2011 Polaris Ranger XP 800 Owners Manual

2011 Polaris Ranger XP 800 Manual

Get 2011 Polaris Ranger XP 800 PDF manuals and user guides View all 2011 Polaris Ranger XP 800 manuals

2011 Polaris Ranger XP 800 manual content summary:

  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 1
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 3
    The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 4
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 5
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a Factory Certified Master
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 6
    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 7
    TABLE OF CONTENTS Introduction ...4 Safety ...7 Features and Controls ...20 Operation ...40 Emission Control Systems ...56 Maintenance ...57 Specifications ...104 POLARIS Products...110 Troubleshooting ...111 Declaration of Conformity ...115 Warranty ...116 Maintenance Log ...123 Index ...125 3
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 8
    your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 9
    passenger must be able to comfortably reach the floor and hand holds. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets while riding in this vehicle. • Always keep hands and feet inside the vehicle at all times
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 10
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 11
    the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the Be careful if load extends over the side of the box. Read Owner's Manual for more detailed loading information. 7176334 * RANGER 4X4 models sold in California are
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 12
    box. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the box. Read Owner's Manual for more detailed loading information. 7175214 8
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 13
    SAFETY Safety Labels and Locations Age 16 Warning Shift Caution Discretionary Warning Clutch Cover Warning Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 14
    sudden braking. • Make sure passenger reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 7176128 10
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 15
    sudden braking. • Make sure passenger reads and understands all safety labels. • Watch for branches or other hazards that could enter vehicle. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS 7176321 11
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 16
    Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under age
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 17
    or make sudden gear changes. Never go over the top of a hill at high speed. • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 18
    exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always engage the park brake before getting out of the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 19
    SAFETY Operator Safety Equipment Modifications We strongly recommend that consumers do not install on a POLARIS RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 20
    vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. Using Alcohol or Drugs Operating the vehicle after consuming alcohol or drugs could adversely
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 21
    and maintenance procedures and schedules described in the owner's manual. Handling Gasoline Gasoline is highly flammable and explosive under result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 22
    SAFETY Operator Safety Operating at Excessive Speeds Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and your passenger's skills. Operating
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 23
    vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating on Frozen Bodies of Water Severe water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers,
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 24
    FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle. Cab nets must be used by both operator and passengers at all times. Any illustrations without cab nets are only to allow component identification. Always use the cab nets. Not all models
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 25
    FEATURES AND CONTROLS Component Locations 6X6 Storage Box Storage Compartment Tailgate Tailgate Latch Release Receiver Hitch CV Boot/Rear Caliper Muffler (Spark Arrestor) 21
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 26
    FEATURES AND CONTROLS Console Park Brake Lever Gear Selector (Shifter) Instrument Cluster Mode Button 12V Auxiliary Outlets Storage Tray Cup Holder Storage Compartment Auxiliary Outlets The 12-volt receptacles have spade connections on the back that may be used to power an auxiliary light or
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 27
    the engine is at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. 23
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 28
    FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. OFF ON START The engine is off. Electrical circuits are off,
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 29
    Lock • Differential Unlock Press the top of the rocker switch to Differential Unlock engage All Wheel Drive (AWD). See page 54 for operating instructions. Move the rocker switch to the center position to lock the differential and operate in rear wheel drive. Press the bottom of the switch
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 30
    FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 50-52. Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 31
    tension after the first 25 hours of operation and every 100 hours thereafter to ensure proper cable tension. See page 86. Always apply the service brakes before engaging or releasing the park brake. 1. Apply the brakes. 2. Pull the park brake lever downward as far as possible. 3. To release the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 32
    FEATURES AND CONTROLS Seat Removal Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets. Fuel Cap The fuel tank
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 33
    FEATURES AND CONTROLS Cab Nets Riding in this vehicle without using the cab nets increases the risk of serious injury or death in the event of an accident or overturn. Cab nets must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 34
