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2013 Polaris Trail Blazer 330 Owners Manual

2013 Polaris Trail Blazer 330 Manual

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2013 Polaris Trail Blazer 330 | Owners Manual - Page 1
Trail Boss 330 Trail Blazer 330 International Owner's Manual for Maintenance and Safety Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 2
The text is printed on 100% recycled with 40% post-consumer waste (PCW).
2013 Polaris Trail Blazer 330 | Owners Manual - Page 3
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9924152 Rev 01 Printed in USA *9924152 *
2013 Polaris Trail Blazer 330 | Owners Manual - Page 4
Motorcycles® • Low emission vehicles (LEVs) Always follow the instructions and recommendations in this manual. The manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory-certified
2013 Polaris Trail Blazer 330 | Owners Manual - Page 5
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
2013 Polaris Trail Blazer 330 | Owners Manual - Page 6
TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...20 Operation ...30 Emission Control Systems ...48 Maintenance ...49 POLARIS Products...97 Troubleshooting ...98 Specifications ...102 Warranty ...106 Maintenance Log ...111 Index ...113 3
2013 Polaris Trail Blazer 330 | Owners Manual - Page 7
on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in
2013 Polaris Trail Blazer 330 | Owners Manual - Page 8
, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating this POLARIS vehicle. Safety Training Never operate this vehicle without proper instruction. Take a training course. For more information about safety, contact an authorized POLARIS
2013 Polaris Trail Blazer 330 | Owners Manual - Page 9
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
2013 Polaris Trail Blazer 330 | Owners Manual - Page 10
which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for proper operating procedures. Equipment Modifications The warranty on your POLARIS vehicle is terminated if any equipment has been
2013 Polaris Trail Blazer 330 | Owners Manual - Page 11
SAFETY Safe Riding Gear Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Eye Protection Long Sleeves Gloves Long Pants Helmet Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a
2013 Polaris Trail Blazer 330 | Owners Manual - Page 12
SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings
2013 Polaris Trail Blazer 330 | Owners Manual - Page 13
Safety Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the vehicle. Never operate this vehicle without proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an
2013 Polaris Trail Blazer 330 | Owners Manual - Page 14
SAFETY Operator Safety Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants. Never consume alcohol or drugs before or while operating this vehicle. Never operate at excessive speeds. Travel and turn at speeds
2013 Polaris Trail Blazer 330 | Owners Manual - Page 15
your POLARIS vehicle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 31. Keep both hands on the handlebars. Keep your feet on the footrests. Always travel slowly when operating on unfamiliar terrain
2013 Polaris Trail Blazer 330 | Owners Manual - Page 16
Never attempt to turn the vehicle around on any hill until you've mastered (on level ground) the turning technique outlined in this manual. Always follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill. Never back down a hill. See page 40. 13
2013 Polaris Trail Blazer 330 | Owners Manual - Page 17
for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page 36. Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. See page 41. Always follow the procedures outlined in this
2013 Polaris Trail Blazer 330 | Owners Manual - Page 18
. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking. Never operate this vehicle on a frozen body of water unless you have independently verified that the ice is sufficiently thick to support
2013 Polaris Trail Blazer 330 | Owners Manual - Page 19
have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If an informational or graphic label
2013 Polaris Trail Blazer 330 | Owners Manual - Page 20
SAFETY Safety Labels and Locations Rack Warning, Front and Rear (TRAIL BOSS) WARNING • DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. • Max Rack Loads: Front 75 lbs. (34 kg) Rear 125 lbs. (57 kg) Rack Warning
2013 Polaris Trail Blazer 330 | Owners Manual - Page 21
FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT CAPACITY 415 lbs. (188 kg) INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES. Read Owner's Manual for more detailed loading information. Tire Pressure/Load Alert (TRAIL BLAZER) TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM
2013 Polaris Trail Blazer 330 | Owners Manual - Page 22
SAFETY Safety Labels and Locations Age 16 Alert Clutch Cover Alert NO STEP Reverse Override Warning WARNING Improper use of override button can lead to loss of control resulting in severe injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually, while in
2013 Polaris Trail Blazer 330 | Owners Manual - Page 23
FEATURES AND CONTROLS Switches Engine Stop Switch The engine will not start or run when the switch is in the OFF position. OFF Headlight Switch Engine RUN Stop Switch Push the stop switch down to stop the engine Override quickly. Pull the stop Hazard Switch switch up to the RUN Switch position
2013 Polaris Trail Blazer 330 | Owners Manual - Page 24
