2012 Polaris Ranger 500 EFI 4x4 Owners Manual
2012 Polaris Ranger 500 EFI 4x4 Manual
2012 Polaris Ranger 500 EFI 4x4 manual content summary:
- 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 1
PMS 419 RANGER 500 EFI 4X4 500 EFI CREW Owner's Manual for Maintenance and Safety - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 2
WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 3
The text is printed on 100% recycled with 40% post-consumer waste (PCW). - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 4
. Make sure passenger reads and understands all safety labels. Watch for branches or other hazards that could enter vehicle. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc. 2100 Hwy - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 5
operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 6
omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 7
TABLE OF CONTENTS Introduction ...4 Safety ...6 Features and Controls ...17 Operation ...30 Emission Control Systems ...42 Maintenance ...43 Specifications ...74 POLARIS Products...76 Troubleshooting ...77 Warranty ...80 Maintenance Log ...85 Index ...87 3 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 8
passenger must be able to comfortably reach the floor and hand holds. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets while riding in this vehicle. • Always keep hands and feet inside the vehicle at all times - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 9
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 10
of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 11
reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7176169 Discretionary Warning (Crew) WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. NEVER Operate: • At - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 12
For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the box. Read Owner's Manual for more detailed loading information. 7177073 Passenger/Tire Pressure Warning (Crew) WARNING • Passengers can be thrown off. This can cause serious injury or - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 13
SAFETY Safe Riding Gear Always wear appropriate clothing when riding a POLARIS vehicle. Wear protective clothing for comfort and to reduce the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 14
Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under age - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 15
the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always place the transmission in PARK before getting out - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 16
SAFETY Operator Safety Equipment Modifications We strongly recommend that consumers do not install on a POLARIS RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 17
vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 18
and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 19
-ventilated areas. Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. Operating at - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 20
. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Slippery Terrain Failure to use of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 21
FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator and passengers at all times. The vehicle illustrated below is shown without cab nets only to allow component identification. Always use the cab nets. - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 22
is moving. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. NOTICE: Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Always shift when - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 23
switch to engage All Wheel Drive (AWD). See page 41 for AWD operating instructions. Move the rocker switch to the center position to lock the differential and two wheel drive (2WD). See page 40 for Differential Lock operating instructions. Press the bottom of the switch to unlock the differential and - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 24
FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 38-39. Brake - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 25
. 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self tighten. Tip: The center belt must be tightened manually by pulling on the strap. Buckle 4. To release the seat belt, press the square red button in the buckle's center. Seat Belt Inspection Inspect all - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 26
FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an accident or overturn. Cab nets must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle. - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 27
in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 28
FEATURES AND CONTROLS Instrument Cluster The instrument cluster measures distance traveled by the vehicle, as well as time, hours of operation and engine RPM. Tip: In addition to showing vehicle speed, the speedometer needle flashes when a low fuel condition exists. Speedometer Speedometer Needle - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 29
Reverse Gear P = Park 2 2. AWD Indicator - This indicator illuminates when the AWD switch is in the AWD position. 1 3. Engine Hour Display Indicator 4. Service Interval/Diagnostic Mode Indicator 5. Low Battery and Over Voltage - This warning usually indicates that the vehicle is operating at an RPM - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 30
FEATURES AND CONTROLS Instrument Cluster Rider Information Center Standard Modes Use the yellow mode button located under the speedometer to toggle through the mode options. See page 18. Odometer Mode The odometer records the miles traveled by the vehicle. Trip Meter Mode The trip meter records the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 31
, until either ON or OFF appears in the Rider Information Center, depending on your preference. To reset the service interval: 1. Enter the diagnostic mode. 2. Toggle to the service interval screen. 3. Press and hold the mode button for 2-3 seconds, until the wrench icon flashes. Release the button - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 32
FEATURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Mode Miles/Kilometers toggle The display in the tripmeter and odometer can be changed to display either standard or metric units of measurement. 1. Enter the diagnostic mode. 2. Toggle to the screen that displays either - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 33
FEATURES AND CONTROLS Instrument Cluster Rider Information Center Blink Code Descriptions Blink Code -21 45 46 22 22 23 42 42 51 51 51 52 52 52 53 53 53 54 54 54 55 55 55 56 56 56 57 57 57 58 58 58 41 41 61 Failure Description No RPM Signal Loss of Synchronization Barometric Pressure Sensor: - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 34
, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-In Period The break-in period for your new POLARIS RANGER is the first twenty hours of operation, or the time it takes to - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 35
OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Park - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 36
OPERATION Starting Engine 1. 2. 3. 4. Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. Apply the brakes. Place the transmission in PARK. Do not press the throttle pedal while starting the engine. Turn the ignition - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 37
and allow it to warm up. 4. Always use the cab nets while riding in this vehicle. 5. Apply the service brakes and shift the transmission into gear. 6. Check your surroundings and determine your path of travel. 7. Keeping all operating guidelines as outlined on safety labels and in this manual. 33 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 38
OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 39
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid steep hills (15 maximum). 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. 5. Never climb hills with excessively slip15 maximum - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 40
to the pedal repeatedly until braking action is normal. NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 43. Give special attention to engine oil, transmission oil, front and rear gearcases (if - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 41
OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 42
with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 43
OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 mph (16 km - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 44