    twisted. 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self-tighten. Tip: The center belt must be tightened manually by pulling on the strap. 4. To release the seat belt, press the square red button in the buckle's center. 30
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 35
    FEATURES AND CONTROLS Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 36
    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 37
    when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your authorized POLARIS dealer for service. Neutral High Beam Helmet/Seat Belt This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position. This
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 38
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 39
    - The clock displays time in a 12-hour or 24-hour format. See page 37 for resetting instructions. 6. Service Indicator - A flashing wrench symbol alerts the operator that the preset service interval has been reached. The vehicle should be brought to your dealer for scheduled maintenance. See page
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 40
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. Tip: To exit the set-up mode at any time, wait
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 41
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Clock Mode Tip: The clock must be reset any time the battery has been disconnected or discharged. 1. Turn the key to the ON position. Use the MODE button to toggle to the odometer display. 2. Press and hold the MODE button until the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 42
    release the MODE button to advance the hours to the desired setting (including OFF). Press and hold the MODE button to set the new service hour interval. Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Please see your POLARIS dealer for all major repairs
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 43
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Engine Error Codes Suspect Parameter Error Code The error screen displays Number (SPN) Number (0-9) only when the CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 44
    of control, accident or overturn, which may result in serious injury or death. Read and understand all warnings outlined in the safety section of this manual. Break-In Period The break-in period for your new RANGER is the first twenty hours of operation, or the time it takes to use
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 45
    OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 46
    OPERATION Starting the Engine Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets. Apply the brakes. Engage the park brake. Shift the transmission to neutral. Do not press the throttle pedal while starting the engine.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 47
    fasten the seat belt. Always use the cab nets while riding in this vehicle. Start the engine and allow it to warm up. Apply the service brakes and shift the transmission into gear. Check your surroundings and determine your path of travel. Release the park brake. Keeping both hands on the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 48
    /or cargo on board. Allow more time and distance for braking. 10. Always follow all operating guidelines as outlined on safety labels and in this manual. 44
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 49
    OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 50
    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 51
    OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1. Slow down. 2.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 52
    pressure to the pedal repeatedly until braking action is normal. NOTICE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 57. Give special attention to engine oil, transmission oil, all gearcase fluids, and
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 53
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 54
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 55
    OPERATION Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 56
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 mph (16 km
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 57
    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Place the transmission in gear. 4. Engage the park brake. 5. Dismount the vehicle. 6. Ensure that the cargo is positioned
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 58
    in reverse for at least 10 feet (3 m). 3. Stop completely. 4. Shift into low gear and drive forward. 5. If the front gearcase remains locked after following these instructions, see your dealer for service. 54
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 59
    OPERATION All Wheel Drive (AWD) Locking the Differential NOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Locking the differential
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 60
    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 61
    riding conditions and an average vehicle speed of approximately ten (10) miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition • Frequent immersion in mud, water or sand • Racing or race-style high RPM use • Prolonged low speed, heavy
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 62
    Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) n Have an authorized POLARIS dealer perform these services. WARNING! Improperly performing the procedures marked with a n could result in component failure and lead to serious injury or death. Have an
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 63
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 64
    Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform these
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 65
    MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 57, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 66
    MAINTENANCE Engine Intake Restrictor Plate Some RANGER 800 models are equipped with an intake restrictor plate in order to meet vehicle class regulations. This plate MUST NOT be removed for any reason. Removal of the intake restrictor plate will void the warranty on the vehicle. Engine Oil Always
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 67
    MAINTENANCE Engine Oil Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Always use the recommended engine oil. Oil Check The oil dipstick and fill tube is located on the engine. 1. Position the vehicle on a level surface. 2. Lift the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 68
    MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Run the engine for two to three minutes
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 69
    MAINTENANCE Engine Oil Oil and Filter Change 13. Remove the dipstick and fill the sump with two quarts (1.9 l) of recommended oil. 14. Shift the transmission to neutral. 15. Apply the brakes. Engage the park brake. 16. Start the engine. Allow it to idle for one to two minutes. 17. Stop the engine.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 70
    MAINTENANCE Gearcases Gearcase Specification Chart RANGER 4X4 Gearcase Specifications Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL PLUS Transmission Fluid Demand Drive Plus Fluid Capacity 34 oz. (1000 ml) 9.3 oz. (275 ml) Fill Plug Torque 12 ft. lbs. (16.3 Nm) 8-10 ft. lbs.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 71
    MAINTENANCE Gearcases Transmission (Main Gearcase) (4X4/CREW) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Maintain the oil level even with the bottom of the fill plug hole threads. Refer to the Gearcase Specifications
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 72
    MAINTENANCE Gearcases Transmission (Main Gearcase) (6X6) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Maintain the oil level even with the bottom of the fill plug hole. Refer to the Gearcase Specifications Chart on
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 73
    . Check the oil level. 3. Add the recommended oil as needed. Fill 4. Reinstall the fill plug. Torque to Plug specification. Drain Plug Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 74
    MAINTENANCE Gearcases Middle Gearcase (6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 75
    MAINTENANCE Gearcases Rear Gearcase (6X6) Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Refer to the Gearcase Specifications Chart on page 66 for recommended lubricants, capacities and torque specifications. See page
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 76
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 77
    MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 78
    MAINTENANCE Cooling System Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 79
    MAINTENANCE Cooling System Radiator Coolant Level 1. Lift the hood. CAUTION! Escaping steam can cause burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap. 2. Slowly remove the radiator cap. 3. View the coolant level
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 80
    (PVT) System WARNING Failure to comply with the instructions in this warning can result in severe injury or • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 81
    water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on seconds. 7. Allow the engine RPM to settle to idle speed. Apply the service brakes. Release the park brake and shift the transmission to the lowest available
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 82
    and reinstall, or replace with new plugs. 6. Attempt to start the engine. If necessary, repeat the drying procedure. 7. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. 8. If water has been ingested into the PVT follow the procedure on page
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 83
    MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 57. Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle openings for extended periods. 1. Lift the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 84
    MAINTENANCE Spark Arrestor WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000° F. Allow components to cool
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 85
    MAINTENANCE Spark Arrestor Use the following procedure to periodically purge accumulated carbon from the exhaust pipe. 1. Remove the arrestor clean-out plugs located on the bottom of the muffler. 2. Place the transmission in neutral. 3. Engage the park brake. 4. Start the engine. 5. Purge
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 86
    operation. Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Throttle Freeplay If the throttle pedal has excessive play due to cable stretch or misadjustment, it will cause a delay
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 87
    MAINTENANCE Throttle System Throttle Body/Idle RPM Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer for adjustment. Throttle Freeplay Adjustment 1. Remove the seat. 2. Locate the throttle cable adjuster. 3. Squeeze the end of the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 88
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 26. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 89
    MAINTENANCE Brakes Brake Inspection 1. Check the brake system for fluid leaks. 2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear, damage and looseness. 4. Inspect the brake disc spline and pad wear surface for excessive wear. 5. Change pads when worn
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 90
    occurs, move the park brake lever to the forward-most position, then inspect and adjust park brake cable tension. Tip: If performing this service is difficult due to conditions or location, open the hood and temporarily disconnect the park brake connector. This will inactivate the limiting function
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 91
    MAINTENANCE Suspension Adjustments The front and rear suspensions can be adjusted to provide a stiffer suspension, if necessary. 1. Remove the top shock mounting bolts from the inside mounting holes. 2. Reposition the shocks to the outside mounting holes. 3. Reinstall the shock mounting bolts.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 92
    . Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut (
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 93
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your POLARIS dealer. 5. Attach the wheel nuts and washers and finger tighten. 6. Carefully lower the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 94
    shorten the life of the lamp. Headlight Lamp Replacement 1. Open the hood. CAUTION! Hot components can cause burns to skin. Allow lamps to cool before servicing. Wiring Harness 2. Unplug the headlamp from the wiring harness. Be sure to pull on the connector, not on the wiring. 3. Turn the lamp