FEATURES AND CONTROLS Switches Headlight Switch The lights do not operate unless the main key switch is on and the engine stop switch is in the RUN position. High Beam Low Beam Turn Signal Switch Push the toggle switch either left or right to activate the corresponding turn signal light. The
2013 Polaris Trail Blazer 330 | Owners Manual - Page 25
FEATURES AND CONTROLS Mirrors Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the vehicle. Indicator Lights With the engine running, verify the function of all indicator lights before each use of the vehicle. Tip: The taillight is on whenever the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 26
during operation. Do not start or operate a vehicle with sticking or improperly operating throttle controls. Contact your dealer for repair if throttle problems arise. Throttle Release Switch The throttle release switch causes the engine to stop if the throttle cable sticks in an open position when
2013 Polaris Trail Blazer 330 | Owners Manual - Page 27
may cause the rear wheels to skid and result in loss of control. Read this owner's manual and understand the operation of all brake systems on this vehicle. Always use caution whenever applying the a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. 24
2013 Polaris Trail Blazer 330 | Owners Manual - Page 28
FEATURES AND CONTROLS Brakes Parking Brake Locking the Parking Brake 1. Place the transmission in gear. 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever. 5. To release the parking
2013 Polaris Trail Blazer 330 | Owners Manual - Page 29
FEATURES AND CONTROLS Steering Lock Lock the steering to prevent unauthorized use or theft of the vehicle. Tip: Place the steering lock keys in a safe place. The lock must be replaced if the keys are lost. 1. Turn the handlebars to the full left position. 2. Insert the steering lock key and turn it
2013 Polaris Trail Blazer 330 | Owners Manual - Page 30
FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 32 for correct choke and throttle settings during starting. Fuel Tank Cap Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level
2013 Polaris Trail Blazer 330 | Owners Manual - Page 31
FEATURES AND CONTROLS Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. F: Forward Gear N: Neutral R: Reverse To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. NOTICE: Shifting gears with the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 32
FEATURES AND CONTROLS Recoil Starter If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 32, cranking the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly. 2. Pull slowly so you
2013 Polaris Trail Blazer 330 | Owners Manual - Page 33
OPERATION Break-In Period The break-in period for your new POLARIS vehicle is the first 20 hours of operation. No single action on your part will increase the life and performance of your vehicle more than following the procedures for a proper break-in. Careful treatment of a new engine and drive
2013 Polaris Trail Blazer 330 | Owners Manual - Page 34
OPERATION Pre-Ride Checklist Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Hand brake Brake fluid Foot brake Front
2013 Polaris Trail Blazer 330 | Owners Manual - Page 35
OPERATION Starting the Engine Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. Position the vehicle on a level surface. 2. Place the transmission in neutral. 3. Lock the parking
2013 Polaris Trail Blazer 330 | Owners Manual - Page 36
OPERATION Starting the Engine 8. Do not press the throttle while starting the engine. Turn the ignition key past the ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 9. If the engine does not start, release the starter
2013 Polaris Trail Blazer 330 | Owners Manual - Page 37
OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of
2013 Polaris Trail Blazer 330 | Owners Manual - Page 38
the right signal before a right turn. 2. Steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. Use the same leaning technique for turning in reverse. 3. Practice turning at slow speeds before attempting to turn at
2013 Polaris Trail Blazer 330 | Owners Manual - Page 39
OPERATION Driving on Slippery Surfaces Sideways skid Turn in direction of skid Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when
2013 Polaris Trail Blazer 330 | Owners Manual - Page 40
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Avoid steep hills (25° maximum). 2. Check the terrain carefully. 3. Avoid hills with excessively slippery or loose surfaces. 4. Shift your weight uphill. 5. Drive straight uphill. 25° Maximum 6. Keep your feet on the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 41
OPERATION Driving on a Sidehill (Sidehilling) Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these precautions: 1. Slow down. 2. Avoid hills with excessively slippery or loose surfaces. 3. Avoid crossing the sides of steep hills. 4. Shift your
2013 Polaris Trail Blazer 330 | Owners Manual - Page 42
OPERATION Driving Downhill 25° Maximum When driving downhill, follow these precautions: 1. Check the terrain carefully. 2. Avoid steep hills (25° maximum). 3. Avoid hills with excessively slippery or loose surfaces. 4. Never drive downhill at high speed. 5. Slow down. 6. Avoid driving downhill at
2013 Polaris Trail Blazer 330 | Owners Manual - Page 43
OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m) 1. Stop the vehicle. Keep your weight uphill. 2. Lock the parking brake. Leave the transmission in forward gear. Turn the engine off.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 44
