2014 Polaris RZR 170 Owners Manual
2014 Polaris RZR 170 Manual
2014 Polaris RZR 170 manual content summary:
- 2014 Polaris RZR 170 | Owners Manual - Page 1
PMS 419 FOUR STROKE Owner's Manual for Maintenance and Safety 2014 - 2014 Polaris RZR 170 | Owners Manual - Page 2
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product - 2014 Polaris RZR 170 | Owners Manual - Page 3
Visit us at www.polaris.com 1 - 2014 Polaris RZR 170 | Owners Manual - Page 4
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original - 2014 Polaris RZR 170 | Owners Manual - Page 5
the rights of others while operating the vehicle. This vehicle is not a toy and can be hazardous to operate. We've provided this owner's manual and an instructional video to help you and your children learn about the safe operation and care of your new POLARIS vehicle. Before your children drive or - 2014 Polaris RZR 170 | Owners Manual - Page 6
new vehicle, and that's why it's very important that you read this owner's manual and watch the instructional video. Make sure you understand and follow all of the instructions and warnings in this owner's manual and video. Ask your parents to explain anything you don't understand. Your safety and - 2014 Polaris RZR 170 | Owners Manual - Page 7
TABLE OF CONTENTS Introduction ...6 Safety ...9 Features and Controls ...24 Operation ...36 Emission Control Systems ...52 Maintenance ...53 Specifications ...92 POLARIS Products...94 Troubleshooting ...95 Warranty ...99 Maintenance Log ...105 Index ...108 5 - 2014 Polaris RZR 170 | Owners Manual - Page 8
on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in - 2014 Polaris RZR 170 | Owners Manual - Page 9
you fail to take proper precautions. • Never operate this vehicle without proper instruction. All operators and supervising adults must watch the instructional video that was provided with the vehicle. Read this owner's manual and review the safety DVD that came with your vehicle. A free extra copy - 2014 Polaris RZR 170 | Owners Manual - Page 10
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of - 2014 Polaris RZR 170 | Owners Manual - Page 11
SAFETY Equipment Modifications Your POLARIS vehicle is designed to provide safe operation when used as directed. WARNING! Modifying this vehicle in any way can change the top speed, stability and handling performance of this vehicle. Modifications that increase speed, decrease stability or change - 2014 Polaris RZR 170 | Owners Manual - Page 12
SAFETY Safe Riding Gear The driver and passenger must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Eye Protection Long Sleeves Gloves Helmet Over-the-Ankle Boots Long Pants Helmet - 2014 Polaris RZR 170 | Owners Manual - Page 13
clean. Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs. Rider - 2014 Polaris RZR 170 | Owners Manual - Page 14
different types of terrain. Complete the New Operator Driving Procedures outlined on pages 42-43. All operators must read and understand this owner's manual and all warning and instruction labels before operating the vehicle. Never allow a guest to operate this vehicle until the guest has read this - 2014 Polaris RZR 170 | Owners Manual - Page 15
sure it's in safe operating condition. See page 38. Always follow the inspection and maintenance procedures and schedules described in this owner's manual. See page 53. Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of serious - 2014 Polaris RZR 170 | Owners Manual - Page 16
SAFETY Safety Warnings Using Alcohol or Drugs Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. Carrying a Passenger Never carry - 2014 Polaris RZR 170 | Owners Manual - Page 17
improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster - 2014 Polaris RZR 170 | Owners Manual - Page 18
a hill improperly could cause loss of control or rollover. Always follow proper procedures for driving down a hill as described in this owner's manual. See page 47. +15° Improper Hill Climbing Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on - 2014 Polaris RZR 170 | Owners Manual - Page 19
the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See page 47. Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or - 2014 Polaris RZR 170 | Owners Manual - Page 20
in Reverse Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 50. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed - 2014 Polaris RZR 170 | Owners Manual - Page 21
obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See page 49. Operating Through Water Operating through deep or fast-flowing water can cause loss of traction, loss - 2014 Polaris RZR 170 | Owners Manual - Page 22
23. Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and - 2014 Polaris RZR 170 | Owners Manual - Page 23
SAFETY Safety Warnings Refueling Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. • Never allow a child to refuel or handle gasoline. • Always stop the engine when refueling. • Always refuel outdoors or in a well - 2014 Polaris RZR 170 | Owners Manual - Page 24
have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label - 2014 Polaris RZR 170 | Owners Manual - Page 25
