2013 Polaris Ranger 6x6 800 Owners Manual

2013 Polaris Ranger 6x6 800 Manual

2013 Polaris Ranger 6x6 800 manual content summary:

  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 1
    RANGER® 800 RANGER® 6X6 800 RANGER CREW® 800 Owner's Manual for Maintenance and Safety
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 3
    The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 4
    slowly in reverse - avoid sharp turns or sudden braking. • Make sure passengers read and understand all safety labels. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc. 2100 Hwy. 55
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 5
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a Factory Certified Master
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 6
    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 7
    TABLE OF CONTENTS Introduction ...4 Safety ...6 Features and Controls ...16 Operation ...29 Emission Control Systems ...42 Maintenance ...43 Specifications ...78 POLARIS Products...84 Troubleshooting ...85 Warranty ...88 Maintenance Log ...93 Index ...94 3
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 8
    must be able to comfortably reach the floor and hand holds. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets while riding in this vehicle. • Always wear a helmet, eye protection, gloves, long-sleeve shirt, long
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 9
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 10
    of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 11
    heavy throttle. • Operate slowly in reverse - avoid sharp turns or sudden braking. • Make sure passengers read and understand all safety labels. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7177615 7
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 12
    (69) 2000 lbs. (907 kg) TIRE PRESSURE IN PSI (KPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for more detailed loading information. 7177689 8
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 13
    SAFETY Safe Riding Gear Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Long Sleeves Eye Protection Helmet Long Wearing a helmet can prevent a severe Pants head injury. Whenever riding this POLARIS vehicle,
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 14
    Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under age
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 15
    exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always engage the park brake before getting out of the
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 16
    SAFETY Operator Safety Equipment Modifications We strongly recommend that consumers do not install on a POLARIS RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 17
    vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 18
    is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 19
    vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Frozen Bodies of Water Severe water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers,
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 20
    FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator and passengers at all times. Any illustrations without cab nets are only to allow component identification. Always use the cab nets. Not all models
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 21
    at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. Using Low Range Always shift into low gear for any of the following conditions. • Operating in rough terrain or over obstacles • Loading
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 22
    Differential Unlock Differential Lock Press the top of the rocker switch to engage All Wheel Drive (AWD). See page 40 for operating Differential Unlock instructions. Move the rocker switch to the center position to lock the differential and operate in rear wheel drive. Press the bottom of the switch
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 23
    FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 37-38. Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 24
    tension after the first 25 hours of operation and every 100 hours thereafter to ensure proper cable tension. See page 64. Always apply the service brakes before engaging or releasing the park brake. 1. Apply the brakes. 2. Pull the park brake lever downward as far as possible. 3. To release the
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 25
    FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an accident or overturn. Cab nets must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle.
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 26
    . 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self-tighten. Tip: The center belt must be tightened manually by pulling on the strap. Buckle 4. To release the seat belt, press the square red button in the buckle's center. Seat Belt Inspection Inspect all
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 27
    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 28
    when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your authorized POLARIS dealer for service. This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position. This lamp illuminates when the headlamp switch
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 29
    - The clock displays time in a 12-hour or 24-hour format. See page 26 for resetting instructions. 6. Service Indicator - A flashing wrench symbol alerts the operator that the preset service interval has been reached. The vehicle should be brought to your dealer for scheduled maintenance. See page
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 30
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Tip: To exit the set-up mode at any time, wait
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 31
    release the MODE button to advance the hours to the desired setting (including OFF). Press and hold the MODE button to set the new service hour interval. Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Please see your POLARIS dealer for all major repairs
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 32
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Engine Error Codes Suspect Parameter Error Code The error screen displays only when the Number (SPN) Number (0-9) CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 33
    of control, accident or overturn, which may result in serious injury or death. Read and understand all warnings outlined in the safety section of this manual. Break-In Period The break-in period for your new RANGER is the first twenty hours of operation, or the time it takes to use
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 34
    OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 35
    OPERATION Starting the Engine Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. Apply the brakes. Engage the park brake. Shift the transmission to neutral. Do not press the throttle pedal while starting the engine.
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 36
    cab nets while riding in this vehicle. 5. Start the engine and allow it to warm up. 6. Apply the service brakes and shift the transmission into gear. 7. Check your surroundings and determine your path of travel. 8. Release all operating guidelines as outlined on safety labels and in this manual. 32
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 37
    OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 38
    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. 2. 3. 4. Always travel straight uphill. Avoid steep hills (15° maximum). Keep both feet on the floor. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively slippery or loose
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 39
    pressure to the pedal repeatedly until braking action is normal. NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 43. Give special attention to engine oil, transmission oil, all gearcase fluids, and
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 40
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 41
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 42
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 MPH (16 km
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 43
    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. Place the transmission in gear. Engage the park brake. 3. Dismount the vehicle. 4. Ensure that the cargo is positioned evenly or
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 44
    in reverse for at least 10 feet (3 m). 3. Stop completely. 4. Shift into low gear and drive forward. 5. If the front gearcase remains locked after following these instructions, see your dealer for service. 40
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 45
    OPERATION All Wheel Drive (AWD) Locking the Differential NOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Locking the differential
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 46
    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 47
    the cause or see your dealer. Maintenance Chart Key Ź Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) D Have an authorized POLARIS dealer perform
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 48
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 49