if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 80, then see
2013 Polaris Trail Blazer 330 | Owners Manual - Page 45
OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
2013 Polaris Trail Blazer 330 | Owners Manual - Page 46
OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle
2013 Polaris Trail Blazer 330 | Owners Manual - Page 47
OPERATION Parking on an Incline 25° Ma ximum Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 48
with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
2013 Polaris Trail Blazer 330 | Owners Manual - Page 49
OPERATION Hauling Cargo Load Distribution Read and understand the load distribution warnings listed on warning labels. Never exceed the specified weights. Never carry cargo on the front of the TRAIL BLAZER model. Cargo should be evenly distributed and mounted as low as possible on the rear rack.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 50
OPERATION Hauling Cargo Towing Loads Some models are equipped with a hitch. Accessory hitch kits are available for other models. Towing is approved OFF-ROAD ONLY. Do not exceed the maximum capacities when towing. Do not tow any trailer on a grade steeper than 15°. Always attach a towed load to the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 51
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Spark Arrestor Your POLARIS vehicle has a spark arrestor that was designed for onroad and off-road operation.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 52
conditions and an average vehicle speed of approximately 10 miles per hour (16 km/h). Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy
2013 Polaris Trail Blazer 330 | Owners Manual - Page 53
could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer perform these services. Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear
2013 Polaris Trail Blazer 330 | Owners Manual - Page 54
cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these
2013 Polaris Trail Blazer 330 | Owners Manual - Page 55
MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź Engine mounts Exhaust muffler/ pipe D Spark plug E D Ignition Timing E Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect 1000 (1600) Inspect 1000 (
2013 Polaris Trail Blazer 330 | Owners Manual - Page 56
MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 49. Items not listed in the chart should
2013 Polaris Trail Blazer 330 | Owners Manual - Page 57
MAINTENANCE Engine Oil Oil Recommendations Always change the oil filter whenever changing oil. POLARIS recommends the use of POLARIS PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use
2013 Polaris Trail Blazer 330 | Owners Manual - Page 58
MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 49. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. Place the transmission in neutral. Lock the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 59
MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 49. POLARIS recommends the use of POLARIS Premium AGL Synthetic Gearcase Lube. See page 97 for the part numbers of POLARIS products. Transmission
2013 Polaris Trail Blazer 330 | Owners Manual - Page 60
MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level Adjuster Jam surface. Bolt Nut 2. Place a drain pan beneath the transmission oil drain plug area. 3. Loosen the jam nut. 4. Turn the adjuster bolt in to allow the removal of the drain plug. 5. Remove the drain plug and wipe
2013 Polaris Trail Blazer 330 | Owners Manual - Page 61
mean that brake pads are worn and need to be replaced. Do not operate the vehicle with spongy or weak brakes. See your dealer for service. Operating the vehicle with a spongy brake can result in loss of braking, which could cause an accident. Never operate the vehicle with spongy-feeling brakes
2013 Polaris Trail Blazer 330 | Owners Manual - Page 62
MAINTENANCE Brake Fluid Hand Brake The master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. Master Cylinder Indicator Window 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 63
or alcohol. Do not use spray lubricants or other petroleum-based products. If you discover any damage (cracks, excessive corrosion, warping) see your dealer for service before operating. 60
2013 Polaris Trail Blazer 330 | Owners Manual - Page 64
MAINTENANCE Side Panel Removal Tip: Side panel removal may be difficult until the locking tabs and receivers have been snapped and unsnapped a few times. 1. Remove the seat. 2. Remove the push-pins at the front and rear of the side panel. 3. Grasp the rear of the side panel near the rear cab. Pull
2013 Polaris Trail Blazer 330 | Owners Manual - Page 65
steering or loosening of the handlebars, resulting in loss of control. Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the handlebar cover to Handlebar Bolts access the handlebar bolts. 2. Loosen the four handlebar bolts. 3. Adjust the handlebar to the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 66
record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your POLARIS dealer for service. 63
2013 Polaris Trail Blazer 330 | Owners Manual - Page 67
MAINTENANCE Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut. 4. Rotate the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 68
assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer for service before operating the vehicle. Camber and Caster The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by
2013 Polaris Trail Blazer 330 | Owners Manual - Page 69
