2003 Polaris Scrambler 500 2x4 Owners Manual
2003 Polaris Scrambler 500 2x4 Manual
2003 Polaris Scrambler 500 2x4 manual content summary:
- 2003 Polaris Scrambler 500 2x4 | Owners Manual - Page 1
SUPPLEMENT 2003 SCRAMBLER 500 2X4 PN 9918437 IMPORTANT: This supplement should remain with your owner's manual at all times. Capacities Body Style Gen III Gross Vehicle Weight 845 lbs. Fuel Capacity 3.5 gal. Gearcase Oil 11 oz. Engine Oil Capacity 2 qt. Coolant
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OWNER’S MANUAL SUPPLEMENT
2003 SCRAMBLER 500 2X4
PN 9918437
IMPORTANT:
This supplement should remain with your owner’s manual at all times.
Capacities
Body Style
Gen III
Gross Vehicle Weight
845 lbs.
Fuel Capacity
3.5 gal.
Gearcase Oil
11 oz.
Engine Oil Capacity
2 qt.
Coolant Capacity
2.25 qt.
Front Rack (Maximum Capacity)
Accessory (30 lbs.)
Rear Rack (Maximum Capacity)
Accessory (60 lbs.)
Tow Hitch
Accessory
Hitch Tongue Weight Capacity
30 lbs.
Hitch Towing Rating
850 lbs. (386 kg)
Unbraked Trailer Towing Capacity*
1210 lbs. (549 kg)
Turn Radius
60 in.
Ground Clearance
5.5 in.
Height
47 in.
Length
74.5 in.
Seat Height
34 in.
Dry Weight
523 lbs.
Wheel Base
48 in.
Width
45.5 in.
Engine & Cooling
Engine Model Number
EH50PLE-12
Engine Type
4 cycle, single cylinder
Lubrication
Dry Sump
Bore x Stroke
92 x 75
Displacement
499
Engine Cooling
Liquid
Alternator Output (watts)
250
Carburetion
BST 40
Main Jet
155
Pilot Jet
40
Needle Jet
Y-0 (683)
Pilot Screw
2.0
Jet Needle
6H25-94-3
Ignition
CDI
Timing
30
° ±
2
°
@ 3500 RPM
Spark Plug Gap
.036 inches / .9 mm
Spark Plug Type
NGK BKR6E
Exhaust
USFS Approved
* Based on EU Directive 76/432/EC
Drive System
Drive System Type
PVT
Shift Type
Side Lever (Forward/Neutral/Re-
verse)
Gear Reduction - Low
Not Applicable
Gear Reduction - Reverse
3.05/1
Gear Reduction - Foward
2.68/1
Front Drive (ratio)
Not Applicable
Final Drive (ratio)
12/36 76P
Center Drive (ratio)
Not Applicable
Drive Chain
520 O-Ring
Front Tire
23 x 7 - 10
Rear Tire
22 x 11 - 10
Tire Pressure (front)
4 psi
Tire Pressure (rear)
3 psi
Suspension and Brakes
Front Susp. - Mac Strut
8.2
″
Rear Susp. - Progresseive Rate
Swing Arm
10.5
″
Shock Adjustment
Threaded Adjust
Front Brake
Single lever, fixed disc, hydraulic
floating caliper
Rear Brake
Hydraulic opposing piston caliper,
rear axle fixed disc
Auxiliary Brake
Hydraulic opposing piston caliper,
rear axle fixed disc
Park Brake
Hydraulic lock - all wheel
Features
Headlight (watts)
2 dual beam, 30 / 30
Taillight (watts)
8.26
Brake Light (watts)
26.9
Battery
12V 14AH
DC Plug In - Rear
Accessory
Electric Start
Standard
High Beam Indicator
Standard
High Temp Indicator
Standard
Windshield
Accessory
Neutral Indicator
Standard
Reverse Indicator
Standard
Speedometer
Accessory
Tool Kit
Standard
Carburetor Jetting
Clutching Chart
Altitude
Ambient
Temperature
Below +40
°
F
Below +5
°
C
+40
°
F & Above
+5
°
C & Above
Altitude
Shift
Weight
Drive
Clutch
Spring
Driven
Clutch
Spring
Helix
Spring
Meters
(Feet)
0-1800
(0-6000)
160
155
Meters
(Feet)
0-1800
(0-6000)
10WH
(5630710)
Blue/Green
(
7041157)
Silver
(7041499)
40
°
(5131446)
1 + 1
1800 & above
(6000 & above)
152.5
147.5
1800 & above
(6000 & above)
10RH
(5630709)
Blue/Green
(7041157)
Silver
(
7041499)
40
°
(5131446)
1 + 1
PN 9918437 Rev 01 8/02
E
2002
Polaris Sales Inc.
Printed in U.S.A.