per liter) of gasoline to prevent damage resulting from fuel system icing. Never use
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 58
    OPERATION Oil Low Oil Level Always maintain the oil level between the "add" mark and the bottle neck. Do not fill the bottle neck. See page 51 for oil recommendations. 1. Immediately stop the engine if the low oil indicator light comes on. 2. Open the right side panel. 3. View the oil level in the
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 59
    OPERATION Carburetion Jetting Guidelines Changes in altitude and temperature affect air density, which is the amount of oxygen available for combustion. In low elevations and cold temperatures, the air has more oxygen. In higher elevations and higher temperatures, the air is less dense. The
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 60
    OPERATION Engine Stop Switch Push down on the engine stop switch to ground out the ignition and stop the engine quickly. Pull the switch up to the ON position to allow restarting. Stop Switch Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 61
    may cause the safety switch to activate, preventing the engine from starting. If this occurs, return the snowmobile to an authorized POLARIS dealer for service. If an emergency exists and it's necessary to start the engine, the throttle safety switch and engine stop switch may be disconnected from
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 62
    OPERATION Electronic Reverse (PERC) WARNING Improper reverse operation, even at low speeds, may cause loss of control, resulting in serious injury or death. Damage will occur to the chaincase or engine if shifting is attempted when the engine is operating above idle speed. • Shift to or from reverse
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 63
    OPERATION Electronic Reverse (PERC) Disengaging Reverse 1. Stop the snowmobile and leave the engine idling. NOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the engine is in reverse. Never engage the starter when the engine is running. 2.
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 64
    OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it at the rear with an appropriate track stand. The track should be suspended approximately 4 inches (10 cm) off the ground. Remove the key and
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 65
    and it comes on, you must take your snowmobile to a qualified dealer for diagnostic service. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is available to your qualified service technician. Reverse (if equipped) must not be engaged during engine tune-ups
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 66
    MAINTENANCE POLARIS Recommended Maintenance Program To ensure many trouble-free miles of snowmobiling enjoyment, follow recommended regular maintenance and perform service checks as outlined in this manual. Record maintenance and service in the Maintenance Log beginning on page 114. The recommended
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 67
    MAINTENANCE Periodic Maintenance Interval Table The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 68
    MAINTENANCE Periodic Maintenance Interval Table Item See Page Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brakes Brake System Brake Fluid Carburetor (synchronize) Idle RPM Throttle
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 69
    MAINTENANCE Periodic Maintenance Interval Table Item See Page Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Cooling Fan / Ducts / Bulkhead Vent
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 70
    , pull the panel outward to release the tabs at the lower edge of the panel. 1/4-Turn Fasteners Strap Removing the hood is not recommended. Any service requiring the removal of the hood should be performed by an authorized POLARIS dealer. 68
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 71
    MAINTENANCE Lubrication Rear Suspension Lubricate the suspension pivot shafts with POLARIS All Season Grease at the intervals outlined in the Periodic Maintenance Table beginning on page 65 and before seasonal storage. When operating in heavy, wet snow conditions, lubricate every 500 miles (800 km).
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 72
    MAINTENANCE Lubrication Chaincase Oil Check and change the chaincase oil at the intervals outlined in the maintenance charts beginning on page 64. Maintain the oil level at the top of the fill plug hole. POLARIS recommends the use of POLARIS Synthetic Chaincase Lube. See page 100 for the part
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 73
    MAINTENANCE Spark Plugs Spark Plug Recommendations It's very important to use the correct spark plug for your machine. A spark plug with a heat range too high will cause engine damage. A spark plug with a heat range too low will cause excessive fouling and engine malfunctioning. Change the spark
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 74
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. TIP: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetor/throttle
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 75
    or carburetor malfunction. Always reinstall the intake filters before operating the snowmobile. Fuel Pump All fuel pump service must be performed by an authorized POLARIS dealer. Do not attempt to service the fuel pump. Oil Lines Inspect oil line condition every 1000 miles (1600 km). Oil Filter
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 76
    containers. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may need replacement. See your dealer. Inspect the fuel lines regularly or damage. 3. Check for weak or missing retaining springs or damper/support grommets. 74
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 77
    MAINTENANCE Carburetor The number stamped in the end of the main jet indicates the jet size. The jet installed at the time of manufacture is not necessarily correct for your elevation. It's your dealer's responsibility to make sure the correct main jet is installed. NOTICE: Operating the snowmobile
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 78
    occur. Always work in a well ventilated area away from anything that may cause the fuel to ignite, such as open flames, sparks, heaters, trouble lights, cigarettes, etc. Review the fuel warnings on page 54. Cleaning Procedure 1. Turn the fuel valve off. 2. Place a container or shop 1 towels below