the label on your vehicle and in the specifications section of the owner's manual. • Use only original equipment size and type when replacing tires. • tightness and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer. Tire Tread
2013 Polaris Trail Blazer 330 | Owners Manual - Page 70
1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Loosen the wheel nuts slightly. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 3. Place a suitable stand under the footrest frame to raise the wheel slightly
2013 Polaris Trail Blazer 330 | Owners Manual - Page 71
MAINTENANCE Tires Wheel Nut Torque Specifications Front 27 ft. lbs. (37 Nm) Rear 50 ft. lbs. (68 Nm) Check the wheel nut torques occasionally and when they've been loosened for service. Item Front Wheel Nuts Rear Wheel Nuts Torque Specification 27 ft. lbs. (37 Nm) 50 ft. lbs. (68 Nm) 68
2013 Polaris Trail Blazer 330 | Owners Manual - Page 72
MAINTENANCE Air Filter 1. Remove the seat. 2. Release the air box cover clips, and remove the air box cover. 3. Loosen the clamp and remove the filter. 4. Remove the fabric type pre-filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 5. Reinstall the pre-filter
2013 Polaris Trail Blazer 330 | Owners Manual - Page 73
housing is completely dry before reinstalling the drain plug. Water will enter the recoil housing if the starter handle is disengaged from the rope guide when under water. 1. Place the transmission in gear. 2. Lock the parking brake. 3. Stop the engine. 4. Remove the drain screw on the bottom of the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 74
MAINTENANCE Carburetor Your POLARIS vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at temperatures of 4 degrees C. or higher. Above 1800 meters the engine air/fuel mixture becomes too rich and the engine loses approximately 3% of its
2013 Polaris Trail Blazer 330 | Owners Manual - Page 75
MAINTENANCE Drive Chain Drive Chain Lubrication The drive chains are equipped with o-ring-sealed, permanently greased pins and rollers. However, the outer surfaces of the roller must be lubricated. Always inspect the drive chain prior to operating the vehicle. Check for damaged or missing o-rings or
2013 Polaris Trail Blazer 330 | Owners Manual - Page 76
1 3/16"-3/8" (5 mm - 10 mm) Use the following procedure if adjustment is required. 1. Remove the chain guard. Pin Punch 2. Loosen the chain guide. 3. Loosen the two eccentric locking bolts. 4. Loosen the caliper mounting bolt located on the left side of the swing arm. Locking Bolts 5. Insert a pin
2013 Polaris Trail Blazer 330 | Owners Manual - Page 77
around the chain. Tip: The chain is adjusted correctly when the tightest portion of the chain has approximately 3/8" (10mm) deflection. 11. Position the chain guide to allow 1/8" (3 mm) clearance and tighten the retaining bolt to 5 ft. lbs. (7 Nm). 12. Reinstall the chain guard (if equipped). 74
2013 Polaris Trail Blazer 330 | Owners Manual - Page 78
MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 25 ft. (7.6 m) X X 2" (5 cm) 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2.
2013 Polaris Trail Blazer 330 | Owners Manual - Page 79
normal operation. Wash the headlights and taillights frequently. Hot components can cause burns to skin. Allow lamps to cool before servicing. Headlamp Replacement When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that
2013 Polaris Trail Blazer 330 | Owners Manual - Page 80
MAINTENANCE Lights Indicator Lamp Replacement 1. Remove the instrument panel, if necessary, to access the back of the indicator panel. 2. Using a small, straight-blade screwdriver, turn the base of the bulb 1/4 turn counterclockwise. 3. Using a needle-nose pliers or similar tool, pull the lamp out
2013 Polaris Trail Blazer 330 | Owners Manual - Page 81
MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 102 for the recommended spark plug type and gap for your vehicle. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. Plug
2013 Polaris Trail Blazer 330 | Owners Manual - Page 82
will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be flaky and white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
2013 Polaris Trail Blazer 330 | Owners Manual - Page 83
screw. 9. Turn the fuel valve on. 10. Attempt to start the engine. If necesDrain Screw sary, repeat the drying procedure. 11. Have the vehicle serviced by your dealer promptly, whether you succeed in starting it or not. 12. If water has been ingested into the transmission, follow the procedure on
2013 Polaris Trail Blazer 330 | Owners Manual - Page 84
of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrestor while the system is hot. Allow components to cool sufficiently before proceeding. Use the following procedure to periodically purge
2013 Polaris Trail Blazer 330 | Owners Manual - Page 85
PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury safe: • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it
2013 Polaris Trail Blazer 330 | Owners Manual - Page 86
MAINTENANCE PVT System The basic operation of the POLARIS PVT system is dependent on engine speed and vehicle torque requirements. As engine speed increases, the force exerted on the movable drive sheave by the flyweights also increases. This, in turn, increases the amount of pinch applied to the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 87
There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Move the vehicle out of the water. 2. Remove the slips, repeat the process. 7. Take the vehicle to your dealer for service as soon as possible. 84