IN PSI (KPa): Front: 3 (20.7) Rear: 3 (20.7) MAXIMUM WEIGHT CAPACITY 300 lbs. (136 KG) INCLUDES WEIGHT OF OPERATOR, PASSENGER AND ACCESSORIES. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 23 - 2014 Polaris RZR 170 | Owners Manual - Page 26
FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator and passenger at all times. Promptly replace worn or damaged cab nets with new cab nets, available from your authorized POLARIS dealer. The vehicle - 2014 Polaris RZR 170 | Owners Manual - Page 27
FEATURES AND CONTROLS Component Locations Cab Frame Steering Wheel Running Lights Brush Guard Taillight/Brake Light Muffler (Spark Arrester) 25 - 2014 Polaris RZR 170 | Owners Manual - Page 28
FEATURES AND CONTROLS Seats Driver's Seat Adjustment 1. Lift the seat latch lever located under the right front edge of the driver's seat. 2. While holding the lever upward, slide the seat forward or rearward to the desired position, then release the lever. 3. Slide the seat forward and rearward to - 2014 Polaris RZR 170 | Owners Manual - Page 29
FEATURES AND CONTROLS Steering Wheel The steering wheel can be adjusted upward or downward for rider preference. 1. Loosen the steering wheel adjustment bolt. 2. Move the steering wheel upward or downward to the desired position. 3. Tighten the bolt to 10 ft. lbs. (13.5 Nm). Adjustment Bolt - 2014 Polaris RZR 170 | Owners Manual - Page 30
FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for both the operator and passenger before riding. To wear the seat belt properly, follow Seat Belt this - 2014 Polaris RZR 170 | Owners Manual - Page 31
FEATURES AND CONTROLS Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the - 2014 Polaris RZR 170 | Owners Manual - Page 32
FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an accident or rollover. Adjusters/Latches Screw Cab nets must be used by both operator and passenger at all times. Make sure all latches are secure before - 2014 Polaris RZR 170 | Owners Manual - Page 33
FEATURES AND CONTROLS Fuel Cap Never allow a child to refuel or handle gasoline. The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. Use POLARIS Carbon Clean fuel treatment at each fill. Follow the Fuel Cap mixing directions on the container. Fuel - 2014 Polaris RZR 170 | Owners Manual - Page 34
FEATURES AND CONTROLS Ignition Switch The ignition switch is a three-position, key-operated switch. Use the ignition switch to start the engine. See page 40 for starting procedures. The key can be removed from the switch when it is in the OFF position. OFF ON START The engine is off. Electrical - 2014 Polaris RZR 170 | Owners Manual - Page 35
Gear Selector Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift - 2014 Polaris RZR 170 | Owners Manual - Page 36
FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal - 2014 Polaris RZR 170 | Owners Manual - Page 37
FEATURES AND CONTROLS Speed Control System The speed of this vehicle is restricted to under 15 MPH (24 km/h) at manufacture. The speed limiting device may be adjusted by supervising adults when they determine that their child is capable of handling additional speed. The unrestricted top speed for - 2014 Polaris RZR 170 | Owners Manual - Page 38
, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Vehicle Break-in Period The break-in period for your new POLARIS vehicle is defined as the first ten hours of operation, or the time - 2014 Polaris RZR 170 | Owners Manual - Page 39
OPERATION Vehicle Break-in Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 59. Add the recommended oil as needed to maintain the oil level - 2014 Polaris RZR 170 | Owners Manual - Page 40
OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front - 2014 Polaris RZR 170 | Owners Manual - Page 41
tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage. 11. Never operate the vehicle on a frozen body of water. 12. Do not touch hot - 2014 Polaris RZR 170 | Owners Manual - Page 42
OPERATION Starting the Engine 1. 2. 3. 4. 5. 6. 7. Turn the fuel valve on. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. Place the transmission in neutral. Set the parking brake. Apply the brakes. Do not press the throttle pedal while starting the engine. Turn the ignition - 2014 Polaris RZR 170 | Owners Manual - Page 43
OPERATION Stopping the Engine 1. 2. 3. 4. 5. Release the throttle pedal completely and brake to a complete stop. Place the transmission in neutral. Set the parking brake. Stop the engine. Turn the fuel valve off. Braking 1. Release the throttle pedal completely. (When the throttle pedal is released - 2014 Polaris RZR 170 | Owners Manual - Page 44
Driving Procedures 1. Read and understand this owner's manual and all warning and instruction labels before operating this vehicle. 2. Watch the instructional video with the supervising adult. 3. Review the section of this owner's manual about starting the engine, stopping the engine, braking - 2014 Polaris RZR 170 | Owners Manual - Page 45
OPERATION New Operator Driving Procedures 7. Select a level open area to practice driving. Make sure you have adult supervision and permission to drive in this area. 8. Sit in the driver's seat and fasten the seat belt. 9. Make sure all passengers secure their seat belts. 10. Make sure all cab nets - 2014 Polaris RZR 170 | Owners Manual - Page 46