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 79
    MAINTENANCE Drive Chain Tension Check drive chain tension weekly and before each long trip. 1. Remove the side panels. 2. Rotate the driven clutch counter-clockwise to move all chain slack to the tensioner side. Lock the brake lever lock, or have an assistant hold the brake lever firmly. 3. Loosen
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 80
    MAINTENANCE Brakes Hydraulic Brake Inspection Inspect the brake lever reserve before each use of the snowmobile. See page 45. Brake pads must be replaced when the brake pad material becomes thinner than the backing plate (approximately 1/16 inch or 1.5 mm). A kit is available for replacing brake
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 81
    MAINTENANCE Brakes Brake Fluid The brake fluid level can be seen through a plastic sight glass in the brake reservoir. If the fluid is sufficient, the sight glass will be black. If the sight glass is any color other than black, add brake fluid. Replace brake fluid at least every two years with
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 82
    MAINTENANCE Brakes Bleeding the Hydraulic Brake System Air in the hydraulic brake system will cause spongy brake lever action. Bleed the system before operating the snowmobile. WARNING! Operating the vehicle with a spongy brake lever can result in loss of brakes, which could cause an accident and
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    MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with bare fingers. Oil from your skin . 6. Reinstall the hood. Taillight/Brake Light Replacement The taillight assembly is not serviceable. If the light fails to operate properly, replace the entire taillight assembly. 81
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 84
    MAINTENANCE Clutch System Periodically inspect clutch sheaves for damage, wear or belt residue. To maintain optimum performance, clean with non-oil based cleaners such as isopropyl alcohol. WARNING! If you become aware of higher than normal clutch engagement or an unusual vibration or shift pattern,
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 85
    for signs of excessive wear: frayed edges, missing cogs, cracks and excessive looseness. Replace the belt if any of these conditions exist. See Drive Belt Troubleshooting on page 105. Always carry a spare drive belt. Store the spare belt in the belt clip located under the left side of the hood. For
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 86
    MAINTENANCE Clutch System Drive Belt Removal NOTICE: Do not attempt to remove the drive belt after operating in reverse. The snowmobile must be stopped after forward motion to prevent damage to components during belt removal. Rotate the driven clutch counterclockwise 1/4 turn by hand to ensure
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 87
    Never rotate a damaged track under power. 1. Using a hoist, safely lift and support the rear of the snowmobile off the ground. 2. Rotate the track by hand ! Operating with insufficient lubrication between the rail slide and track guide clips can cause track failure, loss of vehicle control and
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 88
    adjustments should be made only after the track is warmed up and limber. 1. Turn the engine off. 2. Lift the rear of the snowmobile and safely support it off the ground. 3. Place the recommended weight or downward pressure on the track at the specified distance (see chart) ahead of the center of
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 89
    MAINTENANCE Track Maintenance Track Tension 5. Check for specified slack between the wear surface of the track clip and the plastic slider. Refer to the Track Tension Data Chart on page 86. If the track needs adjustment: 6. Loosen the rear idler shaft bolt. 7. Loosen the locknuts. Adjusting Screw
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 90
    check that the track is centered and running evenly on the slide rails. Misalignment will cause excessive wear to the track and slide rail. 1. Safely support the rear of the snowmobile with the track off the ground. 2. Start the engine and apply a small amount of throttle until the track turns
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 91
    MAINTENANCE Steering System Steering Inspection Each week, or before a long ride, check all steering system fasteners and tighten if necessary. 89
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 92
    feels heavy, or if the snowmobile seems to pull or dart to the side, ski alignment may need adjustment. Refer to the service manual or see your dealer for this service. Ski Toe Settings WARNING! Improper ski toe adjustment may cause loss of steering control, resulting in serious injury or death. Do
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 93
    when worn to half their original diameter. TIP: Carbide skags must be replaced if any abnormal wear or chipping is found. Skag Replacement 1. Raise and support the front of the snowmobile so the skis are approximately 6 inches (15.2 cm) from the ground. 2. Remove the attaching nuts and pry the skag
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 94
    has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 94 before installing the battery. 1. 2. 3. 4. 5. 6. Ensure that the battery is fully charged. Set the battery in the battery holder
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 95
    the battery if the voltage drops below a predetermined point. Battery Charging The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 96
    or less until the battery voltage is 12.8 or greater. Tip: When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the following guidelines for recharging. WARNING! An overheated battery may explode, causing severe
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 97
    MAINTENANCE Fall Tune-Up For maximum performance, arrange for a fall service tune-up with your POLARIS dealer. His experienced and trained service technician will keep your snowmobile in peak operating condition. Transporting the Snowmobile Whenever the snowmobile is transported: 1. Turn the fuel
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 98
    drive belt and store in a cool dry location. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in the Master Repair Manual. See your dealer. 96