in AWD, the rear wheels rotate at the same speed. The front wheels also rotate at the same speed. See page 41 for AWD operating instructions. 2WD/Rear Differential Locked Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 45
causes increased steering effort and some vehicle speed restriction. If the front gearcase remains locked after following these instructions, return the vehicle to your dealer for service. 1. Stop the vehicle. 2. Operate in reverse for at least 10 feet. 3. Stop completely. 4. Shift into low gear and - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 46
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 47
the cause or see your dealer. Maintenance Chart Key Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Have an authorized POLARIS dealer perform - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 48
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval ( belt Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service. Have an authorized POLARIS dealer perform these - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 49
MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) 6M 6M 6M 12 M Hours Calendar Cooling system (if applicable) Engine oil change Oil filter change E Fuel system Remarks Miles (Km) Inspect coolant strength seasonally; pressure test system yearly Perform a - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 50
MAINTENANCE Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Always change the oil filter whenever changing oil. WARNING! Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 51
MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Start - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 52
MAINTENANCE Engine Oil Oil and Filter Change 11. Reattach the oil line. 12. Place shop towels beneath the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 13. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 14. Lubricate the gasket on - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 53
MAINTENANCE Gearcases Gearcase Specification Chart Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant Premium AGL Synthetic Gearcase Lube Demand Drive Plus Fluid Capacity 34 oz. (1000 ml) 9.3 oz. (275 ml) Fill Plug(s) Torque 12 ft. lbs. (16.3 Nm) 8-10 ft. lbs. (11-13.6 Nm Drain Plug - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 54
2. Remove the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. Oil Change 1. Support the vehicle securely with a jackstand. Fill Plug 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 55
be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 56
MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 57
MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 58
to comply with the instructions in this warning can the belt. • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only on the transmission and engine. See your dealer promptly for service if any seals appear to be damaged. Tip: Belt slip - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 59
Drying There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the slips, repeat the process. 8. Take the vehicle to your dealer for service as soon as possible. 55 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 60
and reinstall, or replace with new plugs. 6. Attempt to start the engine. If necessary, repeat the drying procedure. 7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the PVT follow the procedure on page - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 61
MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle openings for extended periods. 1. Lift the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 62
the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Exhaust system temperatures can reach 1000 F. Allow components to cool sufficiently before proceeding. • Remove any combustible - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 63
. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Throttle Freeplay Inspection If the throttle pedal has excessive play due to cable stretch or misadjustment, it will cause - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 64
MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 20. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 65
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 43. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. 3. There should - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 66
. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut ( - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 67
tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 3. Attach the wheel nuts and washers and finger tighten. 4. Carefully lower the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 68
your POLARIS dealer. Fuse 10A 10A 10A 20A Feature Supported Accessories, 12V Power Receptacle Headlight Taillight Chassis Lights Poor CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. Wiring Harness 2. Unplug the headlamp from the wiring harness. Be sure to - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 69
MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 70
MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 71
MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative ( - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 72
not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 69 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the fully charged battery in the battery holder - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 73
charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If the voltage is less - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 74
Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 75
and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 76
any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 77
MAINTENANCE Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. Fill the fuel tank - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 78
SPECIFICATIONS RANGER 500 EFI 4X4 Maximum Weight Capacity (includes weight of operator, passenger, cargo, accessories) Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 79
SPECIFICATIONS RANGER 500 EFI 4X4 Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlights Taillights Brake Light Indicator - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 80
POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878068 2878069 2877922 2877923 2871653 2872276 2870465 2871323 2871534 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2872189 2871956 2871076 Description Engine Lubricant Fogging Oil (12 oz./355 ml Aerosol) PS-4 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 81
TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 82
TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Loose electronic control box connections Solution Recharge the battery to - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 83
TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 84
and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 85
THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 86
must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 87
WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 88
responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 89
MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 85 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 90
MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 86 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 91
INDEX A Accessory Outlets ...Adjustments Shock Spring ...61 Throttle Freeplay ...59 Air Filter ...All Wheel Drive ...All Wheel Drive Switch ...Auxiliary Outlets...AWD Diagnostics ...Axle Nut Torque ...18 C Coolant Level, Overflow Bottle ...53 Coolant Level, Radiator ...53 Coolant, Adding or - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 92
INDEX F Fastener Torque, Cylinder Head/Base...Filter Systems ...Filter, Air ...Filter, Breather...Fluid Change Engine Oil ...47-48 Front Gearcase ...50 Main Gearcase ...49 Transmission ...49 Fluid Level Coolant (Overflow Bottle) ...53 Coolant (Radiator) ...53 Engine Oil ...46 Front Gearcase ...50 - 2012 Polaris Ranger 500 EFI 4x4 | Owners Manual - Page 93
...51 Plug Torque...51 Plug, Accessory ...18 Plugs, Fouled ...51 Polaris Products ...76 Polishing the Vehicle ...70 Pre-Ride Inspection...31 Programmable Service Interval ...27 PVT Break-In ...30 PVT Drying...55 PVT System ...55 PVT System Operation ...54 PVT Warning ...54-55 PVT, Cleaning Debris
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PMS 419
Owner's Manual
for Maintenance and Safety
500 EFI 4X4
500 EFI CREW
RANGER