or aggressive maneuvers that could cause discomfort or injury to a passenger. 13. Always follow all operating guidelines as outlined on safety labels and in this manual. 44 - 2014 Polaris RZR 170 | Owners Manual - Page 47
OPERATION Driving on Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, sand or ice, be alert for the possibility of skidding and sliding. Follow these precautions when driving in slippery conditions: 1. Slow down before entering slippery areas. 2. Be alert, watch - 2014 Polaris RZR 170 | Owners Manual - Page 48
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces. 2. Avoid excessively 15° maximum steep hills (15° maximum). 3. Drive straight uphill. 4. - 2014 Polaris RZR 170 | Owners Manual - Page 49
OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Driving on a sidehill improperly cause loss of control or rollover. If crossing a hill is unavoidable, follow these precautions: 1. Drive slowly and use extreme caution. 2. If the vehicle begins to roll over, or - 2014 Polaris RZR 170 | Owners Manual - Page 50
out the pads. Floor Level NOTICE: Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the maintenance chart. See page 53. Give special attention to engine oil, transmission oil and all grease fittings. If your vehicle - 2014 Polaris RZR 170 | Owners Manual - Page 51
OPERATION Driving Over Obstacles Follow these precautions when driving over obstacles: 1. Always check for obstacles before driving in a new area. 2. Look ahead and watch the terrain. Always be alert for hazards such as logs, rocks and low hanging branches. 3. Drive slowly and use extra caution - 2014 Polaris RZR 170 | Owners Manual - Page 52
OPERATION Driving in Reverse Follow these precautions when driving in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Apply the throttle lightly. Never apply the throttle suddenly. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid making sharp turns. 50 - 2014 Polaris RZR 170 | Owners Manual - Page 53
OPERATION Parking on an Incline A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions: 1. Place the transmission in neutral. 2. Set the parking brake. 3. Stop the engine. 4. Turn the fuel valve off. 5. Always - 2014 Polaris RZR 170 | Owners Manual - Page 54
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle - 2014 Polaris RZR 170 | Owners Manual - Page 55
and adjustment procedures, have a qualified dealer perform these operations. Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low - 2014 Polaris RZR 170 | Owners Manual - Page 56
failure to conduct this maintenance will not void the emissions warranty but may affect emissions) Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a "D" could result in component failure and lead to serious injury or death. Have an - 2014 Polaris RZR 170 | Owners Manual - Page 57
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval ( (400) Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these - 2014 Polaris RZR 170 | Owners Manual - Page 58
lines every two years 600 (1000) Inspect; replace as needed 100 12M Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these - 2014 Polaris RZR 170 | Owners Manual - Page 59
D Toe adjustment 100 100 100 200 300 12 M 12 M 12 M 24 M 36 M - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these - 2014 Polaris RZR 170 | Owners Manual - Page 60
MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication - 2014 Polaris RZR 170 | Owners Manual - Page 61
MAINTENANCE Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. POLARIS recommends the use of POLARIS PS-4 Extreme Duty 10W-50 4-Cycle Oil for this vehicle. Oil may need to be changed more frequently - 2014 Polaris RZR 170 | Owners Manual - Page 62
MAINTENANCE Engine Oil Oil Change 1. 2. 3. 4. Position the vehicle on a level surface. Set the parking brake. Clean the area around the pre-filter plug. Start the engine. Allow it to idle for two to three minutes. Stop the engine. Hot oil can cause burns to skin. Do not allow hot oil to contact skin - 2014 Polaris RZR 170 | Owners Manual - Page 63
MAINTENANCE Transmission (Main Gearcase) Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. POLARIS recommends the use of AGL Gearcase Lubricant & Transmission Fluid for this vehicle. Fluid Check The fill plug is located on the rear - 2014 Polaris RZR 170 | Owners Manual - Page 64
chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Raise the rear of the vehicle and support securely under the mainframe. Allow the swing arm to hang at full shock extension without touching the ground. This establishes the tightest chain position - 2014 Polaris RZR 170 | Owners Manual - Page 65
MAINTENANCE Drive Chain Slack Adjustment 1. Loosen the four rear housing mount bolts (two on each side). 2. Loosen the chain adjuster lock nuts. 3. Turn the chain adjusters clockwise to 1/4"-1/2" (6-12 mm) deflection. 4. Tighten the chain adjuster lock nuts to 18 ft. lbs. (25 Nm). Hold the adjuster - 2014 Polaris RZR 170 | Owners Manual - Page 66
