2004 Polaris 800 Classic Touring Owners Manual
2004 Polaris 800 Classic Touring Manual
2004 Polaris 800 Classic Touring manual content summary:
- 2004 Polaris 800 Classic Touring | Owners Manual - Page 1
2004 800 Classic Touring IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times. Capacities and Dimensions Body Style Rider Capacity Coolant Capacity (qts) Chaincase Oil Capacity (oz.) DryWeight (Est.) Fuel Tank capacity
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Owner's Manual Supplement
IMPORTANT
This is a supplement to your owner's manual.
This information should remain with your owner's manual at all times.
800 Classic Touring
2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
5.6
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
605
Fuel Tank capacity (Gallons)
12.25
Gearcase Oil Capacity (oz.)
N/A
Height (in.)
49.5
Length (in.)
125
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
2
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
136
Track Width (inches)
15
Reverse Transmission
Electronic Reverse
Capacities and Dimensions
Drive Belt P/N
3211080
Engine Model Number
S2473-8070-PR8C
Alternator Output (watts)
280 w
Bore x Stroke (mm)
85 x 70
Displacement (cc)
794
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM40
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
29° @ 3250 w/tps disconnected
Ignition Type
digital
Mikuni
Main Jet
470
Pilot Jet
45
Jet Needle / Clip Position
9DGN6-57 /
4
Needle Jet
P-8
Cutaway
2.0
Fuel Screw
1.0
Idle RPM +/-200
1500
Oil Injection
ves
Spark Plug
Champion
RN57YCC
Air Screw
1.0
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non-oxygenated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Edge
IFS Shock Type
Sel
Rear Type
Edge Touring Ace
Front Track Shock
Ryde AFX
Rear Track Shock
High Pressure Gas
Suspension
Tachometer
Standard 5 Inch
Features
Electric Fuel Gauge
Standard
Speedometer
Standard 5 Inch
Electric Start
Standard
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
.75 acc
510N
#5
490
#4
470
#4
450
#4
430
#3
410
#3
480
#4
470
#4
450
#4
430
#3
410
#3
390
#2
450
#4
430
#4
410
#3
390
#3
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
370
#2
350
#2
410
#4
390
#3
370
#3
350
#2
330
#2
310
#2
2400-3000
(8000-10000)
370
#3
350
#3
330
#2
310
#2
290
#2
270
#2
3000-3700
(10000-12000)
340
#3
320
#2
300
#2
280
#2
260
#2
240
#1
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-64
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
10-64
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
10-62
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
10-60
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
22:40
74 Pitch
22:40
74 Pitch
22:40
74 Pitch
22:40
74 Pitch
Chaincase
Gearing/
Pitch
10-58
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
10-56
bushed
Black/Green
Red/Silver
64/44-.65
Team Rev
22:40
74 Pitch
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-
10000)
3000-3600
(10000-
12000)
9918378
Rev 02 3/03
PN
Printed in the U.S.A.