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 95
    MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Place the transmission in gear. Engage the park brake. 3. Measure the distance from the floor to the center of the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 96
    resistor (if equipped) is used by your POLARIS dealer for power steering diagnostics. Fuse 20A 10A 20A 20A 20A 30A Feature Supported Accessories, 12V Power Receptacle Electronic Fuel Injection Engine Control Module Lights Main Fuse - Ignition, Instrument Cluster Power Steering (if equipped) 92
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 97
    MAINTENANCE Battery WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 98
    MAINTENANCE Battery Battery Removal WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 99
    shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 96 before installing the battery. 1. Ensure that the battery well. 4. Route the vent tube through the hole in the frame support from the back side and place it behind the Route through wheel well
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 100
    is toward the front of the vehicle. Battery Charging (Sealed Battery) The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with electrolyte
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 101
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 102
    MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose,
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 103
    the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 104
    and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes. Read and follow the product labels and instructions. Removing Corrosion If light rust is found on the chrome finish, use steel wool (#0000-OTT grade) to remove it. Gently rub the
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 105
    . See page 98. Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 106
    any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 107
    MAINTENANCE Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. Fill the fuel tank
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 108
    SPECIFICATIONS RANGER 4X4 Maximum Weight Capacity* Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 109
    SPECIFICATIONS RANGER 4X4 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Rear Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake,
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 110
    SPECIFICATIONS RANGER 6X6 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 111
    SPECIFICATIONS RANGER 6X6 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Center/Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 112
    SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 113
    SPECIFICATIONS RANGER CREW Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake,
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 114
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878068 2878069 2877922 2877923 2871653 2872276 2870465 2871323 2871534 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2872189 2871956 2871076 Description Engine Lubricant Fogging Oil (12 oz./355 ml Aerosol) PS-4
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 115
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 116
    TROUBLESHOOTING Park Brake Engine Limiting Feature Fails to Disengage Possible Cause Park brake Disconnect the connector if temporary continued operation is necessary, see your dealer promptly for service Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 117
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 118
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Fouled or defective spark
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 119
    DECLARATION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. Telephone 763-542-0500 April 22, 2010 We, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles.
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 120
    and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 121
    WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 122
    THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 123
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 124
    it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. (Vehicles registered to Government officials or military personnel on assignment outside of the country
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 125
    WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 126
    responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary for your vehicle. POLARIS also recommends that
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 127
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 123
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 128
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 124
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 129
    INDEX A Accessory Outlets ...22 Air Filter ...79 Air Filter Cleaning ...79 All Wheel Drive ...54-55 Disengaging AWD ...54 Engaging AWD...54 Locking the Differential ...55 All Wheel Drive Switch ...25 Arrestor, Spark, Purging ...81 Arrestor, Spark, Warning ...80 Auxiliary Outlets...22 Axle Nut
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 130
    INDEX E Emission Control, Noise ...56 Emissions Limited Warranty . . 121-122 Engaging AWD ...54 Engine Break-In...40 Engine Fogging ...102 Engine Idle Speed ...83 Engine Intake Restrictor Plate ...62 Engine Oil ...62-65 Engine Starting ...42 Engine Stopping...42 EPS ...28 Equipment Modifications ...
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 131
    INDEX L Lamp Replacement, Headlight ...90 Light Switch ...24 Lights ...90-91 Load Capacity ...51 Lubrication Recommendations ...61 P Park Brake ...27 Park Brake Adjustment...86 Park Brake Inspection...85 Parking on an Incline ...49 Parking the Vehicle...49 Part Numbers ...110 Periodic Maintenance
  • 2011 Polaris Ranger XP 800 | Owners Manual - Page 132
    INDEX S Shifting Gears ...23 Shock Spring Adjustment ...87 Signal Words ...4 Spark Arrestor Purging ...81 Spark Arrestor Warning...80 Spark Plug Gap ...72 Spark Plug Inspection ...72 Spark Plug Recommendations...72 Spark Plug Torque ...72 Spark Plugs ...72 Spark Plugs, Fouled ...72 Specifications,
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132