Inspect 5. Tighten the jam nut Nut Adjuster Nut Freeplay against the adjuster nut. Parking Brake Adjustment 1. Inspect and perform any needed service on the brake pads before adjusting the parking brake. 2. Position the vehicle on a level surface. Place the transmission in neutral. 3. Carefully - 2014 Polaris RZR 170 | Owners Manual - Page 67
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. Tip: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body - 2014 Polaris RZR 170 | Owners Manual - Page 68
your dealer as outlined in this owner's manual. • This CVT system is intended for ingested into the CVT system. Use the following instructions to dry it out before operating. The drain the process. 6. Take the vehicle to your dealer for service as soon as possible. NOTICE: Exposure to salt water - 2014 Polaris RZR 170 | Owners Manual - Page 69
MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Access the air box through the access cover on the forward surface of the rear body panel. 1. Move or remove the storage bag. Remove the four (4) - 2014 Polaris RZR 170 | Owners Manual - Page 70
MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. • Wear eye protection - 2014 Polaris RZR 170 | Owners Manual - Page 71
start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Always check the pedal for free movement and return before starting the engine and occasionally during operation. Throttle Freeplay - 2014 Polaris RZR 170 | Owners Manual - Page 72
MAINTENANCE Throttle System Throttle Freeplay Adjustment Access the throttle cable adjuster through the right front wheel well. 1. Slide the cable adjuster boot off the cable adjuster. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. - 2014 Polaris RZR 170 | Owners Manual - Page 73
MAINTENANCE Carburetor Your POLARIS vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 8,000 feet (2400 m) and temperatures above 0° F (-18° C). Refer to the specifications section beginning on page 92 for carburetor and jetting specifications. Any jetting - 2014 Polaris RZR 170 | Owners Manual - Page 74
MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 34. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle. When applied, the brake pedal should feel firm. Any sponginess would indicate a - 2014 Polaris RZR 170 | Owners Manual - Page 75
MAINTENANCE Brakes Brake Fluid Inspect the level of the brake fluid before each operation. If the fluid level is low add DOT 4 brake fluid only. See page 94 for the part numbers of POLARIS products. After opening a bottle of brake fluid, always discard any unused portion. Never store or use a - 2014 Polaris RZR 170 | Owners Manual - Page 76
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3. There should be - 2014 Polaris RZR 170 | Owners Manual - Page 77
record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your POLARIS dealer for service. 75 - 2014 Polaris RZR 170 | Owners Manual - Page 78
(3 mm) or less. 1/8" (3 mm) Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer. Wheel Removal 1. Position the vehicle on a level surface. 2. Place the transmission in - 2014 Polaris RZR 170 | Owners Manual - Page 79
wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when - 2014 Polaris RZR 170 | Owners Manual - Page 80
it clockwise about 1/4 turn. 6. Start the engine to make sure the lights come on. If the lights do not operate, see your POLARIS dealer for service. 7. Reinstall the rubber cover, and reconnect the lights to the harness. Tail Light Lamp Replacement If the brakelight doesn't work, the lamp may need - 2014 Polaris RZR 170 | Owners Manual - Page 81
fuel valve on. Drain 10. Attempt to start the engine. If necesScrew sary, repeat the drying procedure. 11. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 12. If water has been ingested into the transmission follow the procedure on - 2014 Polaris RZR 170 | Owners Manual - Page 82
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last - 2014 Polaris RZR 170 | Owners Manual - Page 83
MAINTENANCE Battery Battery Removal 1. Remove the driver's seat. See page 26. 2. On conventional batteries, remove the battery vent tube (sealed batteries do not have a vent tube). 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable last. 5. Lift - 2014 Polaris RZR 170 | Owners Manual - Page 84
has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 84 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. On - 2014 Polaris RZR 170 | Owners Manual - Page 85
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to - 2014 Polaris RZR 170 | Owners Manual - Page 86
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less - 2014 Polaris RZR 170 | Owners Manual - Page 87
MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in - 2014 Polaris RZR 170 | Owners Manual - Page 88
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. Before washing the vehicle, locate the CVT inlet and outlet ducts. The ducts are located under the rear wheel wells. - 2014 Polaris RZR 170 | Owners Manual - Page 89
the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always - 2014 Polaris RZR 170 | Owners Manual - Page 90
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the - 2014 Polaris RZR 170 | Owners Manual - Page 91