2013 Polaris Trail Blazer 330 | Owners Manual - Page 88
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last
2013 Polaris Trail Blazer 330 | Owners Manual - Page 89
MAINTENANCE Battery Battery Removal 1. 2. 3. 4. 5. 6. 7. 8. 9. Place the transmission in gear. Lock the parking brake. Remove the seat. Disconnect the battery hold-down strap. Remove the battery cover (if equipped). On conventional batteries, remove the battery vent tube. Disconnect the black (
2013 Polaris Trail Blazer 330 | Owners Manual - Page 90
has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 89 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With
2013 Polaris Trail Blazer 330 | Owners Manual - Page 91
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to
2013 Polaris Trail Blazer 330 | Owners Manual - Page 92
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
2013 Polaris Trail Blazer 330 | Owners Manual - Page 93
MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge 100% Charge Time Voltage 12.8-13.0 volts Action None, check at 3 mos. from date of manufacture May need slight charge, if no charge given, check in
2013 Polaris Trail Blazer 330 | Owners Manual - Page 94
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose,
2013 Polaris Trail Blazer 330 | Owners Manual - Page 95
the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
2013 Polaris Trail Blazer 330 | Owners Manual - Page 96
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
2013 Polaris Trail Blazer 330 | Owners Manual - Page 97
. See page 91. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
2013 Polaris Trail Blazer 330 | Owners Manual - Page 98
two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. See page 94. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Remove the spark plug. Pour 2-3 tablespoons (30-40 ml) of
2013 Polaris Trail Blazer 330 | Owners Manual - Page 99
beginning on page 49. Battery Storage See pages 88-89 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely support the vehicle with the tires slightly off the ground. Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover
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POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878068 2878069 2871653 2872276 2870465 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) PS-4 PLUS Performance Synthetic 2W-
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TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low
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TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge the battery to 12.8 VDC Check all connections
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TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too
2013 Polaris Trail Blazer 330 | Owners Manual - Page 104
TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Overuse of choke Fouled
2013 Polaris Trail Blazer 330 | Owners Manual - Page 105
SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height
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SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake,
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SPECIFICATIONS TRAIL BLAZER 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity (Accessory) Rear Rack Capacity (Accessory) Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall
2013 Polaris Trail Blazer 330 | Owners Manual - Page 108
SPECIFICATIONS TRAIL BLAZER 330 INTERNATIONAL Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake,
2013 Polaris Trail Blazer 330 | Owners Manual - Page 109
COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehcile is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. 106
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for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
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WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are
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WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the vehicle. The exclusive remedy for breach of this warranty shall be, at POLARIS' exclusive option, repair or replacement of any
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THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
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MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 111
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MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 112
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INDEX A Age Restrictions ...5 Air Filter ...69 D Driving on a Sidehill...Driving on Slippery Surfaces ...Driving Over Obstacles ...Driving Procedures ...Driving Through Water ...Driving Uphill...38 36 42 34 41 37 B Battery ...85-90 Charging (Conventional) ...89 Charging (Sealed) ...89-90 Fluid (
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75-77 Headlamp Replacement ...76 Headlight Beam Adjustment...75 Indicator Lamp Replacement ...77 Taillight/Brakelight Replacement 77 Load Distribution...46 Lubrication Guide ...53 S Safety Labels ...16-19 "No Passenger" Warning ...18 Age 16 Alert ...19 Clutch Cover Alert ...19 Hill Operation Alert
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INDEX S Stop Switch ...20 Storage ...91-96 Switches ...20-21 Engine Stop Switch ...20 Hazard Switch ...21 Headlight Switch ...21 Horn Switch ...21 Main Key Switch ...21 Override Switch ...20 Turn Signal Switch...21 T Towing Loads ...47 Training, Safety ...5 Transmission Oil...56-57 Transporting the