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 99
    still running, turn the fuel valve off and spray the engine with fogging oil. Follow the instructions on the container. 4. Allow the engine to stop by itself. If stabilizer is not used, during summer storage. The snowmobile should be supported off the ground to allow the track to hang freely. 97
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 100
    SPECIFICATIONS 550 INDY Adventure/Voyageur 155 Capacities and Dimensions Body Style Rider Capacity Chaincase Oil Capacity Fuel Tank Capacity Oil Capacity Gearcase Oil Capacity Length Width Height Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch / Driven Clutch Reverse Engine
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 101
    SPECIFICATIONS 550 INDY Adventure/Voyageur 155 Carburetor Jetting *Shaded cells indicate factory settings. AMBIENT TEMPERATURE °F: ALTITUDE Meters (Feet) 0-600 (0-2000) 600-1200 (2000-4000) 1200-1800 (4000-6000) 1800-2400 (6000-8000) 2400-3000 (800010000) 3000-3700 (1000012000) °C: Main Jet Pilot
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 102
    POLARIS PRODUCTS Part No. 2870791 2875035 2875036 2875038 2873105 2873106 2871312 2871322 2871423 2871329 2871326 2870652 2872189 2872893 2870505 2878018 Description Engine Lubricants Fogging Oil (12 oz. Aerosol) Premium Blue 2-Cycle Semi-Synthetic Oil (qt./.95 l) Premium Blue 2-Cycle Semi-
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 103
    TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. Problem Erratic engine operating RPM during acceleration or load variations Harsh drive clutch engagement Probable Cause Solution Drive clutch
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 104
    TROUBLESHOOTING Engine Troubleshooting Problem Noise in drive system Probable Cause Solution Broken drive clutch components Bearing failure/ chaincase, jackshaft, or front drive shaft Drive belt surface flat spots Drive
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 105
    TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to start Probable Cause Solution , crank engine several times (may be necessary to change plug(s). • This indicates a major engine problem that must be repaired before operating. SEE YOUR DEALER. • Replace the plug(s). • SEE YOUR
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 106
    Rear Suspension Troubleshooting Problem Rear suspension bottoms too easily Rides too stiff in rear Solution • Refer to the suspension adjustment and set-up information beginning on page 36. • Refer
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 107
    Drive Belt Troubleshooting Belt Wear/Burn Diagnosis Causes Driving at low RPM Insufficient warm-up Solutions • Drive at higher RPMs. Gear the machine down. Check belt deflection. • Warm
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 108
    of purchase 5. Details of trouble experienced 6. Length of time and conditions of operation 7. Previous correspondence Use the page provided near the front of your owner's manual to record the identification numbers of your snowmobile and its engine. POLARIS Customer Service United States & Canada
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 109
    Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract See your dealer for details and separate terms and conditions for and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 110
    WARRANTY Warranty Coverage and Exclusions Limitations of Warranties and Remedies This POLARIS Limited Warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God,
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 111
    WARRANTY Warranty Coverage and Exclusions Limitations of Warranties and Remedies Lubricants and Fluids 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil. 2. Damage or failure resulting from the use of non-recommended lubricants or
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 112
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, warranty and service bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the country where your product
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 113
    where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to Government officials or military personnel on assignment outside of the country
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 114
    WARRANTY U.S.A. EPA Emissions Limited Warranty This Emissions Limited Warranty is in addition to the POLARIS standard Limited Warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 115
    responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 116
    MAINTENANCE LOG Present this section of your manual to your dealer each time your snowmobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 150 mi. (240 km
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 117
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 115
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 118
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 116
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 119
    Cold Weather Drive-Away ...19 Controls and Linkage Care, Storage . 96 Convertible Passenger Seat...28-29 Coolant ...74 Cooling System...74 Customer Service ...106 F Fasteners, Hood and Side Panel ...47 Fluid Change, Chaincase ...70 Fluid Level Brake Fluid...79 Chaincase ...70 Oil Bottle ...56 Front
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 120
    INDEX H Handlebar Adjustments ...Handlebar Angle ...Headlight Adjustment ...Headlight Lamp Replacement ...High Altitude Setting...Hood Fasteners ...Hood/Side Panel Access ...41 41 29 81 61 47 68 O Oil ...55-56 Oil Change, Chaincase ...70 Oil Filter ...73 Oil Level, Chaincase ...70 Oil Level, Low...
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 121
    ...9 Track Tension ...37 Track Warm-Up ...53 Traction Products ...40 Transporting the Snowmobile...95 Troubleshooting, Drive Belt ...105 Troubleshooting, Engine...101-103 Troubleshooting, Rear Suspension . 104 Tune-Up ...95 V Vehicle Identification Numbers ...6 W Wear Strips ...41 Windchill ...21
  • 2015 Polaris 550 Indy Adventure 155 | Owners Manual - Page 122
    For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc., 2100 Hwy. 55, Medina, MN 55340 Part No. 9925413 Rev 02 Printed in USA *9925413 *
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Snowmobile Owner's Manual
for Maintenance and Safety
550 INDY
Adventure 155
550 INDY VOYAGEUR
™
155