. See page 86. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons - 2014 Polaris RZR 170 | Owners Manual - Page 92
MAINTENANCE Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 53. Fog the Engine Use POLARIS Engine Fogging Oil. Follow label directions carefully. Battery Maintenance - 2014 Polaris RZR 170 | Owners Manual - Page 93
MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Place the transmission in neutral. Set the parking brake. 2. Stop the engine. 3. Turn the fuel valve off. 4. Remove the key to prevent loss during transporting. 5. Secure the fuel cap and seats. Ensure - 2014 Polaris RZR 170 | Owners Manual - Page 94
SPECIFICATIONS RZR 170 Maximum Rider Weight Maximum Weight Capacity Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Engine Type Displacement Cooling Bore x Stroke Alternator Output - 2014 Polaris RZR 170 | Owners Manual - Page 95
SPECIFICATIONS RZR 170 Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Parking Brake Daytime Running Lights Brake Light 19x7-8 20x10-9 3 psi (20.7 kPa) 3 psi (20.7 kPa) Foot Activated, 4-wheel hydraulic disc Mechanical, Rear (Lever) Dual, Standard - 2014 Polaris RZR 170 | Owners Manual - Page 96
POLARIS PRODUCTS Part Description Number Engine Lubricant 2870791 2878920 2878919 2878068 2878069 2872348 2871312 2871322 2871423 2871329 2871326 2870652 2872189 2871956 2859044 Fogging Oil (12 oz. Aerosol) PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./.95 l) PS-4 Extreme Duty Synthetic 10W-50 - 2014 Polaris RZR 170 | Owners Manual - Page 97
TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving at low RPM or ground speed Insufficient warm-up at low ambient temperatures Solution Drive at a higher speed. - 2014 Polaris RZR 170 | Owners Manual - Page 98
TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge the battery to 12.8 VDC Check all connections - 2014 Polaris RZR 170 | Owners Manual - Page 99
TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with - 2014 Polaris RZR 170 | Owners Manual - Page 100
TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Overuse of choke Water is present in fuel Fouled - 2014 Polaris RZR 170 | Owners Manual - Page 101
BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. WARRANTY COVERAGE AND EXCLUSIONS - 2014 Polaris RZR 170 | Owners Manual - Page 102
WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction - 2014 Polaris RZR 170 | Owners Manual - Page 103
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the country where your product - 2014 Polaris RZR 170 | Owners Manual - Page 104
where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to Government officials or military personnel on assignment outside of the country - 2014 Polaris RZR 170 | Owners Manual - Page 105
extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension. This emissions limited warranty covers - 2014 Polaris RZR 170 | Owners Manual - Page 106
WARRANTY U.S.A. EPA Emissions Limited Warranty The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms - 2014 Polaris RZR 170 | Owners Manual - Page 107
for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been . POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that you - 2014 Polaris RZR 170 | Owners Manual - Page 108
MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 106 - 2014 Polaris RZR 170 | Owners Manual - Page 109
MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 107 - 2014 Polaris RZR 170 | Owners Manual - Page 110
INDEX A Air Filter ...67 Arrester, Spark, Warning...68 C Constant Variable Transmission ...66 Corrosion Removal, Chrome...88 Cover for Storage...90 Crankcase Emission Control System. 52 CVT Break-In ...37 CVT Drying...66 CVT System ...66 B Battery ...80-85 Charging (Conventional) ...84 Charging ( - 2014 Polaris RZR 170 | Owners Manual - Page 111
INDEX F Filling the Battery ...Filter Care During Storage ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Fluid, Main Gearcase ...Fluid, Transmission ...Fluid Levels During Storage...Fluid, Battery ...Fluid, Brake ...Fogging the Engine ...Fouled Plugs ...Freeplay Adjustment, Throttle ... - 2014 Polaris RZR 170 | Owners Manual - Page 112
...21 Failure to Inspect ...13 Frozen Bodies of Water ...20 Handling Gasoline ...21 Hot Exhaust Systems ...21 Improper Hill Climbing ...16 Improper Tires, Maintenance. . 18 Instruction ...12 Jumps and Stunts ...15 110 - 2014 Polaris RZR 170 | Owners Manual - Page 113
INDEX S Storage ...86-90 Storage and Inspection ...90 Storage and Lubrication ...90 Storage Area ...90 Storage, Battery ...83 Storage, Covers ...90 Storage, Fluid Levels ...89 Storage, Oil Change ...89 Storage, Removal ...90 V Vehicle Identification Numbers ...8 Vehicle Immersion ...79 Vehicle - 2014 Polaris RZR 170 | Owners Manual - Page 114
under age 10 to operate or ride in this vehicle. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR ALL OCCUPANTS. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polaris.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN
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PMS 419
2014
Owner's Manual
for Maintenance
and Safety
FOUR STROKE