    (if equipped) Ź Headlight aim 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - Ź Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service D Have an authorized POLARIS dealer perform these
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 50
    MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 43, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 51
    MAINTENANCE Engine Intake Restrictor Plate Some RANGER 800 models are equipped with an intake restrictor plate in order to meet vehicle class regulations. This plate MUST NOT be removed for any reason. Removal of the intake restrictor plate will void the warranty on the vehicle. Engine Oil Always
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 52
    MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minutes
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 53
    MAINTENANCE Gearcases Gearcase Specification Chart RANGER 4X4 Gearcase Specifications Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL PLUS Transmission Fluid Demand Drive Plus Fluid Capacity 34 oz. (1000 ml) 9.3 oz. (275 ml) Fill Plug(s) Torque 12 ft. lbs. (16.3 Nm) 8-10 ft. lbs.
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 54
    MAINTENANCE Gearcases Transmission (Main Gearcase) (4X4/CREW) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Refer to the Gearcase Specifications Chart on page 49 for recommended lubricants, capacities and torque
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 55
    MAINTENANCE Gearcases Transmission (Main Gearcase) (6X6) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Maintain the oil level even with the bottom of the fill plug hole. Refer to the Gearcase Specifications Chart on
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 56
    the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. Oil Change Fill 1. Support the vehicle securely with a jackstand. Plug 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 57
    MAINTENANCE Gearcases Middle Gearcase (6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 58
    MAINTENANCE Gearcases Rear Gearcase (6X6) Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Refer to the Gearcase Specifications Chart on page 49 for recommended lubricants, capacities and torque specifications. See page
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 59
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 60
    MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 61
    MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). The overflow bottle
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 62
    (PVT) System WARNING Failure to comply with the instructions in this warning can result in severe injury or clutch and vent system when replacing the belt. • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 63
    when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a . 7. Allow the engine RPM to settle to idle speed. Apply the service brakes. Release the park brake and shift the transmission to the lowest available
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 64
    and reinstall, or replace with new plugs. 6. Attempt to start the engine. If necessary, repeat the drying procedure. 7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the PVT follow the procedure on page
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 65
    the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool sufficiently before proceeding. • Remove any combustible
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 66
    . Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Throttle Freeplay Inspection If the throttle pedal has excessive play due to cable stretch or misadjustment, it will cause
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 67
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 19. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 68
    occurs, move the park brake lever to the forward-most position, then inspect and adjust park brake cable tension. Tip: If performing this service is difficult due to conditions or location, open the hood and temporarily disconnect the park brake connector. This will inactivate the limiting function
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 69
    . Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut (
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 70
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 5. Attach the wheel nuts and washers and finger tighten. 6. Carefully lower the
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 71
    shorten the life of the lamp. Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. Wiring Harness 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 72
    MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Place the transmission in gear. Engage the park brake. 3. Measure the distance from the floor to the center of the
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 73
    that a fuse or relay may not be working properly, please see your POLARIS dealer. Fuse 20A 10A 20A 20A 20A 30A Feature Supported Accessories, 12V Power Receptacle Electronic Fuel Injection Engine Control Module Lights Main Fuse - Ignition, Instrument Cluster Power Steering (if equipped) Power
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 74
    MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 75
    MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 76
    life. It can also hinder vehicle performance. Follow the battery charging instructions on page 73 before installing the battery. 1. Ensure that the battery wheel well. 4. Route the vent tube through the hole in the frame support from the back side and place it behind the wheel well panel. NOTICE
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 77
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 78
    Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 79
    . See page 74. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 80
    any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 81
    MAINTENANCE Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. Fill the fuel tank
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 82
    SPECIFICATIONS RANGER 4X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 83
    SPECIFICATIONS RANGER 4X4 Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Rear Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake, Park Hood Headlight Taillights
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 84
    SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 85
    SPECIFICATIONS RANGER 6X6 Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Center/Rear Tire Pressure - Front Tire Pressure - Center/Rear Brakes, Front/Rear Brake, Park Hood
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 86
    SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 87
    SPECIFICATIONS RANGER CREW Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake, Park Hood Headlight
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 88
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878068 2878069 2877922 2877923 2871653 2872276 2870465 2871323 2871534 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2872189 2871956 2871076 Description Engine Lubricant Fogging Oil (12 oz./355 ml Aerosol) PS-4
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 89
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 90
    TROUBLESHOOTING Park Brake Engine Limiting Feature Fails to Disengage Possible Cause Park brake Disconnect the connector if temporary continued operation is necessary, see your dealer promptly for service Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 91
    TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 92
    and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 93
    THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 94
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 95
    WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 96
    responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 97
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 93
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 98
    INDEX A Accessory Outlets ...17 Air Filter ...60 Air Filter Cleaning...60 All Wheel Drive ...40-41 Disengaging AWD ...40 Engaging AWD...40 Locking the Differential ...41 All Wheel Drive Switch...18 Arrester, Spark, Warning...61 Auxiliary Outlets ...17 Axle Nut Inspection...65 Axle Nut Torque ...65
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 99
    INDEX F Fan, Cooling ...Filter Cleaning, Air ...Filter Systems ...Filter, Air ...Filter, Fuel Vent Line ...Fluid Battery ...70 Brake ...63 Fluid Change Engine Oil ...48 Front Gearcase ...52 Main Gearcase (4X4/Crew) ...50 Main Gearcase (6X6) ...51 Middle Gearcase ...53 Rear Gearcase ...54
  • 2013 Polaris Ranger 6x6 800 | Owners Manual - Page 100
    INDEX P Park Brake ...20 Park Brake Adjustment ...64 Park Brake Inspection ...63 Parking on an Incline ...36 Parking the Vehicle ...36 Part Numbers ...84 Periodic Maintenance Chart ...43-45 Plug Gap ...55 Plug Torque ...55 Plug, Accessory ...17 Plugs, Fouled ...55 Plugs, Spark ...55 Polaris Products
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100

Owner's Manual
for Maintenance and Safety
RANGER
®
800
RANGER
®
6X6 800
RANGER
CREW
®
800